foundation for rom 2013 14 presentation
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Latest FOUNDATION for ROM Presentation from Automation 2013 MumbaiTRANSCRIPT
1Automation 2013 Mumbai
© 2013 Fieldbus Foundation
FOUNDATION for Remote Operations Management
2Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Outline
• Definition
• The Business Challenges
• The Market Opportunity
• ROM as a Next Generation SCADA Enabler
• ROM Product Development
• Demo Program
• Sponsorship
3Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Remote Operations Management Applications
• Oil & Gas Pipeline SCADA
• Offshore Platforms
• Oil & Gas Fields
• Water & Wastewater SCADA
• Tank Farms & Terminal Automation
• Mining All are Fastest Growing Marketing in Process
4Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Business Drivers for Growth in ROM Market
• Plant operations are becoming more geographically dispersed
• Remote operations are moving into more dangerous places where we don’t want to minimize exposure to risk
• Old SCADA systems cannot support the requirements of the new face of remote operations
5Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Projects are Getting Bigger and More Complex
• Jamnagar: World’s largest single location refinery complex
6Automation 2013 Mumbai
© 2013 Fieldbus Foundation
In Brazil: Petrobras Reports Record Upstream Capital Spending
• Petrobras will spend $236.7 billion from 2013- 2017 developing an estimated 5 billion barrels of reserves.
• Largest planned capex spending in an industry used to spending huge sums.
• New projects in E&P account for over $147 billion.
7Automation 2013 Mumbai
© 2013 Fieldbus Foundation
India: ONGC Capital Spending
8Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Business Challenges
• Move from steady state to dynamic environment
• Dynamically changing supply and demand
• Tighter production specifications
• Increased regulatory pressure
• Increasingly challenging to send operators to remote service areas
Workers Check a Pipeline in ChinaSource: AP
9Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Old Remote Operations Management Model
• Systems collect historical data
• End users analyze the data using their tools and their intellect
• End user make decisions about the future based on historical data
• Steady state environment
• “Rigid, hierarchical”: ARC Advisory Group
• Hard wired
• Large degree of customization is often the case
• Run to failure
10Automation 2013 Mumbai
© 2013 Fieldbus Foundation
We Need Digital Solutions to Cope with the Transition to Real Time Operations
• What were once transactional variables are now real time variables
• We need automation technologies that provide instant, real time information to respond effectively
• Let’s make decisions on what is really happening, not what happened, or what we think might happen
• Let’s eliminate the significant amount of money spent on customization
11Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Regulatory Pressures & Safety
• Fieldbus is really a platform for risk management
• We need better traceability, what happened and when? Who did it?
• Avoid sending humans to remote locations where hazards exist
• Remote processes can have a lot of safety interlocks. Fieldbus provides a single solution for both BPCS and safety
• Avoiding even one incident more than pays for the automation investment
12Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Technology Challenges
• Integrating disparate wireless technologies: Maybe users want to use both?
• Increased security and critical infrastructure protection
13Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Economic Impact of Fieldbus Devices
14Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Traditional Maintenance Methods Result in Wasted Effort
0%
5%
10%
15%
20%
25%
30%
35%
Routinecheck
NoProblem
Calibrationshift
Zero Off Pluggedlines
Failed
35%
28%
20%
6% 6%
4%
Source: Shell Global Solutions
63% of maintenance labor results in no action!
15Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Economic Impact of Fieldbus Devices
10-15 percent 20-40 Percent 20-40 Percent
“Saves”Reduced
Unplanned Shutdowns
16Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Opportunity
• FOUNDATION for ROM can address these key business issues
• Standards based environment that is sustainable
• Significantly reduced lifecycle costs
• Reduced customization
• Increased safety
17Automation 2013 Mumbai
© 2013 Fieldbus Foundation
FOUNDATION for Remote Operations Management Addresses the Requirements
of the Industry
• FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs.
18Automation 2013 Mumbai
© 2013 Fieldbus Foundation
I/O
Wireless
FOUNDATION for ROM Device
H1
Control Room
Wireless Backhaul Enables Access To Remote Sensors UsingStandard Wireless Technologies
Remote Process
HSE Wired and Wireless Backhaul
BACKHAUL: WIFI, WIMAX,
SATELLITECELLULAR, ETC.
HART
Application Example
19Automation 2013 Mumbai
© 2013 Fieldbus Foundation
What are FOUNDATION for ROM Products?
• More than a simple protocol translation gateway
• Capability Can be Embedded into Existing RTUs, Controllers, etc.
• Will be Tested & Registered with Fieldbus Foundation
• We are close to testing and registering our first wave of products!
20Automation 2013 Mumbai
© 2013 Fieldbus Foundation
How We Use Our Block Structure to Easily Manage Information
ConventionalI/O
WirelessHART
H1 HART I/O
ISA100.11a
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
FOUNDATION for ROM Device
Transducer Blocks
Transducer Blocks
Transducer Blocks
Transducer Blocks
21Automation 2013 Mumbai
© 2013 Fieldbus Foundation
The Backhaul Network
HSE Wireless BackhaulConforms to ISA100.15 Host System
Central Control RoomRemote Monitoring Station
Etc.
ConventionalI/O
WirelessHART
H1 HART I/O
ISA100.11a
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
FOUNDATION for ROM Device
Transducer Blocks
Transducer Blocks
Transducer Blocks
Transducer Blocks
22Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Single Infrastructure Provides a “Single Version of the Truth”
23Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Managing Diagnostic Data from Multiple Networks in a Single Infrastructure
• Easier audit trail and reporting
• Data is time-stamped
• FOUNDATION Fieldbus devices can indicate data quality -- whether signals communicating setpoints, PVs, etc. have good, bad or uncertain quality.
• Structured data and data quality means improved handling of failures when one does happen.
• Failure is alarmed, handled by control algorithm
24Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Failure Function Check
Out of Specificati
on
Maintenance
Required
Failure Function Check
Out of Specificati
on
Maintenance
Required
Failure Function Check
Out of Specificati
on
Maintenance
Required
Failure Function Check
Out of Specificati
on
Maintenance
Required
Plugged Impulse line
Calibration HasDrifted
Device MemoryError
Device Internal Temperature High
H1 + HSE
Diagnostic Examples
25Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Application Examples
26Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Where Does ROM Fit in SCADA?
27Automation 2013 Mumbai
© 2013 Fieldbus Foundation
ROM Addresses Shortcomings of Traditional RTUs
• Fragmented market with proprietary programmable RTUs – Not Configurable
• Users want configurable DCS style applications support
• Users want support for data quality and automatic fault handling
• Users want products supported by traditional DCS configuration tools
• Users want converged support for wired and wireless busses
28Automation 2013 Mumbai
© 2013 Fieldbus Foundation
ROM Addresses Shortcomings of Traditional RTUs
• Brings benefits of DCS style integration to the RTU market place
• Can be designed to work over slow, intermittent, or unreliable backhaul links
• Supports change reporting to historian
29Automation 2013 Mumbai
© 2013 Fieldbus Foundation
ROM Provides a Path Forward for Backhaul
• Large number of single purpose proprietary networks
• User designed and implemented
• ISA100.15 Backhaul Technology• Multi purpose (mixed use) standardized
technology• Foundation and Vendor support• Applicable in many industries• Uses ISA99 Security Models
30Automation 2013 Mumbai
© 2013 Fieldbus Foundation
ROM Enables Suppliers to Leap Forward in the SCADA Market
• Enables Vendors to fill existing gaps in product and service offerings with support from industry standards and the Fieldbus Foundation
• Vendors can differentiate products and services to add value
• Reduces risk and maximizes opportunity for everyone
31Automation 2013 Mumbai
© 2013 Fieldbus Foundation
What About Suppliers?
• If you Already Support FOUNDATION Fieldbus, Development Costs are Incremental
• You can Embed ROM in Existing Products
• Provides a Leap Forward for SCADA Platforms
32Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Analog InputAnalog Output Bias & GainControl SelectorDiscrete Input Discrete OutputManual LoaderPD ControlPID ControlRatio Control
Basic Control
Analog AlarmArithmeticDeadtimeDevice Control8 Channel Discrete Input/OutputFlexible Function BlockInput SelectorIntegratorLead/LagSetpoint Ramp GeneratorSignal CharacterizerSplitterTimer
Advanced Control
Large Point Count Remote Devices64 Channel Discrete Input/Output16 Channel Analog Input/OutputWired HART ® ConnectivityWireless Connectivity Wireless HSE Backhaul Wireless Field Devices
WirelessHART®
ISA100.11a
Remote Operations Management
Safety Instrumented Functions
FOUNDATION for ROM Spec Development
33Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Petrobras April 2013 Field Demo
• Pilot plant at CENPES research facility outside of Rio.
• Largest oil and gas related research center in the southern hemisphere.
• The demo showed full functionality of ROM, including wireless devices integration, remote I/O integration, and wireless backhaul capability.
34Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Petrobras April 2013 Field Demo
• “The Fieldbus Foundation’s ROM solution is attractive to us, since we want to gain access to diagnostic information from devices installed at our remote sites,” said Borges. “Petrobras is committed to investing in this type of technology, and is seeking the most effective solutions available in the marketplace.” -- Miguel Borges, Petrobras
35Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Our Next Field Demo: Reliance Jamnagar!
• February 2014
• Full functionality of ROM, WirelessHART and ISA100.11a Device Integration
• The largest refinery in the world!
36Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Our Booth at Automation 2013 Mumbai
37Automation 2013 Mumbai
© 2013 Fieldbus Foundation
JEMIMA 2013 Tokyo Demo Coming in November
38Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Sponsors for ROM Demo Program
39Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Summary
• FOUNDATION for ROM Addresses the Business Requirements for Remote Operations
• A Single, Standard Easy to Manage Infrastructure that Integrated Wireless, Wired Devices, Remote I/O
• Single Standard Backhaul
• Reduces Costs Significantly
• Addresses Shortcomings of Traditional RTU/SCADA Marketplace
• Demos are Proving the Technology Works!
• Interested? Talk to us to get Involved!
40Automation 2013 Mumbai
© 2013 Fieldbus Foundation
Thank You