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Conditionmonitoring
Vibrationmonitoring
Machine protectionProcess monitoring
System set-upProduct overview
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Systemsfor vibration monitoring –the optimum solutionfor every requirement
Early detection of potential faults andtheir causes on the basis of individualvibration characteristics and otherinfluencing factors.
Monitoring of overall vibration accordingto ISO 10816.Detect resulting damage at an earlystage, avoiding consequential damageand increasing life spans.
Avoid damage to machine components,tools or workpieces via permanent moni-toring and very short response times.The integration into the PLC makes itpossible to adjust the vibration monitoringto the process of the machine or theplant.
The ifm group of companies:our own development and productionwith high quality standard.The detection and integrated evaluationof vibration signals serves as a basis forthe seamless integration of onlinecondition monitoring into manufacturer-independent automation and controlsystems.
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For industrialapplications
Vibration monitoring –detect damageat an early stage and avoidconsequential costs
Simple:Monitoring of the overall statusof the machine.
Standardized:Compliant to ISO 10816.
Reliable:
Protection against machinedamage.
Flexible:Easy integration in the application.
Reliable:Increase of uptime.
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Looseness, unbalance
Misalignment
Monitor vibration velocity
The vibration sensor VK monitorsonline the overall vibration conditionof machines and plants according toISO 10816. The sensor measures the rmsvibration velocity on a non-rotatingcomponent surface and triggers analarm if the machine vibrations are toostrong.
Detect unbalance and shocks in time.
Machine vibrations can quickly exceeda permissible level due to unbalance,misalignment or bearing damage. Theresult: unexpected failures and shorterlifetime. With the VN sensor vibrationsand shocks are continuously detected,indicated and documented.
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Monitor up to 4 measurement points.
With the sensor type VSA / VSP machinevibrations can also be measured atinaccessible places. Up to 4 measuringpoints can be monitored and docu-mented with the diagnostic electronicstype VSE. The Ethernet and fieldbusinterfaces simplify networking andremote diagnostics.
Why vibration monitoring?
Every machine generates vibrations during
operation. These vibrations can quickly
exceed a permissible level due to e.g.
unbalance, misalignment or resonances.
An increase in the oscillation amplitude
has a negative effect on the machine
condition. The result: unexpected failures
and shorter lifetime.
Solution with efector octavis:
The overall vibration velocity is used in
industry standards to evaluate the status
of the complete machine. ISO 10816 cate-
gorizes machines and recommends limit
values for the strain caused by vibrations.
efector octavis monitors if the permissible
degree of machine vibrations is exceeded.
If damage is detected at an early stage,
the affected components can be replaced
and consequential damage can be avoided.
Simple sensor setting:
Trending of the machine vibrationsto ISO 10816
Time
Vibration velocity
Alarm
Warning
Acceleration sensors type VSA / VSP
Robust accelera-tion sensors typeVSA or VSP (or intrinsically safeVSP0xA) for con-nection to the VSE diagnosticelectronics.
Intelligentvibration sensorstype VN
4-digit alphanu-meric display withcolor change,integrated historymemory withreal-time clock,analog and swit-ching output or 2switchingoutputs.
Basic vibrationsensor type VK
Switching outputand transmitterfunction.Response delay toavoid triggering atstartup.
Basic vibrationtransmitter type VT
Simple transmitterfunction, 4...20 mA.
Diagnosticelectronicstype VSE
4-channel diagnos -tic module withadditional processvalue inputs,integrated historymemory, net-working possible.
Condition monitoring –increase availability,reduce maintenance costs,quality assurance
Reliable:Permanent condition monitoringof critical machines.
Anticipate:Machine diagnosis for earlydamage detection and avoidanceof serious consequential damage.
Optimize:Maintenance actions can beplanned.
Long life:Make optimum use of the residuallife of components.
Economical:Make production processestransparent – meet TCO (totalcost of ownership) concepts.
Counter:Counter function for measure-ment of times of exposure andfor production based on key indicators.
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Gearbox Meshing,
tooth fault
Pump Eccentricity, cavitation
Rolling elementbearing
Misalignment
Looseness, unbalance
Machine protection and remotemaintenance.
The monitoring of wind power gearboxes or pumps in the water supplyconcerning wear and stress makes itpossible for the operator to organizeefficient maintenance. Alarm outputsserve to protect the system, to triggerremote maintenance and to facilitatetargeted anlysis.
Vibration diagnosis on a mixing tool.
Unplanned standstills of criticalmachines cause huge cost. Permanentcondition monitoring of the wholeplant makes it possible to act withforesight and to optimize the process.
Intrinsically safeacceleration sensortype VSP0xA
For the measure-ment of vibrationin hazardousareas.Connection tothe VSE diagnosticelectronics installedoutside the ATEXzone via a barrier.
Accelerationsensors typeVSA / VSP
Different types,also for mountingin difficult to accessareas. Variousmeasuring rangeswith voltageoutput (100 mV/g)or current loop(0...10 mA).Connection tothe VSE diagnosticelectronics.
Intelligentvibration sensorstype VN
On board display,history storage fordocumentation, forrotating machines> 120 rpm.
Diagnosticelectronicstype VSE
4-channel diagnos -tic module withadditional processvalue inputs,integrated historymemory, net-working possible.
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ifm systems for condition monitoringof machines:
Systems for measurement of oil qualitycomplete the solutions for onlinecondition monitoring.ifm also offers software tools forconfiguration, visualization and datarecording.
More information about systems forcondition monitoring of machines:
Why condition monitoring?
Condition monitoring enables early
detection of arising machine damage.
So, maintenance can be planned and the
residual life of important components
can be used accordingly.
Vibrations that influence quality can be
detected automatically in order to avoid
reject parts.
Counters can be used to determine produc-
tion variables (operating hours, production
hours, good/bad parts, reject rate,...) and
factors influencing the components’ life-
time (shock, time of exposure to increased
amplitudes, temperature, power, rotational
speed,...).
Solution with efector octavis.
efector octavis is a vibration monitoring
solution which not only detects vibration
data, but also carries out signal analysis
and machine diagnosis directly on the
machine.
The machine condition is determined
locally and transferred to the controller /
process control level via alarms or as con-
dition values. In addition, the unit features
an onboard memory to store the trend
history of all diagnostic characteristics.
Condition monitoringTime
Probability of failure
Machine protection andprocess monitoring –reduce rejects andconsequential damage
Dynamic:Monitoring of dynamic forces,e.g. in milling processes.
Fast:Response times of 1 ms.
Reliable:Machine, tools and workpiecesare protected against expensiveconsequential damage.
Preventive:Early condition monitoring avoidsunplanned failures.
Integrated:Direct connection to the machinecontrol via a fieldbus interface.
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Workpiece protection
Tool protection
Protection of machinecomponents
Detect unusual vibrations.
The micromechanical accelerationsensor type VSA is screwed into thehousing of the spindle and detectseven the most subtle changes of thevibration behaviour. The sensor with-stands even fast movements and highforces without problems.
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T1Photo source: DMG / MORI SEIKIwww.dmgmoriseiki.com
Diagnosticelectronicstype VSE150
Frequency-selective monito-ring, historymemory with realtime clock, counterfunction, networkcapability TCP/IP,PROFINET/IOinterface.
Diagnosticelectronics typeVSE002 / VSE100
Frequency-selective monito-ring, historymemory with real-time clock, counterfunction, networkcapability TCP/IP.
Accelerationsensors type VSA
Trouble-freeoperation in theevent of fastmovement orinfluence of highforces. Integratedself-test for per-manent safety.
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Avoid consequential damageto machine tools.
Changes in the cutting forces such ascaused by blunt drilling machines orswarf jam are detected on the basis ofthe changed vibration characteristics.Each tool can be assigned individualtolerance limits e.g. a warning andswitch-off threshold. Damage to theworkpiece is reliably prevented.
Alarm
Warning
Why machine protection and
process monitoring?
Faulty settings and process parameters or
wrong tools can lead to crash situations
between components and tool spindle, to
high strain of the spindle (increased wear)
or to bad quality. This results in high
consequential costs, a shortened lifetime
and rejects.
Solution with efector octavis:
The permanent measurement and evalua-
tion of different vibration characteristics
enables ideal monitoring and diagnostics
of the tool spindle.
Based on the dynamic increase in power,
crash situations are detected in time and
displayed. The switching output can react
to the crash within a millisecond in order
to minimize or even avoid consequential
damage.
The integration of the vibration monitoring
into the machine control via the fieldbus
interface enables an ideal adjustment of
the evaluation (adjustment of the alarm
thresholds, suppression of characteristic
values that cannot be evaluated during
processing, e.g. spindle bearing) to the
current operating status of the machine.
Machine protection:spindle collision detectable in 1 ms
Time
Dynam
ic forces
Warning
Alarm
Crash curvewithout alarm
Trending in a stamping processTime
Alarm
1 ms
Alarm
Warning
Process cycle
Adaptive limit value consideration
Vibration sensors and transmitters forpermanent monitoring of the overallvibration condition of machines and plantsto ISO 10816. The sensors measure therms vibration velocity on a non-rotatingcomponent surface.
BasicVibration sensorsand transmitters
The compact vibration sensor type VNmonitors the overall vibration conditionof machines and plants to ISO 10816.It is characterized by easy parametersetting and a local display.Configuration software is not a necessity.
Intelligentvibration sensors
6-channel diagnostic system for theevaluation of dynamic signals (e.g.acceleration) and analog inputs.Flexible, detailed monitoring and analysis.Ethernet TCP/IP and fieldbus interface(only VSE15x) for connection to andintegration into a higher-level system /the PLC.
Diagnosticelectronics
Acceleration sensors measure the dynamicforces at the machine surface and deliverthe raw signal for a downstream vibrationmonitoring or vibration diagnostics e.g.in the diagnostic electronics type VSE.
Accelerationsensors
The software VES004 is used for theparameter setting and the online datamonitoring of all intelligent vibrationsensors and diagnostic electronics.The ifm OPC server software can be usedfor the connection of the vibration diag -nostics to higher-level systems (SCADA,MES, ERP).
Softwareand accessories
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Systems forvibration monitoring –suitable productsfor all applications
OPC is a standard for manufacturer-independent communication in automationtechnology; it offers high flexibility andan easy implementation.The ifm software SMARTOBSERVER is asoftware with many functions for onlinevisualisation, storage and analysis of
measured values with the purpose ofmonitoring the condition of machines andplants.Besides mounting adapters ifm offers anextensive range of connection technology(e.g. cordsets, Y cables) for differentoperating conditions as accessories.
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For industrialapplications
VT
VN
VSAVSP
VK
VSE002VSE100
VSE15x
Switching output
Fieldbus interface
Integrated display
History function
Network capability TCP/IP
Signal inputs e.g. temperature
Diagnostics
Counter
Analogoutput
Type
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Systems forvibration monitoring –the choice is yours
Basic vibration sensor and transmitterDescription Part
no.
Vibration sensor to ISO 10816;RMS velocity 10…1000 Hz; analog output 4…20 mA,switching output PNP, response delay andswitch point adjustable via setting rings,measuring ranges 0…25 / 0…50 mm/s
VKV021VKV022
Intelligent vibration sensorsDescription Part
no.
Vibration sensor to ISO 10816;2 switching outputs or 1 switching output and 1 analogoutput, history memory with real-time clock,4-digit alphanumeric display, data interface USB;2/10...1000 Hz RMS velocity;measuring range 0…25 mm/s; external input 4…20 mA /4…20 mA or VNA001 acceleration sensor
VNB001
Vibration sensor to ISO 10816;2 switching outputs or 1 switching output and 1 analogoutput, history memory with real-time clock,4-digit alphanumeric display, data interface USB;RMS acceleration / velocity and a-Peak 0…6000 Hz;measuring range +/- 25 g; external input 4…20 mA /4…20 mA or VNA001 acceleration sensor
VNB211
Vibration transmitter to ISO 10816,10…1000 Hz RMS velocity, analog output 4…20 mA,measuring ranges 0…50 / 0…25 / 0…25 mm/s,use in hazardous areas (type VTV12A)
VTV121VTV122VTV12A
Diagnostic electronicsDescription Part
no.
Diagnostic electronics for evaluation of dynamic signals,e.g. of acceleration sensors type VSA / VSP;panel mounted; frequency-selective machine monitoringof up to 4 measuring points; TCP/IP Ethernet interface;integrated history memory with real-time clock;2 digital outputs or 1 analog and 1 digital output; counterfunction; further interfaces: - / 8 digital inputs/outputs /PROFINET/IO interface
VSE002VSE100VSE150
Acceleration sensorsDescription Part
no.
Acceleration sensor for connection todiagnostic electronics type VSE, MEMS,frequency range 0...6000 Hz,measuring ranges ± 25 g / ± 250 g
VSA001VSA201
Acceleration sensor for connection todiagnostic electronics type VSE,MEMS, frequency range 0...1000 Hz,measuring range ± 3.3 g
VSA101
Acceleration sensor for connectionto diagnostic electronics type VSE,MEMS; Frequency range 0…10,000 Hz,measuring range ± 25 g,3 m cable / 10 m cable / 0.8 m cable andM12 connector / 6 m cable
VSA004VSA005VSA002VSA006
Acceleration sensor; piezo; 100 mV/g frequency range0…10,000 Hz; measuring range ± 50 g VSP001
Acceleration sensor for use in hazardous areas,group II category 1D/1G, connection via safety barrier,100 mV/g; frequency range 2…10,000 Hz,measuring range ± 50 g
VSP01AVSP02A
AccessoriesDescription Part
no.
Conical washer, 5 pcs.,mounting accessories for acceleration sensors typeVSA001, VSA101, VSA201, VNA001
E30115
Description Part no.
Parameter setting software for diagnostic electronicstype VSE and vibration sensor type VNB VES004
OPC server software (OPC DA) for diagnostic electronicstype VSE002 and VSE100, licence depending on thenumber of connections 25 / 50 / 75 / 100 / 1000
VOS001
PEEK adapter, mounting accessories for electricalinsulation of the sensor, for acceleration sensorstype VSA001, VSA101, VSA201, VNA001
E30132
Safety barrier for acceleration sensorstype VSP01A, VSP02A ZB0633
Acceleration sensor for connectionto vibration sensor type VN VNA001
Y cable for vibration sensor type VN E12405
USB cable for vibration sensor type VN E30136
Protective cover for vibration sensor type VK E30094
Cross-over patch cable for diagnostic electronicstype VSE, 2 m / 5 m
EC2080E30112
Cordset for acceleration sensors type VSA / VSP, M12,straight, PUR cable, shielded, 5 m / 30 m
EVC527EVC561
Cordset for acceleration sensors type VSA / VSP, M12,angled, PUR cable, shielded, 20 m EVC597
Software
Listprice
$245.00$245.00
$261.00$267.00$352.00
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$684.00$881.00$975.00
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$19.00
$23.00
$154.00
$156.00
$31.00
$41.00
$9.00
$19.00$35.00
$24.00$98.00
$45.00
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$483.00
$536.00
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$156.00$394.00
$156.00
$234.00$248.00$234.00$283.00
$215.00
$491.00$491.00
Listprice
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$490.00
Systems forvibration monitoring –from sensor to ERP
Process control level MES SCADA CMMS
Network (LAN)
VibrationsensorVKxxxx
Operating andparameter setting softwareVES004
Fieldbus
DiagnosticelectronicsVSE15x
DiagnosticelectronicsVSE002 / VSE100
PLC
VibrationtransmitterVTVxxx
VibrationsensorVNBxxx
AccelerationsensorsVSAxxx / VSPxxx
ZenerBarrier
ATEXTemperaturesensorTRxxxx
Compressedair consumption meterSDxxxx
AccelerationsensorsVSAxxx / VSPxxx
ZenerBarrier
ATEXTemperaturesensorTRxxxx
Compressedair consumption meterSDxxxx
*not compatible with VSE15x
OPC server softwareVOS00x*
Operating and parameter setting softwareVES004
Analog and switching signals
ifm efector – close to you!
Why select ifm for your sensors and controls needs?
ifm people. The ifm team of employees is committed to helping you succeed in your business. We directly service and work with over 20,000 customers in the US.
ifm products. For over 45 years, ifm has developed, manufactured, and marketed sensorsto industries that include assembly and robotics, automotive, material handling, packaging,metal forming, plastics, and food and beverage. We offer a complete family of position sensors, fluid sensors, diagnostic systems, networking products, and wiring solutions.
Quality. There can be no compromise in the quality and reliability of sensors that are appliedin your production facility. The ifm new product development process incorporates specifictesting for sensors and controls to withstand environments with shock and vibration, electri-cal noise and temperature fluctuations.
Investment in R&D. Developing new products that increase uptime and productivity is a core belief of our company. We apply practical innovation to simplify technology and develop products that can have a positive impact on your production process.
Application know-how.We have over 45 years of experience in working with industrialautomation applications. Our knowledgeable team of technical support engineers will workwith you to recommend the right solution, the first time.
ifm business philosophy. ifm provides a knowledgeable and courteous service center teamto assist with order placement and technical support. We offer an efficient distribution cen-ter for accurate and on-time delivery of products. ifm publishes list prices in literature and onour website, and we always stand behind the quality and performance of our products.
Global presence with local focus.With more than 5,000 dedicated ifm employees in over70 countries, you can count on local support all over the world.
Lit. No.: U
2081
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ifm product lines
Inductive sensors
Cylinder sensors
Photoelectric sensors
Vision sensors
Capacitive sensors
Safety sensors
Pressure sensors
Flow sensors
Temperature sensors
Level sensors
Vibration monitoring
Valve sensors
Power supplies
AS-i bus system
Safety-at-Work
Identification products
Cable assemblies
Mobile controls
You can count on our service
team to be a reliable partner.
That means easy order
placement and knowledgeable
technical support. Your time
is too valuable to waste.
ifm efector USA1100 Atwater DriveMalvern, PA 19355800-441-8246www.ifm.com/us