friendly robotics robomow rm510 service guide

Robomow® Service Guide Read carefully and thoroughly all relevant sections before servicing Robomow. It is very important to read and follow all warning and safety instructions in this

manual and in the Robomow Operating and Safety Manual. All maintenance procedures and troubleshooting must be carried out exactly as

given in this manual.

All rights reserved. No part of this book may be reproduced or used in any form or by any means – graphic, electronic or mechanical, including photocopying, recording, taping or by any electronic information storage and retrieval systems without a prior written consent of F. Robotics Acquisitions Ltd.

This book was carefully prepared. However, F. Robotics Acquisitions Ltd. will not

bear any responsibility for any errors, mistakes or misunderstandings. F. Robotics Acquisitions Ltd. shall not bear responsibility for any damage resulting from faulty instructions in this manual.

F. Robotics Acquisitions Ltd. reserves the right to introduce changes in the

product and/or to this manual without any prior notice.

© 2010. All rights reserved to F. Robotics Acquisitions Ltd.

Table of Content

Chapter 1- Robomow Layout & IPL’s (Illustrated Parts List)……... 3 - 32

Chapter 2 - Menu Items………………………………….33 - 56

Chapter 3 – Troubleshooting……………………….…….57 - 97

Chapter 4 - Repair and Maintenance Procedures……………..98

Chapter 5 – Diagnostics………………………………....99 - 128

1 - 1

1. Robomow Layout & Spare Parts

This first section is dedicated to the layout of Robomow, how it is constructed, part numbers and identification of parts.

Important: Be sure to review section 1.1 (Orientation). It explains what is referred to as “right”, “left” etc. Failure to understand this can result in a mistake or problem in the analysis or repair of the product.

Table of Contents

1.1 Robomow layout and main components ................................................................. 2

1.1.1 Robomow External Views ...................................................................................... 2

1.1.2 Robomow Bottom View .......................................................................................... 4

1.1.3 Robomow Internal Views ........................................................................................ 5

1.1.4 Base Station ............................................................................................................. 8

1.1.5 Perimeter Switch ...................................................................................................... 9

1.2 Illustrated Parts List (IPL) ........................................................................................ 10

1.3 Board Identification ................................................................................................... 21

1.4 Wiring Layout ............................................................................................................. 26

1.5 Screws Identification ................................................................................................. 28

1.6 Spare Parts List ......................................................................................................... 30

1 - 2

Bumper assembly SPP5005B

5

4

3

Bumper air-inlet INJ5004A

Bumper door ass. SPP5003A

Operating panel ass. MSB5011A

9

Bumper assembly SPP5005A

1.1 Robomow layout and main components

1.1.1 Robomow External Views

1

Figure 1.1.2 RM400 & Base Station

10

6

40

1


3

Bumper charging nozzle INJ5026A

Base Station INJ5041A

Wheel cup GEN0201A

Drive wheel INJ5044A

2

RM510 sticker STC5001D

RM200 sticker STC5002B

Base Station Door SPP5048A

37

M5x10 DIN 7985-A2 SCR5008A

Spring washer M5 DIN 127 ZP RNG0025A

41

33 39 &

Charging pins MCH5008B

Figure 1.1.1 Top view

Base Station sticker

STC5008A

64

1 - 3

16

Bumper cover ball support - SPP5029A

Bumper assembly SPP5005B


3

4

Bumper door ass. SPP5003A

Fuse cover INJ5052A

Chassis front cover INJ5054B

Adjustment knob SPP5033A

Power Supply door - INJ5059A

Danger sticker STC5004A

Mowing hood + height adjustment

SPP5046B

Mowing hood cover SPP5047A

5800RPM sticker STC5003A

17

Mowing motor ass. MSB5003A

18

Screw 4x20 WN 1411 SCR5002A

35

Bumper sensor

ball ass. MSB5009A

Bumper shaft INJ5031A

Screw M3x12 MCH4105A

20

Screw 4x30 WN 1411 SCR5005A

62

Fuse holder INJ5059A

Chassis front cover nut INJ5062A

Chassis stud IMCH5014A

Bumper insert MCH5018A

11

12

14

15

1

13

3

7

19

108

Figure 1.1.3 Cover lifted

99

104

100

107

1 - 4

Screw 4x20 PT WN 1412 ZP SCR5002A

35

1.1.2 Robomow Bottom View

Note: Mower sides are determined by its top view

7


SPP5046B

Chassis SPP5042B

22

Front Wheel SPP0011A

21

Low cut blade MRK5003A

10 Drive wheel INJ5044A

Figure 1.1.4 Bottom view

83

New Mowing

Deck from '09

1 - 5

5

29

24

Winter charger 230VAC - EUR

PWS5001A 110VAC - US PWS5002A

230VAC - UK PWS5003A

Siren GEN5002A

Drop off Board ESB5008D

Charging contacts MCH5009AA

Suspension INJ5054A

16



18

Communication board ESB5004B

Flat cable WSB5012A

Drive motor ass. MSB5007A

Main Board SPP5000H

(ESB5000H)

Operation panel Ass. MSB5011A

Fuse holder cable WSB5005A

32

(2) batteries 12AH-12V MRK5001A

33

Main to mow cable WSB5005A

34

5800 RPM sticker STC5003A

17

Mowing height sticker STC5006A 46

Drive motor cable WSB5003B

1.1.3 Robomow Internal Views

23

30

31

26

25

27

28

23

Figure 1.1.5 Internal view (Top)

36

1 - 6

Bumper grommet INJ5050A

Mowing cable folder INJ5055A

86

Bumper sensor ball ass. MSB5009A

Winter charger 230VAC - EUR

PWS5001A 110VAC - US PWS5002A

230VAC - UK PWS5003A

Suspension INJ5054A

Charging contacts MCH5009AA

24 Siren

GEN5002A

Drop off magnet holder INJ5039A

Magnet 5x20 GEN0133A

Charging contacts MCH5009A

Bumper grommet INJ5050A


29

Flat cable WSB5012A

Screw 4x20 ZP SCR5002A

35


18

24

Siren GEN5002A

Charging contact spring MCH5010B

Charging contact rubber seal INJ5057A

Drop off to wire sensors cable WSB5017A

59

Drop off to wire sensors cable WSB5017A

59

Figures 1.1.6

Internal view (Front)

43

19

23

27 26

44

45

26

43

25

61

85

1 - 7

29

Flat cable WSB5012A


Main board SPP5000H

(ESB5000H)

5 Operation panel Ass.

MSB5011A

(2) batteries 12AH-12V MRK5001A

33 Communication board ESB5004B

Fuse house holder MCH5004A

48

Fuse holder cable

WSB5005A

32

Com. socket grommet INJ5053A

Batteries cable WSB5004A


Figures 1.1.7 Internal view (Back)

30

31

Figures 1.1.8

Internal view (Batteries)

Connection to Main Board

28

91

55

36

1 - 8

1.1.4 Base Station

40

Base Station INJ5041A

Base Station door SPP5048A

37

Spring washer M5 DIN 127 ZP

RNG0025A

41

33

39

Charging pins MCH5008B

Base Station sticker STC5008A

64

M5x10 DIN 7985-A2

SST SCR5008A

Base Station Door SPP5048A 37

Screw WN 1412

KA25x8 SCR0027A

50

Metal peg GEN0223B

51

900mA Power Supply

PWS0004C - EUR

PWS0005C – US

PWS0006C - UK

88

Base Station Board to charging pins

cable WSB5018A

74

Base Station Door SPP5048A

Base Station Board

SPP0028G

109

1 - 9

1.1.5 Perimeter Switch

Perimeter Switch includes power supply

and stake (Refer to accessory list)

Perimeter Switch UNT5007D

Stake for Perimeter Switch GEN0175A

Power Supply for Perimeter Switch SPP5100A - EUR SPP5101A - US SPP5102A - UK

Perimeter Switch back cover GEN0156A

Perimeter Switch sticker STC

Perimeter Switch board seal GEN0176A

87

33

36

56

37

33

Perimeter Switch batteries pack

MRK5006A

33

1 - 10

1.2 Illustrated Parts List (IPL)

Figures 1.2.1

IPL External View

1

11

16

3

31

61

7

10

13


SPP5046A

1 - 11

Figures 1.2.2

IPL Internal View

62

11

63

13

31

19

33

16

3

14

41

34

39

13

9

11

13

1 - 12

Figures 1.2.3 Bumper View

6

3

4

11

11

1 - 13

16



35

Figures 1.2.4 Mow Top View

16

7

Adjustment knob SPP5033A


SPP5046A

1 - 14

Screw 4x20 PT WN 1412 SST

SCR5003A

62


18

63

Circlip 4 DIN6799 RNG0034A

64 Circlip 8 DIN6799

RNG5002A

9

Figures 1.2.5 Mow Bottom View

Figures 1.2.6

Drive shaft circlip View


Wheel cup GEN0201A

1 - 15

9

64


Washer M10x15 BN 739

RNG5003A

65

Screw KA40x30

PT WN 1411 ZP SCR5004A

62

Gear 4 & cover left assembly SPP5022A

66

64


Gear wheels (1+2+3) kit SPP5016A

Gear 4 & cover right assembly

SPP5021A

67

68

69

Shaft seal (5mm) GEN5005A

Shaft seal (9mm)

GEN5006A


35

65


79

78

Gear shaft 9mm MCH5002A


31

31

3 or 4

x 2

x 2

2 or 3

Washer M10x15 BN 739

RNG5003A

Washer 5diax8diax0.3 MCH4025A

x 4

x 2

x 2

98

x 2

x 1

Figures 1.2.7

Drive and Gear View Wheel cup GEN0201A


30

Flat washer M5 RNG0026A

1 - 16

Figures 1.2.8 Gear Wheels Assembly

Shaft seal (9mm) GEN5006A (x1)




Washer M10x15 RNG5003A (x2) Washer M10x15 RNG5003A (x2)

Gear 2 INJ5015A Gear 2

INJ5015A

Washer M10x15 RNG5003A (3 or 4) Washer M10x15

RNG5003A (3 or 4) Circlip 8 DIN6799 RNG5002A (x1)

Circlip 8 DIN6799 RNG5002A (x1)



INJ5013A


RNG5003A (2 or 3)



Washer 5diax8diax0.3 MCH4025A (x4)



INJ5016A



Flat washer M5 RNG0026A (x1) Flat washer M5 RNG0026A (x1)


INJ5014A Washer 5diax8diax0.3

MCH4025A (x2) Washer 5diax8diax0.3

MCH4025A (x2)






1

2

3

4

5

6

7

9

3 3 3

5

4

4

6

10

8

11

12







INJ5015A


RNG5003A (3 or 4) Circlip 8 DIN6799 RNG5002A (x1)




INJ5013A


RNG5003A (1 or 2)






INJ5016A





INJ5014A Washer 5diax8diax0.3

MCH4025A (x2) Washer 5diax8diax0.3

MCH4025A (x2)






1

2

3 3

4 4

5 5

6 6

7 7

9 9

3 3 3 3 3 3

5 5

4 4

4 4

6 6

10 10

8 8

11 11

12 12

Washer 22x9 RNG5007A (x1)

12 12 17

Drive Mechanism - Gear Wheels

1 - 17

Figures 1.2.9 Gear wheels parts identification

(Gear wheels are not available as separated spare parts)

12 12

10 10

11 11

1 1 2 2 3 3

4 4

7 7

9

5 5 6 6

8 8





Washer M10x15 RNG5003A

Washer M10x15 RNG5003A

Washer 5diax8dia MCH4025A

Washer 5diax8dia MCH4025A










INJ5016A


INJ5015A


INJ5014A


INJ5013A

Washer 22x9 RNG5007A (x1)

12 12 17

1 - 18

Picture ID Description

TB Part Number

TB Qty Gear Shaft

1 Shaft seal (9mm) GEN5006A 1 9mm - MCH5002A

2 Shaft seal (5mm) GEN5005A 1 5mm - MCH5003A

6 Washer 22m x

9.34mm x 1mm RNG5007A 5 9mm - MCH5002A

15 Flat Washer M5 RNG0026A 1 5mm - MCH5003A

4 Washer 5diax8dia MCH4025A 3 5mm - MCH5003A

9 Gear 1 MSB5016A 1 5mm - MCH5003A

10 Gear 2 INJ5015B 1 9mm - MCH5002A


15 Flat Washer M5 - LEFT SIDE ONLY

RNG0026A 1 5mm - MCH5003A

11 Gear 3 INJ5014A 1 5mm - MCH5003A


3 Washer M10x15 RNG5003A 2 - 4 9mm - MCH5002A

5 Circlip 8 DIN6799 RNG5002A 1 9mm - MCH5002A

3 Washer M10x15 RNG5003A 2 9mm - MCH5002A

12 Gear 4 INJ5013A 1 9mm - MCH5002A

6 Washer 22m x

9.34mm x 1mm RNG5007A 1 9mm - MCH5002A

3 Washer M10x15 RNG5003A 1 9mm - MCH5002A

5 Circlip 8 DIN6799 RNG5002A 1 9mm - MCH5002A

Drive Mechanism – Timing Belt (P/N SPP5019A)

1 - 19

1 - 20

1 - 21

71 72

73

31

93

73

1.3 Board Identification

Figures 1.3.1 Main Board Top View

Figures 1.3.2 Main Board Bottom View

On/Off button board ESB5005B

Up/Down button (+buzzer) board

ESB5006B

Screw WN 1412 KA22x6

SCR5006A

Main board SPP5000H

(ESB5000H)

Spacer for tact switch boards

INJ5061A

Screw M2.5x20 SCR0034A

1 - 22

76 77


19 82

59

75

Figures 1.3.3 Bumper and Drop-Off Boards Location

Magnet 5x10 GEN4001A

Tilt housing + flag SPP5038A

25

Figures 1.3.4 Bumper sensor ball and cover

Bumper sensor ball assembly MSB5009A

Bumper sensor cover INJ5024A

Drop-off to wire sensors cable WSB5017A

Bumper board ESB5003E

1 - 23

75

77

Figures 1.3.5 Bumper Board

Figures 1.3.6 Drop Off Board

Bumper board ESB5003E

25 Drop off Board

ESB5008D

Tilt housing + flag SPP5038A

Figures 1.3.7 Drop Off Board connection

1 - 24

Communication board ESB5004B

Figures 1.3.8 Perimeter Switch Board

Figures 1.3.9 Communication Board

Connection to Perimeter Wire

Connection to Power Supply

28

1 - 25


Odometer board (not available as

spare part)

Magnet

Sensor


Figures 1.3.10 Drive motor assembly

30

Figures 1.3.10 Drive motor assembly - MSB5007A

36

1 - 26

1.4 Wiring Layout

WSB5001A WSB5001A

Left Battery

Right Battery

WSB5012A

WSB5012A

PWS5001/2/3A

Winter charger

GEN5002A

Siren

SPP5000H

Main Board

(ESB5000H)

ESB5003E

Bumper Board

ESB5008D

Drop off

board

ESB5005C

On/Off

board

ESB5006C

Up/Down board

ESB5004C

Communication board

MSB5003A

Mowing motor

assembly

MSB5007A

FUS0002A

15A 32V

Wire sensor

MCH5009A

Charging

Contacts

WSB5003B

WSB5004A

WSB5017A

WSB5017A

BAT5001A

Left Battery Left Battery

Right

Battery

WSB5012A

WSB5012A

PWS5001/2/3A

Winter charger

GEN5002A

Siren

ESB5003E

Bumper Board

ESB5008D

Drop off

board

ESB5005C

On/Off

board

ESB5006C

Up/Down board

ESB5004C

Communication board

MSB5003A

Mowing motor

assembly

Drive motor

assembly

FUS0002A

15A 32V

Wire sensor

MCH5009A

Charging

Contacts

WSB5003B

WSB5004A

WSB5017A

WSB5017A

BAT5001A

BAT5001A

1 - 28

1.5 Screws Identification

# P/n Where? Qty Description

1 MCH4025A Drive shaft (5mm) 2 x 8 Washer 5diax8diax0.3

2 MCH5019A Bumper shafts 2 x 2 Screw M3x12

3 RNG0025B Charging pins 2 Spring washer DIN127 M5

4 RNG0026A Drive shaft (5mm) 2 x 3 Flat washer M5 DIN 125 ZP

5 RNG0030A Front wheel - large 2 Washer M10 DIN 125 Z P

6 RNG0031A Front wheel – small 1 Washer M10x15 BN 739

7 RNG5001B Drive shaft (5mm) 1 Circlip 4 DIN6799 d1=4

8 RNG5002A Drive shaft (9mm) (2 x 2) + 1 Circlip 8 DIN6799 BN811

9 RNG5003A Drive shaft (9mm) 2 x (9-11) Shim Washer D9xD15xS0.3mm (DIN988)

10 SCR0027A Base Station board 8 Screw WN 1412 KA25x8

11 SCR5001A Siren to Chassis

Main Board to Operating Panel

2

4 Screw 3x14 PT WN 1412 ZP

12 SCR5002A

Mowing hood cover Drive motor ass. to Chassis

Operating panel to Chassis

Communication board

6

2 x 3

2

1

Screw 4x20 PT WN 1412 ZP

13 SCR5003A Mowing motor assembly to

Mowing hood 6 Screw 4x20 PT WN 1412 SST

14 SCR5005A

Front cover chassis

Gear cover to Chassis

Wire sensor to Chassis

4

2 x 2

2 x 1

Screw KA40x30 PT WN 1411 ZP

15 SCR5006A Tact switch board to Main Board 16 Screw WN 1412 KA22x6

16 SCR5008A Charging pins screw 2 M5x10 DIN 7985-A2

17 RNG5007A Drive shaft (9mm) 2 x (9-11) Washer (22m x 9.34mm x 1mm)

1 - 29

Technical details about the WN 1411 and 1412 screws:

friendly robotics robomow rm510 service guide

Documents