food automation - ifm · for food and drugs. this authority grants approvals for products and...

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networking,identification

and control systems

positionsensors

and objectdetectionsystems

fluid sensorsand diagnostic

systems

3

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The food catalogue ofifm electronic gmbh.For your practical use.

This ifm food catalogue is intended to help you select the optimum pro-ducts. Whether just sensors, cables or the appropriate mounting solution –ifm electronic always offers the right solution.For the sake of optimum transparency ifm electronic has combined all pro-ducts from the existing product range which are suitable for the food indu-stry in this food catalogue. Here you can find a reliable and quick overview.

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networking,identification

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positionsensors

and objectdetectionsystems

fluid sensorsand diagnostic

systems

Networking,identification andcontrol systems

Position sensorsand objectdetection systems

Fluid sensors anddiagnostic systems

Sockets you will find on the last cover pages

The company Profilei-step products

4 - 56 - 7

General information Test methods, standards, approvalsApplications in the food industry

8 - 910 - 13

Proximity switches Inductive sensorsSensors for specific use

14 - 1718 - 21

Actuator sensorsElectronic cylinder switchesAdapters for differentcylinder types

22 - 23

Fail-safe proximity switches Fail-safe inductive proximity sensorsand control monitors

24 - 25

Photoelectric sensorsand systems

Type OG wetlineType OGType OJ

26 - 2728 - 2930 - 31

System components System componentsfor position sensors

32 - 33

Inductive sensors for valves Sensors for quarter-turn actuatorsSensors for linear valves

34 - 3536 - 37

Flow sensors Flow switches and transmitterFlow meters

38 - 3940 - 41

Pressure andvacuum sensors

Pressure switches and transmitterPressure sensors for secondary systemsPressure sensors for homogenizers

42 - 4546 - 4748 - 49

Temperature sensorsTemperature sensorsTemperature transmitter type TATemperature transmitter type TAD

50 - 5758 - 5960 - 61

Accessories Mounting adapter for flow, pressureand temperature sensors

62 - 65

Networking AS-interfaceAS-interfaceAS-i ProcessLine field splitter boxesAS-i Safety at Work

66 - 7172 - 7374 - 75

Customer service Internet serviceLocations ifm worldwide

76 - 7778 - 79

Networking,identification andcontrol systems


Position sensorsand objectdetection systems

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5

Profile

Tur

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mill

ion

EU

R

1970 1980 1990

200

100

0

300

2000

Security through successSince its foundation in 1969 ifmelectronic has constantly grown andin 2004 reached a turnover ofapprox. 300 million EUR with morethan 2,600 people world-wide.This success gives you the certaintyof having found a reliable partnerfor the implementation of yourautomation projects.Comprehensive service and a war-ranty of up to 5 years on standardunits are just two examples.

Availability guaranteedYour deadlines are of importancefor us. That is why we are constant-ly optimising our production proces-ses. For the fast and flexible produc-tion even of large quantities whilemaintaining the high product quali-ty – thus further improving our deli-very times.

We are there for youClose contact with our customers ispart of our success. Therefore wehave consistently developed oursales network. Today ifm electronicis represented in more than 70countries – close to you! With appli-cation advice and service at theheart of our operation. For the in-troduction of new products andtechnologies we support you withworkshops and seminars in our trai-ning centres or in your plant.

Quality as part of ourphilosophyThe quality standard of our pro-ducts is an integral part of our com-pany philosophy. And we guaranteeit. Thus giving you as the user maxi-mum certainty: With our own pro-duction technology, the ifm filmtechnology as well as extensive qua-lity assurance actions and the 100 %final inspection. By quality we alsounderstand e.g. an ecologically con-scious production – Made in Ger-many.

The developmentof innovative pro-ducts is one ofour core compe-tences. Under thename of i-step wehave come upwith a new pro-duct generationwhich implementssophisticatedtechnologies in in-dustrially compati-ble and easy tohandle products.

Branch officeAgency

4

ProfileThe company

Visit our website: www.ifm-electronic.com Visit our website: www.ifm-electronic.com

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Visit our website: www.ifm-electronic.com Visit our website: www.ifm-electronic.com

6 7

i-step productsThe company i-step products

i-step

i-step i-step

i-step

The ingenious solutionifm pressure switch of the series PK won “Leonards trophy2004” in the category “Best measuring tools, sensors,modules for field applications”.The compact ifm pressure switch of the series PK is the firstelectronic pressure switch to feature a successful combina-

tion of very easy setting and high long-term stability.The easy handling is fascinating: The radial setting rings with a unit scaleallowing optimum reading enables each user to adjust the setpoint and resetpoint.

Reddot Design AwardSince 1955 the Design Centre Northrhine Westphal-ia has awarded its famous dot to internationallyoutstanding product design.An international group of judges gave the re-spected Reddot design Award 2004 to ifm elec-

tronic for the stainless steel ProcessLine modules.The modules are particularly suited for applications with extreme cleaningconditions due to their high protection rating, the stainless steel housing andthe simple, efficient mounting.

i-stepi-step stands for particularly innovative solutions from ifm electronic. i-step products open up horizons for technological visions and close gaps inyour applications. Moreover, they offer excellent price /performance ratios.Apart from this so called i-step products ifm offers further innovative prod-ucts.

Winner of the Hermes Award 2005ifm electronic gmbh was awarded the Hermes Award at theHanover Trade Fair for the ”efector pmd“ distance sensor. Theaward, which is worth EUR 100,000, is one of the most valuabletechnology prizes worldwide.The ”efector pmd“ is an optical distance sensor with PMD tech-

nology (Photonic Mixer Device). The special feature of the sensor is the inno-vative on-chip time of flight measurement system, with the light receiverand signal processing integrated on one chip.

Award winnerefector octavis has won the ”Leonard’ trophy 2003“ in thecategory ”Best components and automatism periphery“.The compact diagnosis system efector octavis evaluatesvibration signals using the methods of frequency analysis.efector octavis is designed for the early detection of roll-

ing element bearing damage or unbalance. Acoustic emission is detected,the frequency spectrum is calculated and e.g. the rolling element bearingstate, the unbalance etc. are evaluated.

The RF identification system for production controlThe constant increase of the degree of automation in modern productionplants is increasingly supported by identification systems. Their tasks includefor example the control or release of production steps or the assignment ofinformation about each product.DTS125 is a compact and easy alternative for applications in which forexample optical identification is not possible due to the ambient conditions.DTS125 is the first RF identification system for AS-interface worldwide.

Leakage detection and energy cost reductionWith the efector metris compressed air consumption meter, ifm electronicprovides the user with a low-cost opportunity to precisely measure the cur-rent compressed air consumption as well as the total consumption. To do so,the sensor is mounted and adjusted in a pipe length at the factory.Due to the high sensitivity even minute quantities, like those that for exam-ple occur in case of leakage, are detected at an early stage and can be re-paired. Binary, analogue and pulse outputs, the display of current and accu-mulated flow as well as further functions like detection of gases (Ar, CO2,N2) provide a variety of options.

Object verification systemsIn assembly and handling technology, object verification systems are an inte-gral part in assembly monitoring. The 100 % testing of shape or positionbefore, during or after the individual assembly steps prevents complex andcost-intensive re-working or reject of material or workpieces.With a size of only 42 x 42 x 43.5 mm the efector dualis contour sensortakes us to a new dimension and can solve applications where mountingspace is at a premium.

i-step

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Visit our website: www.ifm-electronic.com

98

Test methods,standards, approvals

General information Test methodsstandards, approvals


CE With the CE marking the manufacturer documents that the units sold byhim adhere to the European directives for specified electrical equipment.

EHEDG The EHEDG (European Hygienic Equipment Design Group) prepares guide-lines for Europe concerning the requirements for measuring systems inmachines of the food and pharmaceutical industry.Units with the EHEDG marking have been tested and approved for the foodand pharmaceutical industry in accordance with these guidelines.

3A Units with this marking comply with the hygienic standards applicable in theUSA. They are approved for use in hygienic applications in the dairy industry.

UL / CSAor cULus

Units with this marking meet the requirements of UL (Underwriters Labora-tories Inc.) and CSA (Canadian Standards Association). In many cases thisapproval is a prerequisite for access to the North American market. cULus isa combined approval and corresponds to the two individual approvals CSAand UL.

CCC CCC (China Compulsory Certification) is a mandatory Chinese certificate forcertain products used in China. The products concerned are listed in a cata-logue as defined by the Chinese authorities. Proximity switches with a volt-age range higher than 36 V are subject to certification.

Standards and approvalsifm electronic, one of the internationally leading sensor manufacturers, pro-vides application solutions for all important areas of the food industry. Thesensors in this market segment are exposed to extremely rugged environ-ments. Therefore the requirements for the sensors used are extremely high.ifm electronic had independent tests on the sensors of the efector m T-series,OG wetline, OJ as well as the ProcessLine splitters and AS-i flatcables carriedout by an independent supplier of cleaning agents, the company Ecolab. Intheir certificates ifm electronic and Ecolab certify the resistance of the testedifm sensors to the detergents used in the test under the specified conditions.You can find more information on our website athttp://www.ifm-electronic.com/ifmgb/web/app_3.htm

efectorm T-series OG wetline ProcessLine

Ecolab Certificates

FDA FDA (Food and Drug Administration) is a US-American supervisory authorityfor food and drugs. This authority grants approvals for products and materi-als used in the food and pharmaceutical industries.

IP 69 K ingress resistance test

The goal of this test is to simulatehigh-pressure cleaning requirementsas for example those given in thefood industry.In the test fixture, the module andthe connector are subjected to awater jet of 80 - 100 bar at a tem-perature of 80 °C.The duration of each cleaning cycleis 30 seconds.The spray nozzle is located at a de-fined angle and at a distance of 10to 15 cm from the test sample.

IP 69 K test Fraunhofer institute

0°

30°

60°

10 -15 cm

90°

IP 69 K test acc.DIN 40050 part 9:30 seconds cycles,14 - 16 liter perminute, water80 °C.

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1110

Applications in thefood industry

General information Applications in thefood industry


Type efector valvisInductive valve sensorfor use on rising stem valves.Analogue output.

See page 36-37

Rising stem valves

These valves areactuated by a linearstroke. Inductiveproximity switches(standard solution)or efector valvis areused for positionfeedback. Type OG

Photoelectric sensor,M18 with optics angledby 90° for limited space.

See page 28-29

Valve controlA group of valves iscommonly called avalve matrix. Valvematrices make itpossible to distrib-ute the productbetween differentparts or blocks. Dueto their compactdesign they requirelittle space. AS-interface is used toindicate valveposition and tocontrol the valves.

Bottling systems

Due to limitedspace compactphotoelectric sen-sors are used todetect the positionon bottling andpackaging machi-nes in the beverageindustry.

Type OG wetlinePhotoelectric sensorwith M18 stainless steel housingand high protection rating IP 69 K.

See page 26-27

Cheeseproduction

In cheese produc-tion the use ofaggressive cleaningagents is very com-mon. The photo-electric sensorsneed to be abso-lutely ingress-resis-tant in these condi-tions.

Type INDInductive dual sensorsfor position detection onquarter-turn actuators.

See page 34-35

Valve actuators

Pneumatically-operated actuators(quarter-turn) forthe automatic trig-gering of butterflyvalves. Inductivedual sensors typeIND are used forposition feedback.

Types IF, IG, IIInductive proximity switcheswith IP 69 K in M8, M12, M18, M30and smooth housing.

See page 14-19

Distribution

Coupling panelswith swing bendare used for themanual changebetween differentlines. Inductiveproximity switchesdetect the positionof the swing bend.

Type OJ PETPhotoelectric sensor for

detecting PET bottles.High protection rating IP 69 K.

See page 30-31

PET bottlesThe transparentmaterial PET is usedmore and moreoften in the bever-age industry. In thepast the adjustmentof the sensors tothe application wasvery complex. Anew system ofretro-reflective sen-sors with polarisa-tion filter (type OJPET) with a veryfine prismaticreflector is usedhere.

Types GG, GI, GMInductivefail-safe proximity switchesto EN 954-1, category 4.

See page 24-25

Tank cap monitoring

Inductive fail-safeproximity switchcategory 4 detectsthe stainless steeltank cap withoutcontact andwithout any specificcounterpart (man-hole monitoring).

Type MKT-slot cylinder switches with re-tention clip and high protectionrating IP 67 / IP 69 K.

See page 22-23

Pneumatic cylinders Pneumatic cylindersare used in manyareas of the foodindustry. To meetthe high require-ments special ifmcylinder switcheswith the high posi-tion rating IP 69 Kare used to sensethe position ofpistons.

AS-interfaceIntelligent communication

for the connection of sensorsand actuators.

See page 66-75

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1312

Applications in thefood industry

General information Applications in thefood industry


Types PI/PM/PHPressure sensors with switchingand analogue output andwith ceramic measurement cell.

See page 42-45

Depending on theirfunction we distin-guish between dif-ferent tanks such asstorage tanks, silotanks, intermediatestorage tanks,mixing tanks, andprocess tanks. ifmpressure sensorsare used to detectthe level and thesystem pressure.

Types PI/PM/PHPressure sensors with switchingand analogue output andwith ceramic measurement cell.

See page 42-45

Filter monitoringFilters are requiredin nearly all produc-tion processes.They are used forcleaning the pro-duct (nano-, ultra-and microfiltration)or for the concen-tration of solutions(by removal ofwater). ifm pressuresensors monitoruppipe and down-pipe of the filter.

Type PYSpecial pressure switch with

or without pressure transducerfor homogenizers.

See page 48-49

Homogeniser

Homogenisation isused for the disrup-tion of the fat glob-ules in the milk intomuch smaller onesand for their di-spersion. For thispurpose the prod-uct is put underpressure in thehomogeniser. Avalve regulates thepressure. The spe-cial type PY is usedto detect the ho-mogenisation pres-sure.

Type SDCompressed air meter with displayfor the detection of compressed airand gases. Analogue, switching andpulse outputs.

See page 40-41

PressesIn cheese produc-tion different typesof presses are used.Pressure is used towithdraw theremaining liquidfrom the curd.Type SD is used fordiagnosis of thepneumatic cylin-ders.

Type TAHighly accurate temperature

transmitter with analogue outputor with direct AS-i connection.

See page 58-59

PasteurisationFor the life of themilk it is of high im-portance to keepthe correct expo-sure time and tem-perature of 60 °Cto 70 °C.In this applicationthe ifm tempera-ture transmittertype TA is used.

Type SIFlow sensors with switching and analogue output andASEPTOFLEX process adapter.

See page 38-39

type SI2000 areused to monitor thesafe process inorder to prevent arunning dry of thepump.

While the tankertrucks are beingfilled the productflow of the food,e.g. dairy productsor beverage has tobe monitored.ifm flow sensors

Types TR, TS, TT and TMModular temperatureswitches with probe andcable sensor.

See page 50-57

Heat exchangers

In indirect heating aheat exchanger isused for the heattransmission. Wedistinguish bet-ween plate heatexchanger, tubularheat exchanger,and scraped-sur-face heat exchang-er. ifm temperaturesensors are used tomonitor the correcttemperature.

Level

Tankers

Type PEPressure sensors with switchingand analogue output andwith ceramic measurement cell.

See page 46-47

Kegging machine

Kegs need to becleaned before theyare filled. Thesekegging machinesare part of thesecondary systemsas they have nodirect contact tothe food. Specialifm pressure sen-sors type PE moni-tor the correctpressure of thecleaning agent.

Type TADSelf-monitoring temperature trans-mitter with long-term stability, ana-logue and diagnostic output, IP 69 K.

See page 60-61

TankThe monitoring oftemperatures isamongst the mostimportant measu-ring tasks in thefood industry. Theifm temperaturetransmitters typeTAD do not requirethe usual calibra-tion.

1514

Inductive sensorsProximity switches Inductive sensors


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Operating temperature 0...100 °C

Dimensionslength[mm]

Sensingrange[mm]

Connectioncable /plug

Ub

[V]

Protectionrating

f

[Hz]

Iload

[mA]

Orderno.

Type M12

L = 50 7 nf M1210...36 DC IP 68 / IP 69 K 700 100 IFT200

L = 70 7 nf M1210...30 DC IP 68 / IP 69 K 700 100 IFT202*

L = 50 7 nf M1210...36 DC IP 68 / IP 69 K 700 100 IFT201

L = 45 4 f M1210...36 DC IP 68 / IP 69 K 700 100 IFT203

L = 70 4 f M1210...36 DC IP 68 / IP 69 K 500 100 IFT205*

L = 45 4 f M1210...36 DC IP 68 / IP 69 K 700 100 IFT204

L = 50 4 f cable, 6 m10...36 DC IP 68 / IP 69 K 700 100 IFT206

L = 61 7 nf cable, 6 m10...36 DC IP 68 / IP 69 K 700 100 IFT208

L = 50 4 f cable, 10 m10...36 DC IP 68 / IP 69 K 700 100 IFT207

L = 61 7 nf cable, 10 m10...36 DC IP 68 / IP 69 K 700 100 IFT209

L = 79 7 nf cable, 6 m10...30 DC IP 68 / IP 69 K 700 100 IFT213*

L = 61 7 nf cable, 20 m10...36 DC IP 68 / IP 69 K 700 100

Electricaldesign

3-wire

3/2-wire

3-wire

3-wire

3/2-wire

3-wire

3-wire

3-wire

3-wire

3-wire

3/2-wire

3-wire

Pluggroup

no.

2 + 3

2 + 3

2 + 3

2 + 3

2 + 3

2 + 3

-

-

-

-

-

-

Outputfunction

no PNP

no PNP

nc PNP

Type M8

L = 50 2 f M1210...36 DC IP 67 / IP 68 1000 100 IE5379

L = 50 4 nf M1210...36 DC IP 67 / IP 68 700 100 IE5380

3-wire

3-wire

2 + 3

2 + 3

no PNP

nc PNP

no PNP

no PNP

nc PNP

no PNP

no PNP

no PNP

no PNP

no PNP

no PNP IFT212

L = 70 7 nf M1210...30 DC IP 68 / IP 69 K 700 100 IFT217

L = 70 4 f M1210...36 DC IP 68 / IP 69 K 700 100

3-wire

3-wire

2 + 3

2 + 3

no PNP

no PNP IFT216

Accessories

Description Orderno.

Angle bracket for type M8 E10734

Material

stainless steel

Angle bracket for type M12 E10735stainless steel

Inductive sensors in M8 and M12 design.High ingress-resistanceThe sensors of the series efectorm are distinguished by their high tightness inharsh applications, for example in the food and pharma industry. Proof arethe protection ratings IP 68 or IP 69 K (type M8 IP 68). The ingress resistancealso applies for contact with aggressive cleaning agents (COP compatible).Wide temperature rangeThe permissible application range of the sensors covers 0 °C to 100 °C. Fur-thermore, the units are extremely resistant to temperature shocks, which isconfirmed by tests.Increased sensing rangeThe increased sensing range is ensured over the whole temperature range,A set-up LED facilitates installation.MaterialsThe reinforced 316L housing ensures higher tightening torques for mounting.The PEEK sensing face and the gold-plated contacts meet the special require-ments of the application.

Reinforced 316L housing.

Higher tightening torques.

Resistance to cleaning agents confir-med by the Henkel-Ecolab certificate.

Temperature resistant PEEK plastic.

Increased sensing range.

Resistant to temperature shocksbetween 0 and 100 °C.

Set-up LED.

*With LED setting display

Further accessories see page 32-33

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1716

Inductive sensorsProximity switches Inductive sensors



Type M18

L = 70 12 nf 1/2"IP 68 / IP 69 K 25 AC/300 DC 200 IGT001

L = 51 12 nf M1210...36 DC

20...140AC/DC

IP 68 / IP 69 K 300 100 IGT200

L = 70 5 f 1/2"20...140AC/DC IP 68 / IP 69 K 25 AC/

400 DC 200 IGT002

L = 51 12 nf M1210...36 DC IP 68 / IP 69 K 300 100 IGT201

L = 46 8 f M1210...36 DC IP 68 / IP 69 K 500 100 IGT203

L = 70 12 nf M1210...30 DC IP 68 / IP 69 K 300 100 IGT202*

L = 46 8 f M1210...36 DC IP 68 / IP 69 K 500 100 IGT204

L = 55 8 f cable, 6 m10...36 DC IP 68 / IP 69 K 400 100 IGT206

L = 70 8 f M1210...30 DC IP 68 / IP 69 K 400 100 IGT205*

L = 55 8 f cable, 10 m10...36 DC IP 68 / IP 69 K 400 100 IGT207

L = 62 12 nf cable, 10 m10...36 DC IP 68 / IP 69 K 300 100 IGT209


2-wire

3-wire

2-wire

3-wire

3-wire

3/2-wire

3-wire

3-wire

3/2-wire

3-wire

3-wire

3-wire

5

2 + 3

5

2 + 3

2 + 3

2 + 3

2 + 3

-

2 + 3

-

-

-

no AC/DC

no PNP

no AC/DC

nc PNP

no PNP

no PNP

nc PNP

no PNP

no PNP

no PNP

no PNP

no PNP IGT208

Type M30

L = 70 14 f 1/2"20...140AC/DC IP 68 / IP 69 K 25 AC/

100 DC 200 IIT001

L = 50 22 nf M1210...36 DC IP 68 / IP 69 K 100 100 IIT200

L = 70 22 nf 1/2"20...140AC/DC IP 68 / IP 69 K 25 AC/

100 DC 200 IIT002

L = 70 22 nf M1210...30 DC IP 68 / IP 69 K 100 100 IIT202*

L = 50 14 f M1210...36 DC IP 68 / IP 69 K 100 100 IIT205

L = 70 14 f M1210...36 DC IP 68 / IP 69 K 100 100 IIT204*

L = 59 14 f cable, 10 m10...36 DC IP 68 / IP 69 K 100 100 IIT206

L = 59 22 nf cable, 10 m10...36 DC IP 68 / IP 69 K 100 100 IIT208

L = 59 22 nf cable, 6 m10...36 DC IP 68 / IP 69 K 100 100 IIT207

L = 59 14 f cable, 6 m10...36 DC IP 68 / IP 69 K 100 100 IIT209

L = 70 15 f M1210...36 DC IP 68 / IP 69 K 100 100 IIT212

L = 81 14 f cable, 10 m10...36 DC IP 68 / IP 69 K 100 100

2-wire

3-wire

2-wire

3/2-wire

3-wire

3/2-wire

3-wire

3-wire

3-wire

3-wire

3-wire

3/2-wire

5

2 + 3

5

2 + 3

2 + 3

2 + 3

-

-

-

-

2 + 3

-

no AC/DC

no PNP

no AC/DC

no PNP

no PNP

no PNP

no PNP

no PNP

no PNP

no PNP

no PNP

no PNP IIT210*

L = 70 22 nf M1210...36 DC IP 68 / IP 69 K 100 100 3-wire 2 + 3no PNP IIT213

L = 70 5 f M1210...30 DC IP 68 / IP 69 K 400 100 IGT214*


3/2-wire

3/2-wire

2 + 3

-

no PNP

no PNP IGT213*

L = 60 12 nf cable, 25 m10...36 DC IP 68 / IP 69 K 300 100 3-wire -no PNP IGT215

L = 70 8 f M1210...36 DC IP 68 / IP 69 K 400 100 IGT2193-wire 2 + 3no PNP

L = 70 12 nf M1210...36 DC IP 68 / IP 69 K 300 100 3-wire 2 + 3no PNP IGT220

Accessories (further accessories see page 32-33)



Plastic nut for flow plate M18 x 1 E19503

Material

stainless steel

POM

Angle bracket for type M30 E10737stainless steel

Inductive efector m sensors in M18 and M30 design.High ingress-resistanceThe sensors of the series efectorm are distinguished by their high tightness inharsh applications, for example in the food and pharma industry. Proof arethe protection ratings IP 68 or IP 69 K. The ingress resistance also applies forcontact with aggressive cleaning agents (COP compatible).Wide temperature rangeThe permissible application range of the sensors covers 0 °C to 100 °C. Fur-thermore, the units are extremely resistant to temperature shocks, which isconfirmed by tests.Increased sensing rangeThe increased sensing range is ensured over the whole temperature range,A set-up LED facilitates installation.MaterialsThe reinforced 316L housing ensures higher tightening torques for mounting.The PEEK sensing face and the gold-plated contacts meet the special require-ments of the application.

Tight in all applications(IP 68 / IP 69 K).

High temperature ranges andtemperature shock resistant.

Increased sensing rangefor higher uptime.

Quick and fast mountingdue to setting LED.

Food-grade housing materials.



Sensingrange[mm]


Ub

[V]

Protectionrating

f

[Hz]

Iload

[mA]

Orderno.

Electricaldesign

Pluggroup

no.

Outputfunction

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1918

Sensors forspecific use

Proximity switches Sensors forspecific use


Resistant to high-pressure cleaning:IP 68 and IP 69 K.

Wide temperature range andtemperature shock resistance.

LED setting display.

Resistance to cleaning agents confirm-ed by the Henkel-Ecolab certificate.

Food-grade housing materials: 316L and PEEK.

Mounting clamp made of high-gradestainless steel. Simple and safemounting.


Smooth cylindrical housings Ø 12 mm and Ø 18 mmwith innovative mounting clipMaterialsThe smooth bodies made of high-grade stainless steel / 316L, the PEEK sen-sing face and the gold contacts of the connectors meet the special require-ments of the food and pharmaceutical industries.Innovative fixing systemThis new clamping technology enables simple and safe mounting of the sen-sors. Once the clamp is mounted the sensor can be fixed quickly and withoutany tools. Furthermore the end stop enables very simple adjustment.

L = 70 7 nf M1210...30 DC IP 68 / IP 69 K 700 100 IFT210*

L = 79 7 nf cable, 6 mIP 68 / IP 69 K 700 100 IFT211*10...30 DC

Type Ø 18 mm

L = 70 12 nf M1210...30 DC IP 68 / IP 69 K 300 100 IGT211*

L = 79 12 nf cable, 6 m10...30 DC IP 68 / IP 69 K 300 100 IGT212*

Type Ø 12 mm

3/2-wire

3/2-wire

3/2-wire

3/2-wire

2 + 3

-

2 + 3

-

no PNP

no PNP

no PNP

no PNP

Accessories


Mounting clip Ø 12 mm design V E11530

Mounting clip Ø 18 mm design V E11531

Material

high-grade stainless steel




Sensingrange[mm]


Ub

[V]

Protectionrating

f

[Hz]

Iload

[mA]

Orderno.

Electricaldesign

Pluggroup

no.

Outputfunction

21

Sensors forspecific use


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20

Proximity switches Sensors forspecific use


Operating principleThe optical M12 sensor is based on the successful technology of theefectorm series and has the same advantages such as: easy fixing, easyalignment and operation as well as robustness.The M12 efectorm sensor with focussed, invisible light beam, a fixed rangeof 20 mm on almost all materials closes the gap between inductive sensorsand optical diffuse reflection sensors.High ingress-resistanceThe sensors of the M12 efectorm series are distinguished by their highingress resistance even in extremely harsh applications, for example in thefood and pharmaceutical industries.MaterialsThe reinforced 316L housing ensures higher tightening torques for mount-ing. The sensing face of PEI is resistant to mechanical damage. The gold-plated contacts of the connector and the captive laser-type label meet therequirements for harsh and extreme applications.Sensing rangeA sensing range of 20 mm is obtained when referred to the shade RAL 9005(dark black, semi-gloss). Referred to the shade “Kodak white” it is 50 mm.This sensing range is 25 times greater than the standard sensing range ofinductive proximity switches.

Easy handling due to fixedsensing range: sit and forget.

Robust stainless steel housing forhigher tightening torques.

High switching frequencies of1600 Hz for fast processes.

As inexpensive as an M12proximity switch.

IP 69 K and IP 68: Ingress-resistanteven under severe environmentalconditions.

Photoelectric proximity switch for harsh applications

Operating temperature -25...70 °C



Ub

[V]

Protectionrating

f

[Hz]

ILast

[mA]

Orderno.

Type M12 with a nominal sensing range of 20 mm f referred to RAL 9005 (dark black) / 50 mm f referred to ”Kodak white“

L = 63 M1210...30 DC IP 68 / IP 69 K 1600 100 JAT201

Electricaldesign

3-wire

Pluggroup

no.

2 + 3

Outputfunction

no PNP

Accessories



Material

stainless steel


23


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22

Actuator sensors


Electronic cylinder switchesAdapters for different

cylinder types

Applications:For T-slot cylinders used in hygienic and wet areas (food industry).

Housing /Dimensions

[mm]

Electricaldesign

Operatingtemperature

[°C]

Protectionf

[Hz]

Pluggroup

no.

Housingmaterial

Orderno.

0.3 m PVC cable with M12 connector (rotatable) · hygienic areas

25 x 5 x 6 DC PNP -25...85IP 67 / IP 69 K, III10000 2 + 3PA, stainless steel MK5111

2 m PVC cable · hygienic areas

25 x 5 x 6 DC PNP -25...85IP 67 / IP 69 K, III10000 –


M12

cable, 2 mPA, stainless steel MK5110

Ø 8...12 mm / stainless steel E11816



Ø 40 mm / stainless steel E11819





integrated profile cylinders or tie rod cylindersclamping range 9...15 mm

accessory material: AI


accessory material: AI

Cylinder type Design Selection criterionPiston diameter / material

Orderno.

Clean line cylinders

E11799

E11801

Integrated profile cylinders and tie rod cylinders


accessory material: AIE11797

for trapezoidal slot according to DIN standardaccessory material: AI E11796

Cylinders with trapezoidal slot

memorisation blockaccessory material: PA E11798

T-slot cylinders

Electronic cylinder switchesAdapters for differentcylinder types

Self-locking fixture for easyadjustment and quick mounting.

Practical: Can be easily insertedinto the T-slot from above.

Unit versions available withconnection cable and M12 cable plug.

Moulded cable ensuringvery good strain relief.

Ingress-resistant in all applicationsdue to the high protection ratingsIP 67 and IP 69 K.

A real alternative to the Reed switchQuick adjustment and easy mountingThe cylinder switch can be easily inserted from above into the T-slot where itclicks home. For easy positioning of the correct switch point the switch cannow be moved in the slot. It is then permanently secured by tightening theslotted / hexagonal socket screw – that’s it!Long lifeNon-contact sensors virtually work without wear and often achieve a longerlife than Reed switches. This saves expensive repair and downtimes.Robust design and good fixingThe switch is locked in the slot, i.e. it is completely surrounded by it thusensuring mechanical stability. The moulded cable at the end of the switchprovides excellent strain relief.Five different cylinder profilesWe have developed special accessories in order to make the advantages ofthe new T-slot cylinder switch also available for all other common cylindertypes. The same switch can be fixed to clean line cylinders, tie rod cylinders,T-slot cylinders, integrated profile cylinders and cylinders with trapezoidalslot using only one screw.

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Visit our website: www.ifm-electronic.comVisit our website: www.ifm-electronic.com

Fail-safe proximity switchesFail-safe inductiveproximity switchesand control monitors

25

Fail-safe inductiveproximity switches

and control monitors

Certified to EN 954-1, category 4PDF-M or PDF-S to EN 60947-5-3.

Suitable for operator andmachine safety.

Safe function without specialactuator (solves new applications).

Connection of the sensors to safetyPLCs, bus systems and logic modules.

Easy series connection of the sensors,also with mechanical switches.

Fail-safe inductive proximity switches, category 4 with M12 plug

Fail-safe inductive proximity switches –at last without magnets, actuators, etc.Fail-safe inductive switches from ifmA special counterpart such as a magnet or coded target is no longer neces-sary for the function of the fail-safe sensor. The fail-safe inductive switchdirectly detects metals such as stainless steel or mild steel. It operates withan enable zone which is monitored for target position and dwell time. Anadjustment mode facilitates mounting.With reduced mounting input up to 10 fail-safe sensors can be connected inseries in combination with further mechanical contacts. For the first time,the principle and advantages of inductive proximity switches can also beused for safety applications. A wear-free function due to the non-contactprinciple and a high protection rating guarantee high uptime of the ma-chines and installations.Non-contact and safe detection of products is now possible. For applicationsin conveying processes roller lever switches or counterparts such as magnetsare no longer necessary.The input and output signals of the sensors correspond to DIN EN 61131-2.They are therefore fully compatible with and can be connected to the inputsand outputs of a PLC. The possible connection to ifm evaluation relays, thebus system AS-i Safety at Work, PROFIsafe, Interbus Safety, safe PLC andlogic modules via TÜV-certified software modules facilitates use.

24

Enablezone[mm]

Housingmaterial

Ub

[V]

Protectionrating

Orderno.

3...6 nf V4A / PBT19.2...30 DC IP 68 / IP 69 K GG505S

Type M30, output pulsed

6...12 nf V4A / PEEK19.2...30 DC IP 68 / IP 69 K GI505S

Type M18, output pulsed

Categoryto

EN 954-1

4 TÜV

4 TÜV

Response time whenmoving out / approaching

[ms]

< 20 / < 200

< 20 / < 200

Rectangular 40 x 40 mm, output pulsed

10...15nf*

PPE /diecast zinc19.2...30 DC IP 65 / IP 67 GM504S4 TÜV /

BGIA < 20 / < 200

Wiring diagram

(BK)

3

1

4

2

L+

L

(BN)

A

TE

(BU)

(WH)+24 V

OUT

GND

IN

1

Core colours:BK blackBN brownBU blueWH white

3

1

4

2

Pluggroup

no.

2 + 3

2 + 3

2 + 3

10...20 nf

Housinglength[mm]

91

80

66

66 PPE /diecast zinc19.2...30 DC IP 65 / IP 67 GM505S4 TÜV < 20 / < 200 2 + 3

Evaluation unit

Evaluation unit (solid state output) for 3 sensor chains G15001

Evaluation unit (relay output) G15002

Evaluation unit (relay output – muting) G15004

Evaluation unit (relay output – e-stop relay) G15005

*Flush mountable on metal on one side

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2726

Type OG wetline

Photoelectricsensors and systems

Type OG wetline


M18 x 1 with threadedstainless steel housing.

Easy adjustment by means ofprogramming button.

Function check output.

Easy-to-mount stainless steelmounting elements.

Universal connectoror 6 m PVC cable.

Type OG wetline with IP 68 / IP 69 K

Photoelectric sensors, type OG wetlineAbsolutely ingress-resistantThe new series of photoelectric sensors “OG” from ifm electronic is perfect-ly suited for applications in the food industry. The high protection ratingsIP 68 / IP 69 K guarantee absolute ingress resistance even in areas with fre-quent cleaning.Different fixing solutions made of 316L are available for easy mounting andadjustment.Complete product rangeThe OG wetline family consists of 5 different systems:OG through-beam sensor (transmitter and receiver): Range 15 m.OG laser through-beam sensor (transmitter and receiver): Range 60 m.OG retro-reflective sensor with polarisation filter (with reflector): Range 3 m.OG diffuse reflection sensor: Range 0.6 m.OG diffuse reflection sensor (with background suppression): Range0.03...0.13 m.

Function Outputfunction

Trans-mitter

LED

Spot Ø atmax.range[mm]

I0

[mA]

Orderno.

Through-beam sensor · Transmitter range ...60 m

–infrared 2000 17 OG5116

–Laser < 150 17 OG5111

–infrared 2000 17 OG5107

Through-beam sensor · Receiver range ...60 m

L/D PNP– – 24 OG5117

L/D PNP– – 22 OG5108

L/D PNPLaser – 24 OG5112

Retro-reflective sensor · Polarization filter · Range ...3 m prismatic reflector Ø 80 (E20005)

L/D PNPred 262 32 OG5115

L/D PNPred – 32 OG5118


Diffuse reflective sensor · Range ...0.6 m

L/D PNPinfrared < 169 32 OG5114

L/D PNPinfrared < 169 < 30 OG5113

Diffuse reflective sensor · Background suppression · Range 0.03...0.13 m



Electricaldesign

2-wire

2-wire

2-wire

4-wire

4-wire

4-wire

4-wire

3-wire

3-wire

4-wire

3-wire

4-wire

3-wire


M12

M12

cable, 6 m

M12

cable, 6 m

M12

M12

M12

cable, 6 m

M12

cable, 6 m

M12

cable, 6 m

Pluggroup

no.

2 + 3

2 + 3

–

2 + 3

–

2 + 3

2 + 3

2 + 3

–

2 + 3

–

2 + 3

–

Switchingfrequency

[Hz]

–

–

–

500

500

500

500

500

500

500

500

250

250

Accessories



Prismatic reflector TS 80 for retro-reflective sensors E20005

Material

stainless steel

plastic


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2928

Type OG


Type OG


Rounded design M18 withlight emission on the side.

For applications withrestricted space.

Fast set-up and reliable function.

As diffuse-reflection sensor availablewith background suppression.

Comprehensive range of system com-ponents for easy and safe mounting.

Type OG, optics angled by 90°Supply voltage: DCProtection rating IP 67

Photoelectric sensor M18 with 90° opticsLight emission on the sideThe tried-and-tested robust M18 housing now provides further installationoptions due to the emission of the light beam on the side. In applicationswith very limited space for installation of a sensor, the user can now quicklyand easily mount the unit.Fast setup and reliable functionThe through-beam and retro-reflective sensors do not have to be set. Theycan be operated directly after mounting and adjustment and work safelyand reliably. Furthermore, the visible red light facilitates the alignment of thesensors.Background suppressionThe diffuse reflection sensors have a fixed range of 100 or 200 mm and sup-press objects or a background beyond this range.Comprehensive range of system componentsThe wide range of mounting and fixing components enables quick and easymounting of the sensors.These thought-out and robust accessories help to save time and costs duringmounting.


Typeof light

LED


I0

[mA]

Switchingfrequency

[Hz]

Orderno.

–red < 3000 19 OG5129

L PNP– – 12 OG5127

D PNP– – 12 OG5128

L PNPred < 64 22 OG5125

D PNPred < 64 22 OG5126

L PNPred < 16 21 OG5123

Pluggroup

no.

2

2

2

2

2

2

L PNPred < 28 21 OG5124

500

500

500

500

500

500

500 2

Connection

M12

M12

M12

M12

M12

M12

M12

Through-beam sensor · Transmitter range ...9 m

Through-beam sensor · Receiver range ...9 m

Retro-reflective sensor · Polarization filter · Range ...3 m Prismatic reflector Ø 80 (E20005)

Diffuse reflection sensor · Background supression · Range ...0.1 m

Diffuse reflection sensor · Background supression · Range ...0.2 m

Accessories


Material

Mounting set for type OG (clamp + fixture short) E20872

Mounting set for type OG (clamp + fixture long) E20871

stainless steel

stainless steel

Mounting clamp for type OG (incl. 2 lock washers) E10736

Mounting clip for type M18 E11534

stainless steel

stainless steel

Lock nut metal M18 x 1 E10028stainless steel


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3130

Type OJ


Type OJ


Detection of transparent bottles,films or packaging.

Sealed in all applications:IP 68 and IP 69 K.

High chemical resistance byusing special materials.

High switching frequency of 2,000 Hzfor fast processes.

Visible red light facilitatesalignment during mounting.

Detection of PET bottles, glass, andtransparent packaging materialsSpecialists for filling systemsIn the past, the detection of the transparent material PET (polyethyleneterephthalate) required complicated adjustment of the sensor to the applica-tion. This new system consisting of a retro-reflective sensor with polarisationfilter and a very fine prismatic reflector (accessory, art. no. E20722) is alreadyideally adapted for the detection of PET materials and glass. Being a “plug &play” system, it can be operated at once.Sealed and resistantThe high protection ratings IP 68 and IP 69 K guarantee absolute ingress resi-stance, even in applications subject to frequent cleaning processes, forexample the food industry. All the materials used, such as ABS housings andglass lenses are particularly suited for these environmental conditions.High switching frequencyThe sensors reach a switching frequency of more than 2,000 Hz. They aretherefore particularly suited for very fast processes. This high switching fre-quency applies over the whole temperature range.Visible red light / quick and easy mountingThe sensors operate with visible red light. This facilitates alignment duringcommissioning. The comprehensive range of fixing components made ofstainless steel ensure notably time-saving mounting. The complete system ismounted, adjusted and ready for operation in a very short time.

Type OJ for glass and PET detection with IP 68 / IP 69 K

Orderno.

Retro-reflective sensor · Polarization filter · Range 0.2...1.5 m · Glass and PET detection

L/D PNPfront 64 < 22 OJ5185

L/D PNPside 64 < 22 OJ5186

4-wire

4-wire

Connection

M8

M8

Pluggroup

no.

1

1

2000

2000

Accessories


Mounting clamp, front lens, free-standing mounting E20967

Mounting clamp, side lens, free-standing mounting E20969

Material



Mounting clamp, M10 for shaft Ø 12 mm E20946

Prismatic reflector TS 50 x 50 for retro-reflective sensors E20722


plastic

Reflektor TS 80 for retro-reflective sensors E20005

Angle bracket for prismatic reflector E20724

plastic




Lensposition


I0

[mA]

Electricaldesign

Switchingfrequency

[Hz]

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3332

System componentsfor position sensors

System components System componentsfor position sensors


E20861

E20857


Mounting sets, clamps and shafts for the types M12, M18 and M30

Mounting set, short version, for type M12

Mounting set, long version, for type M12

E20844

E20870

Mounting clamp Ø 10 mm, M8


E20869

E20946

Mounting set, long version, for type M18


E20938

E20940

Shaft 12 mm, straight version

Shaft 12 mm, angled version

E20874

E20948



E20939

E20941

Shaft 14 mm, straight version

Shaft 14 mm, angled version

E20967

E20969

Mounting sets, clamps, mounting clips and angle brackets for type OJ

Mounting set for front lens

Mounting clamp for side lens

E20946

E20965

Mounting clamp, Ø 12 mm, M10

Basic clip for type OJ

E20984Angle bracket for type OJ

E20915

E20911

Mounting sets for fixing the reflectors

Mounting set for reflector E20005 (Ø 80 mm)

Mounting set for reflector E20956 (Ø 50.8 mm)

E20907

E20903



E20935

E20927

Mounting set for reflector E20454 (100 x 100 mm)


E20931

E20919


Mounting set for reflector E20957 (72.5 x 19 mm)

E20923

E20724

Mounting set for reflector E20961 (57.6 x 32.5 mm)


System components for position sensors made of high-grade stainless steel

The correct installation of a sensor, especially a photo-electricsensor, is decisive for the functioning of the sensor and thusthe functioning of the machine. It can be technically complicated,expensive and take a long time.The solutionifm electronic now offers a complete component system of easy-to-usemounting sets that make installation easier for you. The solutions consist of aclamp fastened by only one screw that keeps the sensors safely in positionand at the same time guarantees free movement along all axes. The moun-ting elements used depend on the sensor type.

Easy to use.

High-grade stainless steel clampwith only one screw.

Mounting set for sensors typeM12, M18, M30 and OJ.

Mounting set for reflectors.

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3534

Sensors forquarter-turn actuators

Inductive sensors for valves Sensors forquarter-turn actuators


Inductive dual sensor for position feedback on valve actuatorsIntroductionIn industrial processes where liquids, air or gases are used valves serve fordosing and control. There is a wide variety of valve types, butterfly or ballvalves being the most common quarter-turn types.In large plants these valves are seldom operated manually. Usually pneuma-tic valve actuators are used for mechanical actuation. The valve positionmust be monitored electronically. On the one hand to provide a feedback tothe controller when a certain position (e.g. “open” or “closed”) is reached.On the other hand it is necessary to centrally monitor the valves.Mechanical switches are still often used for position feedback on the actua-tor shaft. For other solutions several proximity switches are used togetherwith a switch target for position detection. Disadvantage of these methods:Mounting is mechanically complex. During switch mounting the signal wirescan be reversed when they are connected in the top-mounted junction box.Where there are temperature fluctuations condensing humidity leads to cor-rosion and thus malfunction.

Dual sensors and mountingaccessories for all common valves.

Complete system solutions forvalve actuators.

Type IND for all actuators accordingto VDI/VDE 3845.

20 % cost reduction comparedto switchbox mounting.

Dual sensor with integratedAS-i connection.

Inductive sensor valvesControl of quarter-turn valves or valves

Housing /dimensions

[mm]

Sensingrange[mm]

Outputfunction


Orderno.

Dual sensors · Control of quarter-turn valves or valves

40 x 26 x 40 4 nf 2 x no PNP / NPN M12 IN5224

67 x 26 x 40 4 nf 2 x no

Ub

[V]

10...36 DC

20...250 AC

Electricaldesign

4-wire

4-wire M18 IN0108

40 x 26 x 40 4 nf 2 x no cable, 2 m IN0110

49 x 26 x 40 4 nf 2 x no PNP / NPN

10...36 DC

10...36 DC

4-wire

4-wire M18 IN5285

26 x 26 x 26 4 nf 2 x no PNP cable, 2 m IN5251

26 x 26 x 40 4 nf 2 x no PNP

10...36 DC

10...36 DC

4-wire

4-wire cable, 6 m IN5304

47 x 26 x 40 4 nf 2 x no PNP M12 IN5327

78 x 35 x 55 4 nf 2 x no PNP, 1 x solenoidvalve output

10...36 DC

10...36 DC

4-wire

26 x 26 x 40 4 nf 2 x no PNP cable, 10 m IN532310...36 DC4-wire

5-wire Rd 24 / M12 IN5334

Dual sensors · Control of quarter-turn valves or valves with AS-i

Target / puck

55 x 60 x 35 4 nf 2 x no PNP M12 AC2305via AS-iAS-i 2.0

55 x 60 x 35 4 nf 2 x no PNP, 2 x solenoidvalve output M12 AC2307via AS-iAS-i 2.0

55 x 60 x 35 4 nf 2 x no PNP, 1 x solenoidvalve output via AS-iAS-i 2.0 M12 AC2306

55 x 60 x 35 4 nf 2 x no PNP, 2 x solenoidvalve output M12 AC2317via AS-iAS-i 2.1

55 x 60 x 35 4 nf 2 x no PNP, 1 x solenoidvalve output via AS-iAS-i 2.1 M12 AC2316

Accessories

Hole distance x shaft height[mm]

Orderno.

80 x 20 E10320

80 x 20 E17105

Description Ø mm /material

53 / POM

53 / POM, 6 screws

80 x 30 E10327

130 x 30 E10328

65 / PBT

102 / PBT

80 x 20 E1066153 / PVC, angle adjustable

Pluggroup

no.

2

4

–

4

–

2

–

47 x 26 x 40 4 nf 2 x no PNP / NPN M12 IN533110...36 DC4-wire 2

2

2

–

*

2

2

2

Socket Rd 24

*Socket Binder Rd 24 for dual sensor IN5334 E70142

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3736

Sensors forlinear valves

Inductive sensors for valves Sensors forlinear valves


High uptime: Long-lasting andmaintenance-free products.

Detection directly at thevalve or valve top.

Time and cost saving dueto specially prewired sensors.

Adaptation to existing fixturesdue to standard sizes.

efector valvis: Continuous positionsensing for linear valves up to 80 mm.

efector valvis: Resolution of 0.1 mmacross the entire measuring range.

efector valvis: 3 freely selectable swit-ching outputs or analogue output.

Detection directly at the valvesolenoid valve in the control cabinet.

Detection at the valve top,solenoid valve in the control cabinet.

Detection at the valve top, solenoidvalve integrated in the valve top.

Inductive valve sensors for linear valves

Detection directly at the valve, solenoid valve in the control cabinet

rectangular 4 nf no PNP cable, 10 m IN5131

M18 8 f no PNP

10...36 DC

10...36 DC

3-wire

3-wire cable, 10 m IGT207

M12 3.5 f no PNP M12 IFT203

M18 8 f no PNP

10...36 DC

10...36 DC

3-wire

3-wire M12 IGT203

Detection at the valve top, solenoid valve in the control cabinet

M12 7 nf no PNP cable, 6 m IFT208

M18 12 nf no PNP

10...36 DC

10...36 DC

3-wire

3-wire cable, 6 m IGT208

Ø 11 mm 4 nf no PNP M12 IF5807

Ø 11 mm 7 nf no PNP

10...36 DC

TTL

3-wire

Ø 11 mm 7 nf no PNP cable, 5 m IF6023

M12 7 nf no PNP

10...36 DC

10...36 DC

3-wire

3-wire M12 IFT200

M18 12 nf no PNP M12 IGT20010...36 DC3-wire

3-wire cable, 1 m IF6022

Detection at the valve top, solenoid valve integrated in the valve head, classical solution

rectangular 4 nf no PNP cable, 2 m IN5129

rectangular 2 nf nc PNP

10...36 DC

10...55 DC

3-wire

3-wire cable, 0.15 m IJ5002

M8 2 nf no PNP cable, 2 m IE5099

rectangular 4 nf no PNP

10...36 DC

10...36 DC

3-wire

rectangular 3 nf nc PNP cable, 2 m IS503210...36 DC3-wire

3-wire cable, 2 m IS5070

Measuringdistance

[mm]

Resolution

[mm]

Outputfunction


Orderno.

Ub

[V]

Electricaldesign

Pluggroup

no.

–

–

2 + 3

2 + 3

–

–

2 + 3

–

–

2 + 3

2 + 3

–

Detection at the valve top, solenoid valve integrated in the valve head, innovative solution efector valvis

80 0.1 3 x no PNP cable, 2 m IX500618...36 DC5-wire –

80 0.1 1...5 V DCRL ≥ 1 KΩ cable, 2 m IX500218...36 DC3-wire –

–

–

–

–

Housing /dimensions

[mm]

Sensingrange[mm]

Outputfunction


Orderno.

Ub

[V]

Electricaldesign

Pluggroup

no.

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3938

Flow switchesand transmitter

Flow sensors Flow switchesand transmitter


Flow sensors compact type with a pressure range of max. 300 bar

Adaption Probelength

[mm]

Setting rangeflow

[cm/s]

Responsetime

[s]

Orderno.

ASEPTOFLEX 55 M123...300 1...10 20...36 DC – SI2000



Compact flow sensors for secondary machinary

Flow sensors compact type for ASEPTOFLEX process adapter, EHEDG and 3A certified

Ub

[V]

2

2

2

Output function Connec-tion

cable /plug

Pluggroup

no.

no / nc PNP

no / nc PNP

no / nc PNP

M18 x 1.5 44 M123...300 1...10 20...36 DC – SI1000

M18 x 1.5 44 M123...300 1...10 20...36 DC – SI1002

M18 x 1.5 44 M121...10 20...36 DC – SI1001

M18 x 1.5 44 M123...300

3...300

1...10 20...36 DC – SI1003

2

2

2

2

no / nc PNP

2 x no / nc PNP

no / nc NPN

2 x no / nc NPN

M18 x 1.5 44 M123...300 1...10 20...36 DC 1 x no / nc PNP SI1007*

M18 x 1.5 44 M123...300 1...2 20...36 DC – SI1011

M18 x 1.5 44 M121...2 20...36 DC – SI10103...300

2

2

2

1 x no / nc PNP

no / nc NPN

no / nc PNP

Flow sensors for the detection of liquids and gasesSimple, fast and flexible mountingThe specially designed process connection helps to reduce the usual range ofparts. One sensor and a selection of process fittings which have been chosento suit user requirements allow virtually all applications to be covered.One unit type with high functionalityUsing microprocessor technology the units are easy to handle. Simple push-button programming enables a fast and reliable adjustment of the sensor tothe flow rate and set-up for overflow and underflow. So the setpoint can beset before the sensor is mounted in the pipe and can be locked electronical-ly. This saves time during the set-up.All unit functions provided locally at a glanceFor quick local information the display indicates the current flow, the switchpoint and the output switching status.

Flush mounting, residue-freecleaning, CIP-compatible.

Visual process information viaLED bar graph display.

Tried-and-tested connection conceptfor all common process adapters.

Output function 1 switching output,no / nc programmable.

Fast set-up due to teach functionand presetting option.

Accessories


Adapter for type SI1... M18 x 1.5 – M12 x 1 E40101

Adapter for type SI1... M18 x 1.5 – G 1/4 E40099

Material


Adapter for type SI1... M18 x 1.5 – G 1/2 E40096high-grade stainless steel


Adapter with reduced dead zone via O-ring M18 x 1.5 - G 1/2 E30073high-grade stainless steel

Process adapter for SI2... see page 62-65

* Flow and temperature detection

temperatureoutput

switchingoutput

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4140

Flow metersFlow sensors Flow meters


Flow sensors for monitoring compressed air consumption

Leakage monitoring, measurement of compressed air consumptionLeakage detection, energy cost reduction and environmentalprotectionFrom now on: Accurate monitoring of compressed air consumption withefector metris.The low purchase price makes it possible: To measure compressed air whereit is used.Even very small leaks are detected and can be repaired in good time.• The quantities consumed can be directly allocated to the relevant produc-

tion units.• In situ display of total or current consumption.• Switching, pulse or analogue outputs for further external processing.• Determine maintenance intervals depending on consumption.• Measurement free from pressure loss due to a special design of the

suring probes.• Response time in milliseconds.• Special version (SD6100) for monitoring gas (Ar, CO2, N2).

Analogue, switching and pulseoutputs for signal processing.

4-digit display for information in situ.

Detection of compressed airand gases (Ar, CO2, N2).

Wide measuring range: 0...700 Nm3/h,detection of minute leakage.

Integrated into a pipe length –for easy mounting, highaccuracy and repeatability.

Pipeconnection

Pipelength

[mm]

Measuringrange

[Nm3/h]

Responsetime

[s]

Orderno.

DN15 300 M120.25...75.0 < 0.1 19...30 DC switching orpulse output SD6000

DN25 475 M12< 0.1 19...30 DC switching orpulse output SD80000.75...225.0

efector metris compressed air consumption meter with integrated pipe length

Ub

[V]

2

2

Output function

output 1 output 2

Connect.cable /plug

Pluggroup

no.

switching oranalogue output

DN15 300 M120.22...105* < 0.1 19...30 DC switching orpulse output SD61002switching or

analogue output


DN40 430 M121.3...400.0 < 0.1 19...30 DC switching orpulse output SD9000

DN50 425 M12< 0.1 19...30 DC switching orpulse output SD20002.3...700.0

2

2



*Depending on the monitored gas(Ar, CO2, N2).

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4342

Pressure sensors, switchesand transmitters




Pressure switches and transmitters with M12 plugand temperature range of -25...125 °C (145 °C max. 1 h)with fast temperature compensation

Flush pressure sensors for integrationin aseptic processesThe electronic pressure sensors type PI with analogue output and switchingoutput have been adapted to the higher requirements of process technologyimplementing a number of innovations and a fundamentally new housingdesign. This mainly means:• Total accuracy of 0.2 %• Improved temperature decoupling• Fast temperature compensation• ”Automatic“ adjustment of the zero point• Inverse function of the analogue output (20...4 mA / 10...0 V)• ”Automatic“ adjustment of the upper and lower ends of the

analogue outputThe ”automatic“ adjustment functions can be performed by simply pressinga pushbutton. So the adjustment for the hydrostatic level measurementbecomes an easy operation adapted to the needs. The additional indicationin % referred to the measuring range enables the user to read and evaluatethe hydrostatic level quickly and without having to convert the actual ana-logue value.Technical detailsThe way the measuring cell is attached in the unit is specially important foraseptic processes. Using an elastic PTFE ring solves this problem in a uniqueway. A modular connection concept with the tried-and-tested ASEPTOFLEXsealing concept allows selection of the process connection depending onlocal conditions. Selectable country-specific pressure units: bar /mbar,kPa/MPa, psi and %.

Adaption Pressurerange

[bar]

Orderno.

Pressure sensors with ceramic measuring cell

Electricaldesign

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

Permissibleoverloadpressure

[bar]

ASEPTOFLEX 2-1...25 4-wire PNP/NPN 4...20 mA / 0...10 V PI2093


ASEPTOFLEX 24-wire PNP/NPN 4...20 mA / 0...10 V PI2094

ASEPTOFLEX 2-0.124...2.5

-1...10

4-wire PNP/NPN 4...20 mA / 0...10 V PI2096

18...32 DC

18...32 DC

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

no / nc progr.

no / nc progr.

100

30

50

20

ASEPTOFLEX 2-0.5...1 4-wire PNP/NPN 4...20 mA / 0...10 V PI2097


ASEPTOFLEX 24-wire PNP/NPN 4...20 mA / 0...10 V PI2098

G 1 A 2-1...100

-0.124...0.25

4-wire PNP/NPN 4...20 mA / 0...10 V PI2692

18...32 DC

18...32 DC

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

no / nc progr.

no / nc progr.

10

20

10

200

G 1 A 2-1...25 4-wire PNP/NPN 4...20 mA / 0...10 V PI2693


G 1 A 24-wire PNP/NPN 4...20 mA / 0...10 V PI2694-1...10

18...32 DC

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

no / nc progr.

100

30

50

G 1 A 2-0.124...2.5 4-wire PNP/NPN 4...20 mA / 0...10 V PI269618...32 DCno / nc progr.20

G 1 A 2-0.5...1 4-wire PNP/NPN 4...20 mA / 0...10 V PI2697


G 1 A 24-wire PNP/NPN 4...20 mA / 0...10 V PI2698-0.124...0.25

18...32 DC

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

no / nc progr.

10

20

10

O-ring free sealing concept, for main-tenance-free (long-term) operation.

Optimum accuracy (0.2 %) and elec-tronic temperature compensation.

Determination of zero point andmeasuring range via Teach button.

Optional parameter setting anddocumentation via PC connection.

Overload resistant and drift-freeceramic measuring cell with highestpurity (99.9 %).

G 3/4 A 2-1...10 4-wire PNP/NPN 4...20 mA / 0...10 V PI2994*

G 3/4 A 24-wire PNP/NPN 4...20 mA / 0...10 V PI2993*-1...25

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

50

100

G 3/4 A 2-1...4 4-wire PNP/NPN 4...20 mA / 0...10 V PI2995*18...32 DCno / nc progr.30

G 3/4 A 2-0.124...2.5 4-wire PNP/NPN 4...20 mA / 0...10 V PI2996*

G 3/4 A 24-wire PNP/NPN 4...20 mA / 0...10 V PI2997*-0.5...1

18...32 DC

18...32 DC

no / nc progr.

no / nc progr.

20

10

*Total accuracy > 0.2 %Process adapter see page 62-65

Accessories


Stainless steel protective cover with transparent window E30101


Material

stainless steel, Viton

stainless steel, EPDM

PC / EPS programming interface set ZZ0050

45



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44




Pressure transmitters with M12 plugand temperature range of -25...125 °C (145 °C max. 1 h)

An extraordinary sensor for safe operation:pressure sensor PM/PHReally maintenance-free!On the market for one decade, but still revolutionary and unequalled. Theceramic measuring cell (purity 99.9 %) lies on a Teflon flat sealing (FDA con-forming) and is prestressed on the medium side by means of a metal spring-ring seal – and all this integrated in the sensor.Stable and sensitive at the same timeThe decision not to use an O-ring for support or sealing the sensor has thefollowing advantages for the customer:• Service intervals and search for resistant O-ring qualities become obsolete.• Optimum cleanability not only of the new unit – important for aseptic appli-

cations.• The long-term stability of the ceramic measuring cell is fully used.• Overload and vacuum resistance even under difficult dynamic conditions

such as compressive oscillation caused by resonance.Reduced stock-keepingParameter setting of the sensors to the measuring point is possible via anoptional programming module. A modular connection concept with tried-and-tested ASEPTOFLEX sealing concept (Certification to 3A and EHEDG)allows the selection of the process connection in situ – see also page 62 f.


[bar]

Orderno.

ASEPTOFLEX 2-1...25 2-wire PNP 4...20 mA PM2053

ASEPTOFLEX 2-0.99...4 2-wire PNP 4...20 mA PM2055

ASEPTOFLEX 22-wire PNP 4...20 mA PM2054

ASEPTOFLEX 2-0.13...2.5

-0.5...10

2-wire PNP 4...20 mA PM2056

Pressure transmitter with ceramic measuring cell

Electricaldesign

14...30 DC

14...30 DC

14...30 DC

14...30 DC

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

–

–

–

–


[bar]

100

30

50

20

ASEPTOFLEX 2-0.05...1 2-wire PNP 4...20 mA PM2057

G 1 A 2-1...25 2-wire PNP 4...20 mA PM2653

ASEPTOFLEX 22-wire PNP 4...20 mA PM2058

G 1 A 2-0.5...10

-0.0125...0.25

2-wire PNP 4...20 mA PM2654

14...30 DC

14...30 DC

14...30 DC

14...30 DC

–

–

–

–

10

100

10

50

G 1 A 2-0.13...2.5 2-wire PNP 4...20 mA PM2656

G 1 A 2-0.0125...0.25 2-wire PNP 4...20 mA PM2658

G 1 A 22-wire PNP 4...20 mA PM2657-0.05...1

14...30 DC

14...30 DC

14...30 DC

–

–

–

20

10

10

Teflon is a registered trademark of the company DuPont

Measuring cell placed on Teflonflat seal for stable operation.

Elasticity of the seal area in thefront flush process connection.

No pumping effect of the Teflon sealfor aseptic process requirements.

Maintenance-free over the whole lifecycle – sealed due to potted housing.

Overload resistant and drift-freeceramic measuring cell with highestpurity (99.9 %).

universal 2-0.13...2.5 2-wire PNP 4...20 mA PH9956

universal 2-0.0125...0.25 2-wire PNP 4...20 mA PH9958

universal 22-wire PNP 4...20 mA PH9957-0.05...1

Pressure transmitter with ceramic measuring cell and universal process adapter incl. grooved nut

14...30 DC

14...30 DC

14...30 DC

–

–

–

20

10

10

Process adapter see page 62-65

Accessories



Material

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4746

Pressure sensorsfor secondary systems


Pressure sensorsfor secondary systems


Chemical resistance due to high-purity ceramic measuring cell (99.9 %).

Extremely robust due to specially supported ceramic measuring cell.

Low-cost alternative in non-asepticperipheral processes.

Setting and measured values indicatedon a 4-digit 10-segment display.

Drift-free operation for more than100 million pressure cycles.

Pressure sensors with G 1/4" process connection and M12 plug

Pressure sensors for secondary systemswith G 1/4" process connectionThe alternativeThe pressure sensors type PE have been designed for secondary systems inthe food industry where robust units with local display are required. Thehigh-purity ceramic measuring cell (Al2O3) in conjunction with the EPDMsealing ensure overload-free, long-term stable operation and high chemicalresistance. An extensive and clearly structured menu allows e.g. the country-specific selection of units (bar /mbar, Pa /MPa, psi) and output polarity(NPN/PNP).The applicationsAs opposed to the flush mountable sensors type PI /PM the PE sensors canbe used where• pure liquids are detected• chemical resistance to common cleaning agents as e.g. in food processes is

required (hot water, diluted alkalis and acids)• a simple imperial adapation is sufficient• cross contamination does not need to be excluded• a low-cost alternative is necessary.Special featuresThis range of sensors is distinguished by the high operational reliability andthe precision of the tried-and-tested ifm pressure switch technology togetherwith a high protection rating. High switch point accuracy (0.5 %) of the twoindependent set and reset points at minimum hysteresis (0.5 %) make thisvacuum resistant sensor a price-optimized unit for your peripheral processes.


[bar]

Orderno.

G 1/4 I 20...25 4-wire PNP/NPN PE7003

G 1/4 I 20...2.5 4-wire PNP/NPN PE7006

G 1/4 I 24-wire PNP/NPN PE7004

G 1/4 I 2-1...1

0...10

4-wire PNP/NPN PE7009

Pressure sensors with ceramic measuring cell for secondary machinary

Electricaldesign

18...36 DC

18...36 DC

18...36 DC

18...36 DC

Output function Pluggroup

no.

Ub

[V]

Permissibleoverl. pres.

[bar]

150

G 1/4 I 20...100 4-wire PNP/NPN PE700218...36 DC300

20

75

G 1/4 I 20...2.5 4-wire PNP/NPN PE3006

G 1/4 I 2-1...0 4-wire PNP/NPN PE3029

G 1/4 I 24-wire PNP/NPN PE3009-1...1

18...36 DC

18...36 DC

18...36 DC

20

G 1/4 I 2-1...10 4-wire PNP/NPN PE300418...36 DC75

10

20

G 1/4 I 20...250 4-wire PNP/NPN 4...20 mA / 0...10 V PE3001

G 1/4 I 20...25 4-wire PNP/NPN PE3003

G 1/4 I 24-wire PNP/NPN PE30020...100

18...36 DC

18...36 DC

18...36 DC

400

G 1/4 I 20...400 4-wire PNP/NPN 4...20 mA / 0...10 V

1x no / nc progr.

1x no / nc progr.

4...20 mA / 0...10 V

4...20 mA / 0...10 V

1x no / nc progr.

1x no / nc progr.

4...20 mA / 0...10 V

4...20 mA / 0...10 V

1x no / nc progr.

1x no / nc progr.

4...20 mA / 0...10 V

4...20 mA / 0...10 V

1x no / nc progr.

1x no / nc progr.

–

–

2x no / nc progr.

2x no / nc progr.

–

–

2x no / nc progr.

2x no / nc progr.

– 2x no / nc progr.

PE300018...36 DC600

150

300

20

Process adapter see page 62-65

analogueoutput

switchingoutput

Accessories




Material



Protective cover transparent E30006polyurethan


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4948

Pressure sensorsfor homogenizers


Pressure sensorsfor homogenizers


Pressure transmitter in conjunctionwith ifm pressure sensor up to 600 bar.

Adapter with massive flange platefor machine-typical adaptations.

Parameter setting via two push-buttons also without system pressure.

Extensive menu e.g. with dampingand switching threshold.

Transparent set-up andvisual machine diagnostics.

Special pressure sensor for homogenizer applications

Clampingflange M120...400 4-wire PNP 4...20 mA PY9970

Pressure sensor for homogenizers with pressure transducer

20...30 DCno / nc600

Clampingflange M120...600 4-wire PNP/NPN 4...20 mA /

0...10 V PY9000

Pressure sensor for homogenizers without pressure transducer

20...30 DC2x no / nc800

Pressure monitoring in homogenizing plantswith ifm pressure sensors PY9970 / PY9000Monitoring homogenizationAn important work step, e.g. in the processing of milk or fat, is the homog-enizing of suspensions for the purpose of emulsion and flocculation stability.For a targeted and reproducible homogenizing process the pump aggregatemust be monitored or regulated with regard to pressure conditions.ifm offers two high-quality pressure sensors for this task. The pressure pick-up of the PY9970 consists of a membrane separator filled with an FDA con-form medium; at the end of this separator is a tried-and-tested pressuresensor with a ceramic-capacitive measuring cell for evaluation.The PY9000 does not require a membrane separator. The pressure sensorcan be integrated directly in the process by means of a wheel flange todetect the prevailing pressure directly by means of a drift-free and long-termstable ceramic measuring cell. The patented tried-and-tested measuring cellsupport ensures a long-term and safe operation in homogenizing applica-tions.Application exampleFor this purpose the analogue output of both pressure sensors can, forexample, be integrated in the control of the piston pump to define the pres-sure corridor for adjusting the aggregate to the nozzle gap. Since positive-displacement pumps move into critical pressure ranges with the vane closed,an emergency-stop can be effected within a few milliseconds via the set-point when a predefined maximum pressure is exceeded. This function couldalso be used as alarm function in the case of responding bypass systems.


[bar]

Orderno.

Electricaldesign

Output function

analogueoutput

switchingoutput


Ub

[V]


[bar]

Accessories




Material



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5150

Temperature sensorsTemperature sensors Temperature sensors


Selection between analogue, binaryor combined analogue / binary output.

Scaleable analogue output,selectable 4...20 mA / 0...10 V.

Hygienic probe sensors with 10 mm Øand integrated adapter thread.

Measuring resistor Pt1000, class Ato IEC 751 in 4-wire technology.

The right connection for each process:SMS, Clamp and many more.

Evaluation and display on site –temperature sensor directly in the processControl monitor type TRThe temperature measuring amplifier type TR is a universal control anddisplay unit for the connection of platinum (Pt) temperature sensors. Theelectronics automatically detect whether two-wire, three-wire or four-wirePt100 or Pt1000 sensors are connected. In combination with the wide meas-uring range of -40 to 300 °C an enormous number of common temperaturemeasurement and monitoring tasks in the manufacturing and process indu-stries can be solved using just one unit.Hygienic probe sensors type TMThe TM type temperature probe sensors are suitable for use in tanks andpipes in hygienic applications. The measuring element of the accuracy classA to IEC 751 ensures high accuracy, the tapered probe a good responsetime. By means of the mounting set E30089 (accessory) the probe sensorcan be directly connected to the evaluation type TR. This results in a compactunit.

Mounting set for the adaptation of temperature sensors type TM to control monitor TR E30089

ASEPTOFLEX adapter clamp 1.5"

ASEPTOFLEX adapter clamp 2"

ASEPTOFLEX adapter SMS 1.5" / DN40


E33001

E33002

E33031

E33004

E33032

E33033

E30104

E30101

Description

Modular measurement system for temperature monitoring

Systemcomponent

Measuringrange

[°C]

Orderno.

Orderno.

A 2-40...300 4-wire PNP TR2432

A 24-wire PNP – TR7430-40...150

Control monitor for temperature sensors

Electricaldesign

20...30 DC

stainless steel

stainless steel

stainless steel

stainless steel

stainless steel

18...30 DC

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

Material

2 x no / nc PNP

4...20 mA /0...10 V

no / ncPNP/NPN

Systemcomponent

Sensordiameter

[mm]

Orderno.

C 10 30 TM9061

C 50 -40...150 TM006110

Temperature sensors type TM with integrated ASEPTOFLEX process adapter

Nominallength

[mm]

stainless steel

stainless steel

Measuringrange

[°C]

DynamicresponseT05 / T09

[s]

Material

5 / 14

C

Systemcomponent

B

D

D

D

D

ASEPTOFLEX adapter SMS 2" / DN50


Protective cap with EPDM sealing

Protective cap with Viton sealing

stainless steel

stainless steel

stainless steel / Viton

stainless steel / EPDM

D

D

–

–

100 -40...150 TM106110 stainless steel5 / 14

-40...150 5 / 14

Accessories

Further process adapter see page 62-65

System components

Mounting set

TM....

Process adapter

A

B

C

D

Control monitor

53

Temperature sensors


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52

Temperature sensors Temperature sensors




Probe sensor type TT1050 with10 mm Ø and gold-plated contacts.


Thermowell with process adapter forthe hygienic adaptation of the sensor.

Evaluation and display on site –temperature sensor in the thermowellControl monitor type TRThe temperature measuring amplifier type TR is a universal control anddisplay unit for the connection of platinum (Pt) temperature sensors. Theelectronics automatically detect whether two-wire, three-wire or four-wirePt100 or Pt1000 sensors are connected. In combination with the wide meas-uring range of -40 to 300 °C an enormous number of common temperaturemeasurement and monitoring tasks in the manufacturing and process indu-stries can be solved using just one unit.Probe sensor, type TT with hygienic thermowellIn conjunction with a thermowell E34005 or E34010 (accessory) the temper-ature probe sensor type TT1050 is suitable for use in tanks and pipes inhygienic applications. The measuring element of the accuracy class A to IEC751 ensures high accuracy. The thermowell provides protection and allowsreplacement of the temperature sensor without stopping the running pro-cess.

Mounting set for the adaptation of temperature sensors type TT to control monitor TR E30017

Clamp fitting for temperature sensors type TT

Hygienic thermowell Ø 10 mm for ASEPTOFLEX adapter length 45 mm



E30018

E34005

E33001

E34010

E33002

E33011

E30104

E30101

Description


Systemcomponent

Measuringrange

[°C]

Orderno.

Orderno.

A 2-40...300 4-wire PNP TR2432

A 24-wire PNP – TR7430-40...150


Electricaldesign

20...30 DC

stainless steel

stainless steel

stainless steel

stainless steel

stainless steel

18...30 DC

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

Material

2 x no / nc PNP

4...20 mA /0...10 V

no / ncPNP/NPN

Systemcomponent

Sensordiameter

[mm]

Orderno.

C 10 160 TT1050

Temperature sensors type TT

Nominallength

[mm]

stainless steel

Measuringrange

[°C]


[s]

Material

Systemcomponent

B

D

E

E

F


ASEPTOFLEX adapter DIN 11851 1.25"



stainless steel

stainless steel

stainless steel / Viton

stainless steel / EPDM

F

F

E33012ASEPTOFLEX adapter DIN 11851 1.5" stainless steelF

E33031ASEPTOFLEX adapter SMS 1.5" / DN40 stainless steelF

E33032ASEPTOFLEX adapter SMS 2" / DN50 stainless steelF

–

–

-40...150 6 / 25

Accessories


System components

Control monitor

Mounting set

TT1050

Clamp fitting

Hygienic thermowell

Process adapter

A

B

C

D

E

F

55

Temperature sensors


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Hygienic probe sensors with 10 mm Øand integrated adapter thread.


The right connection for each process:SMS, Clamp and many more.

Remote evaluation and display –temperature sensor directly in the processControl monitor type TRThe temperature measuring amplifier type TR is a universal control anddisplay unit for the connection of platinum (Pt) temperature sensors. Theelectronics automatically detect whether two-wire, three-wire or four-wirePt100 or Pt1000 sensors are connected. In combination with the wide meas-uring range of -40 to 300 °C an enormous number of common temperaturemeasurement and monitoring tasks in the manufacturing and process indus-tries can be solved using just one unit.Hygienic probe sensors type TMThe TM type temperature probe sensors are suitable for use in tanks andpipes in hygienic applications. The measuring element of the accuracy classA to IEC 751 ensures high accuracy, the tapered probe a good responsetime. The TM type probe sensors can be connected to the evaluation viaconnection cables (accessory). This allows the separate placement of probesensor and control monitor.

Thread cover (optional) for covering the G 1/2" thread for use in hygienic applications E30091

Connection cable, M12 connector straight / M12 socket straight, length 2 m, IP 68 / IP 69 K

Connection cable, M12 connector straight / M12 socket straight, length 5 m, IP 68 / IP 69 K



E10881

E10882

E33002

E33001

E33004

E33031

E33033

E33032

Description


Systemcomponent

Measuringrange

[°C]

Orderno.

Orderno.

A 2-40...300 4-wire PNP TR2432

A 24-wire PNP – TR7430-40...150


Electricaldesign

20...30 DC

stainl. steel

PVC

PVC

stainl. steel

stainl. steel

18...30 DC

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

Material

2 x no / nc PNP

4...20 mA /0...10 V

no / ncPNP/NPN

Systemcomponent

Sensordiameter

[mm]

Orderno.

D 10 30 TM9061

D 50 -40...150 TM006110

Temperature sensors type TM with integrated ASEPTOFLEX process adapter

Nominallength

[mm]

stainless steel

stainless steel

Measuringrange

[°C]


[s]

Material

5 / 14

D

Systemcomponent

B

C

C

E

E





stainl. steel

stainl. steel

stainl. steel

stainl. steel

E

E

E

E30101

E30104

E10077



Mounting clamp for control monitor TR

st. st./Viton

st. st./EPDM

PBT (Pocan)

–

–

–

E

100 -40...150 TM106110 stainless steel5 / 14

-40...150 5 / 14

Accessories


System components

Control monitor

Thread cover

Connection cable

TM....

Process adapter

A

B

C

D

E

57

Temperature sensors


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Probe sensor type TS1050 with10 mm Ø and 2 m cable.

Thermowell with process adapter forthe hygienic adaptation of the sensor.

Cable for the separate placementof sensor and evaluation.

Remote evaluation and display –temperature sensor in the thermowellControl monitor type TRThe temperature measuring amplifier type TR is a universal control anddisplay unit for the connection of platinum (Pt) temperature sensors. Theelectronics automatically detect whether two-wire, three-wire or four-wirePt100 or Pt1000 sensors are connected. In combination with the wide meas-uring range of -40 to 300 °C an enormous number of common temperaturemeasurement and monitoring tasks in the manufacturing and process indus-tries can be solved using just one unit.Probe sensor, type TS with hygienic thermowellIn conjunction with a thermowell E34005 or E34010 (accessory) the temper-ature sensors type TS are suitable for use in tanks and pipes in hygienic applications. The thermowell provides protection and allows replacement ofthe temperature sensor without stopping the running process. The type TSsensors are connected to the control monitor via the cable.

Thread cover (optional) for covering the G 1/2" thread for use in hygienic applications E30091

Clamp fitting for temperature sensors type TS




E30018

E34005

E33001

E34010

E33002

E33004

E33032

E33031

Description


Systemcomponent

Measuringrange

[°C]

Orderno.

Orderno.

A 2-40...300 4-wire PNP TR2432

A 24-wire PNP – TR7430-40...150


Electricaldesign

20...30 DC

stainl. steel

stainl. steel

stainl. steel

stainl. steel

stainl. steel

18...30 DC

Output function

analogueoutput

switchingoutput

Pluggroup

no.

Ub

[V]

Material

2 x no / nc PNP

4...20 mA /0...10 V

no / ncPNP/NPN

Systemcomponent

Connection cablelength

[m]

Orderno.

C 2 30 TS2051

C 50 -40...150 TS50515

Temperature sensors type TS with connection cable

Nominallength

[mm]

stainless steel

stainless steel

Measuringrange

[°C]


[s]

Material

6 / 25

Systemcomponent

B

D

E

E

F





stainl. steel

stainl. steel

stainl. steel

stainl. steel

F

F

F

E33033

E30101

E30104




stainl. steel

st. st./Viton

st. st./EPDM

F

–

E10077Mounting clamp for control monitor TR PBT (Pocan)–

–

F

-40...150 6 / 25

Accessories


System components

Control monitor

Thread cover

TS....

Clamp fitting

Hygienic thermowell

Process adapter

A

B

C

D

E

F

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Precise temperature measurement and good response timesfor all applications

5958

Temperature transmittertype TA

Temperature sensors Temperature transmittertype TA


Temperature switches with M12 plug

In the food industry, but also in other industrial applications, precise tempe-rature measurement is mandatory. Pasteurizing and fermentation processesin particular often take place in a temperature range of 60 °C to 70 °C. Inthis temperature range the two-wire temperature transmitter reaches itshighest accuracy of 0.1 K.Excellent dynamic responseHigh mechanical stability, but at the same time high dynamic response – acontradiction. But the temperature transmitter type TA was designed toreach an extremely good dynamic response and still provide high mechanicalstrength which makes the unit suitable even for fast control requirements.Flexible mounting possibilities simplify installationThe temperature transmitter TA is not only distinguished by its technicaldata, but also by its flexibility in mounting. In combination with the availableaccessories the following installation ways can be achieved.• Installation with common G 1/2" mounting adapters.• Installation with welding adapter E30055 (ball) and E30056 (collar).• Installation in pipes with progressive ring fitting E30016 (G 1/2") or

E30024 (NPT).• Installation with clamp adapter E34110 and combination with common

process adapters such as Clamp, DIN, Varivent etc.Adaption of the sensor viaa customary 1/2" fitting andthe sensor 1/2" process thread.

Adaption of the sensor via 1/2"process thread and weldingadapter like E30055, E30056.

Adaption of the sensors viaflush mountable clamp E34110.Further adaptions see page 62-65.

High-precision temperaturetransmitter (e.g. for pasteurizers).

High precision (absolute: +/- 0.1 Kat 60 ºC, total 0.3 K).

Different process connectors.

2-wire analogue output (4...20 mA).

AS-interface protocol S-7.3.

Adaption Sensorlength[mm]

Orderno.

variable 120 1 / 3 TA3430

Temperature transmitter compact type

Dynamic resp.T05 / T09

[s]

Electricaldesign

M12


Ub

[V]

Temperaturerange[°C]

0...145 2-wire 14...30 DC

Pluggroup

no.

2

variable 120 1 / 3 TA3431M12-10...150 2-wire 10...30 DC 2

variable 120 1 / 3 TAA431M12-10...150 AS-i profile S-7.3 via AS-i 2

Mounting solutions

Welding adapter ball G 1/2" Ø 35 mm E30055

Welding adapter collar G 1/2" Ø 45 mm

Thread cover G 1/2" Ø 26 mm


ASEPTOFLEX clamp adapter Ø 10 mm

E30056

E30090

E33001

E34110

E33031


stainl. steel

stainl. steel

stainl. steel

stainl. steel

stainl. steel

Material

ASEPTOFLEX adapter SMS 1.5" / DN40 stainl. steel

Accessories

61

Temperature transmittertype TAD


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Temperature sensors Temperature transmittertype TAD


No calibration necessary – just fit and forget!No more calibrationIn many applications of the food and pharmaceutical industries the temper-ature sensors used must be calibrated regularly, which is very time-consum-ing and expensive. This is no longer necessary with the temperature sensorpresented here.The use of two different sensor elements that monitor each other in the pro-cess ensures that a developing sensor drift is detected and reliably diag-nosed. Furthermore, if one element fails, the process continues with thesecond measuring element (backup function).Via the diagnostic output of the sensor possible error states are directlytransmitted to the higher-level controller. Calibration, if required at all, iscondition-based.

Integrated temperature decoupling,hygienic connection, for CIP and SIP.

Accuracy 0.2 K from -10...100 °C,0.3 K from 100...150 °C.

Transmitter with backup functionand drift monitoring.

Configurable diagnosis, evaluatedvia a separate diagnostic output.

Temperature range from -10...150 °C,peak temperat. between -25...170 °C.

Self-monitoring temperature transmitter withlong-term stability, analogue and diagnostic output

Adaption Sensorlength[mm]

Orderno.

ASEPTOFLEX 100 6 / 13 TAD161*

Compact temperature transmitter with integrated hygienic connection

Dynamic resp.T05 / T09

[s]

Electricaldesign

M12


Ub

[V]

Temperaturerange[°C]

-10...150 4-wire 20...32 DC

Pluggroup

no.

2

ASEPTOFLEX 40 6 / 13 TAD961*M12-10...150 4-wire 20...32 DC 2

*Further process adapter see page 62-65

ASEPTOFLEX adapter clamp 1.5" E33001


ASEPTOFLEX adapter DIN 11851 1.5" / DN40

ASEPTOFLEX adapter Varivent D50

ASEPTOFLEX adapter DIN 11851 2" / DN50

E33002

E33012

E33021

E33013

E33022


stainl. steel

stainl. steel

stainl. steel

stainl. steel

stainl. steel


Material

ASEPTOFLEX adapter Varivent D68 stainl. steel

Accessories

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6362

Adapter for flow, pressureand temperature sensors

Accessories Adapter for flow, pressureand temperature sensors


Unique sealing allows fast changesof load and temperature.

Meets all EHEDG and 3A requirements.

Versatile and flexible applicationsolutions with little stock-keeping.

Quick and easy to mount.

Process adapters for flow, pressure and temperature sensorsmade of stainless steel (selection)

1 - 1.5" (DN25-40) E33001

E330022" (DN50)

Clamp DIN 32676 / ISO 2852

ASEPTOFLEX

ASEPTOFLEX

•

•

•

•

•

•

3" (DN65) E33004

E336011 - 1.5" (DN25-40)

ASEPTOFLEX

G 1 A

• • •

•

1 - 1.5" (DN25-40) E33901G 3/4 A •

DN25 (1") E33910

E33011DN32 (1.25")

Pipe fitting DIN 11851

G 3/4 A

ASEPTOFLEX • • •

•

DN40 (1.5") E33012

E33013DN50 (2")

ASEPTOFLEX

ASEPTOFLEX

•

•

•

•

•

•

DN65 (2.5") E33014ASEPTOFLEX • • •

DN40 (1.5") E33031

E33032DN50 (2")

SMS

ASEPTOFLEX

ASEPTOFLEX

•

•

•

•

•

•

DN40 E33102

E33103DN50

Aseptic flange DIN 11846-1, design A

ASEPTOFLEX

ASEPTOFLEX

•

•

•

•

•

•

D50 (DN25/1") E33021

E33022D68 (DN40 - 125 /1.5" - 6")

Varivent

ASEPTOFLEX

ASEPTOFLEX

•

•

•

•

•

•

DN65 (2.5") E33033ASEPTOFLEX • • •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

The historyIn process sensor technology a large variety of country or company-specificvariants have been added over the years to the range of standardized pro-cess connections such as clamp or pipe fittings. A reason for ifm to producetheir fluid sensors in series production, optimizing costs and ensuring fastdelivery times – all for the benefit of the customer. With just a few basicunits the user can cover a wide range of applications at minimum stock-kee-ping. In addition, the customer himself can connect the adapters with thesensors without any problems on site.

ASEPTOFLEX adaptation. Aseptic interfaces for pressure,flow and temperature sensors.

Nominal size Orderno.

TM / TADThread TA / TT+ E34110

SI2xxx PI /PM20xx

PI /PM26xx

PI295x

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6564

Adapter for flow, pressureand temperature sensors

Accessories Adapter for flow, pressureand temperature sensors


Adapter for every process connection.

Flush mountable system.

Flexible process connection concept.

Reduces stock-keepingand delivery times.

Process adapters for flow, pressure and temperature sensorsmade of stainless steel (selection)

IDF, RJT, Suedmo, Perlik, flanges according to DIN, ISO and further adapters on requestor see http://www.ifm-electronic.com/ifmgb/web/pselect!4_2.html

* O-rings made of Vitonand EPDM enclosed

APV E33025

APV


D65 E33042

DRD


Ø 50 mm* E30052

E30072Ø 50 mm*

Welding adapter

ASEPTOFLEX

G 1 A

• • •

•

Ø 50 mm E30009G 3/4 A •

E30064

E30070

Adapter plugs

forASEPTOFLEX

for G 1 A

E30071for G 3/4 A

•

•

•

The technologyIn this ifm-specific sealing variant the continuous elastic metallic edge of theadapter presses into the conical counterpart of the process connection. Thesurfaces of the stainless steel precision parts involved are only deformed inthe plastic or elastic range. This unique way of sealing based on the finiteelement method (FEM) can handle fast load and temperature changeswithout any problems. For more than 10 years this technology has been usedin aseptic applications. They fully meet the requirements of EHEDG and 3A.

The ASEPTOFLEX technology for the adaptation of pressure,flow and temperature sensors.

Nominal size Orderno.

TM / TADThread TA / TT+ E34110

SI2xxx PI /PM20xx

PI /PM26xx

PI295x

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6766

AS-interfaceNetworking AS-interface AS-interface


The AS-i master controls the data communication of the connected slaves(modules). The Controller e contains up to 2 AS-i masters. Up to 31 single or62 A/B slaves can be connected per master. This means that up to 248 digi-tal I /Os or 248 analogue channels can be operated. In the gateway modethe Controller e works with higher-level bus systems such as Profibus.The sensors are supplied via the yellow AS-i bus cable and the special AS-ipower supply. If higher currents are required for actuators, a wide range ofstandard 24 V power supplies is available.By means of the repeater the cable can be extended to a total bus length of200 m. Because of the electrical separation two AS-i segments with separa-te supplies can be operated.SmartLine I /O module for the control cabinet:• Very slim modules with a width of only 25 or 50 mm.• Digital or analogue inputs and outputs.• Pt100 modules with direct linearized temperature transmission to the

master.• Plug-in Combicon terminals, with either screw terminals, insulation displa

cement terminals or cage clamps.

Controller e – 1 or 2 AS-i masters withintegrated plc and field bus gateway.

AS-i repeater with electricalseparation for extension of the cable.

24 V standard and AS-i power supplieswith high efficiency.

SmartLine – analogue I/Os for theconnection of process signals.

SmartLine – digital I /Os inspace-saving control cabinet housing.

Master, Repeater, power supplies, I /O-modules for the control cabinet

Type Orderno.

Design

The basic components for the operation of an AS-i network:Master/gateway, power supply, repeater

Master V 2.1, Repeater

Power supplies

I/O-modules for the control cabinet · SmartLine 25

Analogue modules for the control cabinet · SmartLine 25

Controller E, Stand alone 1 Master AC1303

Controller E, Stand alone 2 Master AC1304

1 AS-i master with integrated plc

2 AS-i master with integrated plc

Controller E, DP 1 Master AC1305

Controller E, DP 2 Master AC1306

1 AS-i master with Profibus-DP gateway

2 AS-i master with Profibus-DP gateway

Controller E, DN 1 Master AC13081 AS-i master with Device-Net gateway

Controller E, DN 2 Master AC13142 AS-i master with Device-Net gateway

Controller E, EN 1 Master AC1309

Controller E, EN 2 Master AC1310

1 AS-i master with Ethernet gateway

2 AS-i master with Ethernet gateway

SmartLink DP 1 Master AC1335AS-i gateway with Profibus-DP gateway

SmartLine 25 AS-i Repeater AC2215AS-i repeater for extension of the AS-i cable

AS-i power supply standard AC1207

AS-i combined power supply w. ext. 24 V DC AC1209

prim.: 24 V DC, sec.: AS-i 2.8 A

prim.: 230/115 V AC, sec.: AS-i + 26 V DC

AS-i dual power supply AC1212

AS-i power supply SilverLine Standard AC1216

prim.: 230/115 V AC, sec.: 2 x AS-i, 2 x 4 A

prim.: 230/115 V AC, sec.: AS-i 2.8 A

AS-i power supply SilverLine AC1218prim.: 230/115 V AC, sec.: AS-i 8 A

3-phase AS-i power supply AC1223prim.: 3 AC 400-500 V, sec.: AS-i 8 A

AS-i power supply with earth fault monitor AC1224prim.: 230/115 V AC, sec.: AS-i 4 A

Switched mode power supply 24 V DC DN2012prim.: 230/115 V AC, sec.: 24 V DC / 5 A

Switched mode power supply 24 V DC DN2013prim.: 230/115 V AC, sec.: 24 V DC / 10 A

SmartLine 4 inputs AC2250

SmartLine 4 inputs 4 outputs AC2251

4 DI C

4 DI 4 DO T C

SmartLine 4 outputs AC2252

SmartLine 4 I, A/B-Slave AC2254

4 DO T C

4 DI C, high isolation

SmartLine 4 I/2 O, A/B-Slave AC22554 DI 2 DO relay C, high isolation

SmartLine 4 I/4 O, external 24 V AC22574 DI 4 DO T C

SmartLine 4 I/4 O, external 24 V AC22594 DI 4 DO R C AUX

SmartLine 4 inputs 4 outputs AC22584 DI 4 DO R C

SmartLine 4 I/3 O, A/B-Slave AC22644 DI 3 DO T C

SmartLine 4 analogue inputs current AC2216

SmartLine 4 analogue inputs voltage AC2217

4-20 mA, profile7.3, IP 20

0-10 V, profile7.3, IP 20

SmartLine 4 analogue outputs current AC2218

SmartLine 4 analogue outputs voltage AC2219

4-20 mA, profile 7.3, IP 20

0-10 V, profile 7.3, IP 20

SmartLine 4 analogue inputs Pt100 AC2220profile 7.3, IP 20

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6968



The simple set-up of an AS-i network:with addressing unit, completely without softwareAS-i networks are easy-to-handle “plug & go” systems. They are set up in 3simple steps:1. Address module with addressing unit.2. Connect AS-i master and power supply to the yellow flat cable.3. Connect module with piercing technology to the flat cable.

– Ready !Field modules with piercing technologyCompactLine modules have integrated contact pins which can be connecteddirectly to the AS-i flat cable. The cable does not have to be cut, strippedand wired any more. Contacting of the ClassicLine modules takes place inthe separate flat cable lower part. They are also used for setting up bus bran-ches and spurs. The bus contact is fixed mechanically and is kept whenmodules are replaced.Analogue modules are available with all classical signals such as voltage, cur-rent, and temperature.

CompactLine – the robust AS-i fieldmodules with digital inputs/outputs.

ClassicLine – modules with normedinterface to the AS-i flat cable.

Stainless steel kit with Viton gasketsand stainless steel screws available.

Modules to AS-i specification 2.1with extended address mode.

Simple 4-channel analogue modules.

I/O-modules for the field

I/O-modules for the field · ProcessLine IP 69 K

Type Orderno.

ProcessLine 4 I/3 O, A/B-Slave AC2904

ProcessLine 8 I, A/B-Slave AC2910

Design

4 DI 3 DO T, V4A

8 DI T, V4A

ProcessLine splitter AC29008 S B

I /O-modules for the field · CompactLine modules with flat cable connection IP 67

AS-i CompactLine module 4 inputs AC2451

AS-i CompactLine module 4 I/4 O AC2452

4 DI PNP 200 mA version V4A

4 DI 4 DO T PNP 2 A version V4A

Adressing cable for CompactLine E70123

I/O-modules for the field · ClassicLine 90 mm with flat cable connection IP 67 (in combination with E70355**)

ClassicLine 4 I 3 O, Y-Pinout A/B-Slave AC2504

ClassicLine 4 I 4 O AC2509

4 DI 3 DO T PNP 1 A

4 DI 4 DO T PNP 1 A

** Stainless steel kit for ClassicLine E70355Stainless steel screw, O-rings, sealing

Analogue modules for the field · ClassicLine 90 mm with flat cable connection IP 67 (in combination with E70355**)

ClassicLine 4 analogue inputs current AC2516

ClassicLine 4 analogue inputs voltage AC2517

4-20 mA, profile 7.3

0-10 V, profile 7.3

ClassicLine 4 analogue outputs current AC2518

ClassicLine 4 analogue outputs voltage AC2519

4-20 mA, profile 7.3

0-10 V, profile 7.3

ClassicLine 4 analogue inputs Pt100 AC2520profile 7.3


I /O-modules for the field · ClassicLine 45 mm with flat cable connection IP 67 (in combination with E70355*)

ClassicLine 4 V, passive module AC2500

ClassicLine 4 inputs AC2505

4 SB

4 DI PNP 200 mA

ClassicLine 4 I, Y-Pinout A/B-Slave AC2515

ClassicLine 4 I, function control AC2501

4 DI PNP 100 mA

4 DI PNP 200 mA

ClassicLine 2 x 2 inputs AC25062 x 2 DI PNP 200 mA

ClassicLine 2 x 2 I or 2x (1 I 1 O) AC25022 x 2 DI or 2x (1 DI 1 DO) PNP 100 mA

ClassicLine 2 I/2 O, A/B-Slave AC25142 DO 2 DI T PNP 1 A

ClassicLine 2 inputs 2 outputs AC25072 DI 2 DO T PNP 1 A

ClassicLine 3 outputs, A/B-Slave AC25033 DO T PNP 1 A

ClassicLine 4 outputs AC25084 DO T PNP 1 A


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7170



AirBoxes facilitate the connection of pneumatic actuatorsThe AS-i AirBoxes comprise one or two pneumatic valves, the AS-i bus con-nection and 2 or 4 electrical inputs. Because of the compatibility with theClassicLine modules the same flat cable lower parts can be used. All electri-cal and pneumatic connections are pluggable. This facilitates quick replace-ment in the case of failure. The AS-i AirBoxes replace the existing valves plusconnection cables thus reducing mounting costs.Versions with either complete supply via the yellow bus cable or with sepa-rate 24 V supply are available.Connection cables in stainless steel designfor connection of the sensorsThe listed ifm cables are specially designed for the high requirements of thefood industry. The materials PVC, high-grade stainless steel lock nut andgold-plated contacts, in conjunction with the high protection rating IP 69 K,are a guarantee for a safe and reliable connection.

AirBoxes – AS-i moduleswith integrated pneumatics.

AirBoxes – 3/2 and 4/2 way valves in mono and bistable version.

AirBoxes – any pneumaticconsumer can be triggered.

Flat cable splitters – convert theAS-i signals to round cable.

EMS lower parts – connection ofAirBoxes and ClassicLine modules.

Intelligent system solution, jumper cable, accessories

Intelligent system solution · AirBox EMS yellow/black

Type Orderno.

AirBox 32 with 2 x 2 inputs,power supply via AS-i AC2055

AirBox 42 with 2 inputs,power supply via AS-i AC2057

Design

2 x 3/2-way valve2 x 2DI 2PO tube IP 67 stainless steel

1 x 4/2-way valve2DI 1PO tube IP 67 mono stainless steel

Accessories


AS-i flat cable yellow AC4000

24 V flat cable black AC4002

Material

EPDM

EPDM

AS-i flat cable yellow for food automation AC4007

24 V flat cable black for food automation AC4008

PUR

PUR

Intelligent system solution · AirBox EMS yellow/black

AirBox 32 with 2 x 2 inputs,power supply via external 24 V AC2056

AirBox 42 with 2 inputs,power supply via external 24 V AC2058

AirBox 322 x 2DI 2PO tube IP 67 stainless steel

AirBox 422DI 1PO tube IP 67 mono stainless steel

T-splitter for flat cable

FCE Splitter ye/bk ProcessLine E70354

FCE Splitter ye/ye ProcessLine E70454

FC splitter ye/bk M12 stainl. steel, IP 68 / IP 69 K

FC splitter ye/ye M12 stainl. steel, IP 68 / IP 69 K

FCE Splitter ye ProcessLine E70377

Flat cable splitter M12 E70271

FC splitter ye M12 stainl. steel, IP 68 / IP 69 K

FC connector M12 stainless steel, IP 67

Flat cable splitter, 1 m, PVC, M12 E79998FC splitter ye or bk M12 stainless steel, IP 67

EMS / E-EMS lower part flat cable FC

Module lower part AC5014

Module lower part AC5015

EMS FC ye/ye stainless steel version

E-EMS FC AS-i / 24 V ye/bk stainl. steel version

Jumper cable plug M12 straight, socket M12 straight 5-wire

Jumper cable plug / socket E11640


5-wire / stainless steel / PVC / 0.3m

5-wire / stainless steel / PVC / 0.6m



5-wire / stainless steel / PVC / 1m

5-wire / stainless steel / PVC / 2m

Jumper cable plug / socket E116445-wire / stainless steel / PVC / 5m

Adressing

Adressing unit for AS-i Version 2.1 AC1144

Infrared adressing adapter for AS-i slaves E70211

Adressing cable for module lower parts and SmartLine E70213

Adressing cable for module lower parts and SmartLine, angled jack plug E70223

Combicon connector for SmartLine (pack quantity = 6 units) E70230

73

AS-i ProcessLinefield splitter boxes


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72

Networking AS-interface AS-i ProcessLinefield splitter boxes


ProcessLine – the revolution in wet areas, modules withhighest protection rating for direct installation in the field.The AS-i ProcessLine family provides completely new possibilities for buswiring. The still commonly used cost-intensive large stainless steel controlcabinets are becoming obsolete. Bus modules can be installed where theybelong, i.e. near the sensors and actuators.The fast and uncomplicated installation of the ProcessLine is done by meansof just one central screw. All electrical connections can be plugged into M12sockets. The status LEDs are integrated in one central diagnostic window.AS-i stainless steel insulation displacement connectorwetline for the simple connection of the AS-i and 24 V flat cable.This world-wide first insulation displacement connector with protectionratings IP 68 and IP 69 K makes the contact between the inserted flat cablesand the M12 socket by means of the piercing technology. AS-i slaves such asProcessLine modules can safely be connected via ifm connection cables forthe food industry.

ProcessLine – AS-i stainless steelmodules for the use in hygienic areas.

Resistant to standard cleaningagents (Ecolab test).

AS-i and 24 V supply viaa common M12 connector.

For direct use in wet areas (protectionratings IP 68 and IP 69 K).

AS-i T-splitter – high-grade stainlesssteel flat cable insulation displacementconnector suitable for field use.

ifm ProcessLine: I /O-modules for the field with high protection rating IP 68 / IP 69 K

Dimension

[mm]

Electricaldesign

AS-iversion

InputsIload[mA]

Orderno.

AS-i I /O-modules for field applications IP 69 K

AS-i Flat cable splitter for field applications IP 68 / IP 69 K

Ø 137 / H 80 8 in- /outputs passive 200 AC2900

Housingmaterial

316L

Operatingtemperature

[°C]

-5...80

Protectionrating

IP 69 K

Ub

[V]

via AS-i

OutputsIload[mA]

700

Ø 137 / H 80 4 inputs /3 outputs 2.1 200 AC2904316L-5...70IP 69 Kvia AS-i 700

Ø 137 / H 80 8 inputs 2.1 200 AC2910316L-5...70IP 69 Kvia AS-i 700

33.5 x 40.4x 68

1 x AS-i1 x 24 V DC passive – E70354316L-5...80IP 68 / IP 69 Kvia AS-i

ext. 24 V DC 2000

24 x 22x 44.6 1 x AS-i passive – E70454316L-5...80IP 68 / IP 69 Kvia AS-i 2000

30.1 x 41x 68 2 x AS-i passive – E70377316L-5...80IP 68 / IP 69 Kvia AS-i 2000

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7574

Networking AS-interface


AS-i Safety at WorkAS-i Safety at Work

Numberof

inputs

Numberof

outputs

Ub

[V]

Outputvoltage acc.

to PELV

Max. inputcurrent / module

[mA]

Total outputcurrent / channel

[A]

AS-iprofile

S –

Total current con-sumption from AS-i

[mA]

Orderno.

Safety monitors · Standard

1 + 1 DI 1 DO R 24 – – 1...3 7.F < 45 AC001S

1 + 1 DI 2 DO R 24 – – 1...3 7.F < 45 AC002S

Safety monitors · With further functions V 2.0

1 + 1 DI 1 DO R 24 – – 1...3 7.F < 45 AC003S

1 + 1 DI 2 DO R 24 – – 1...3 7.F < 45 AC004S

Numberof

inputs

Numberof

outputs

Inputvoltage

from AS-i

Outputvoltage acc.

to PELV

Max. inputcurrent / module

[mA]

Outputcurrent / channel

[mA]

AS-iprofile

S –

Total current con-sumption from AS-i

[mA]

Orderno.

ClassicLine 45 mm for mechanical safety switches

2 DI 1 LO yes – typ. 10 – 7.B.0 < 60 AC005S

SmartLine 25 mm for the connection of mechanical contacts

2 DI 2 DO R yes – typ. 100 6 7.B.E < 250 AC009S

E-stops with LED

2 DI 1 LO yes – typ. 4 – 7.B.0 < 40 AC010S

E-stops with key

2 DI – yes – typ. 4 – 7.B.0 < 40 AC011S

ClassicLine 90 mm for fail-safe proximity switches

1 DI 1 DO yes yes 150 500 7.B.E < 250 G1506S

Safety monitors IP 20ClassicLine / SmartLine / E-stops

Safety at Work is the extension of the existingAS-interface system for safety applicationsifm AS-interface for safety applications ”Safety at Work“AS-interface has become a standard for binary units in automation. Due tostandardisation in IEC 62026-2 and to its easy handling this system hasestab-lished itself all over the world. So far, the only still conventionally wiredsignals were the safety-related signals. With the AS-i extension ”Safety atWork“ this has now come to an end.Safety at Work reaches the highest control category 4 according to EN 954-1(IEC 61508 / SIL 3) and can thus even be used for emergency-stop applica-tions with the stop category 0 and 1. Approvals regarding safe data trans-mission are available from BGIA and TÜV.AS-i Safety at Work can be used for both new installations and for retrofit-ting of existing AS-i installations because it works with all standard masters.It must only be ensured that, when using repeaters, max. two repeaters maybe used.The ordinary AS-i 4-bit protocol is a prerequisite for the use of Safety atWork components. As standard masters and controllers are to be used, asafety protocol is generated by the safe slaves and monitored by a new AS-icomponent, the safety monitor. The safety monitor monitors all connectedsafety slaves and ensures switch-off or the triggering of the safety system inthe case of any disturbance.

Safety at Work – Control category 4to EN 954-1 (IEC 61508 / SIL 3).

Suitable for the use in emergency-stopapplications with stop category 0/1.

AS-i safety monitor, 1 or 2-channel.Safety function freely programmable.

AS-i SmartLine – Safe input modulefor the control cabinet.

Safe input slaves for Safety at Work.Safe emergency stop push-button.

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7776

Internet serviceCustomer service Internet service


e-shop

Homepage English version

International homepageSelection of 15 languages possible,links to country-specific contents,international locations of thecorporate group

www.ifm-electronic.com

News,selection list with direct jump goals,

direct call of a data sheet via theorder no., sitemap,

editorial and address

- Locations in Germany- Milestones, company history- ifm production, quality, logistics- Sales and staff development- Industrial partners of ifm

- Product innovations - Company news- Exhibition info- Press cuttings

- Telephone, fax, postal address- Request for a phone call- Technical enquiry- Your comments

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Company

Applications Service

News Contact

Products

Online Ordering – noweven simpler, fasterand more convenient.The new e-shop.*

From the data sheetdirectly to the“virtual” basket.

- Access to the e-shop with secured authen-tication

- Display of customer-related price

- Availability check in real time

- Easy order handling in four steps

- Management ofseveral delivery addresses

- Personal productfavourites

- Online parcelfollow-up

- Individual orderhistory

- Convenient quickinput mask

- Acknowledgementvia e-mail

*Available in theUSA, Germany, Franceand Switzerland.Further countries tofollow.

7978

Locationsifm worldwide

Customer service Locationsifm worldwide


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Sockets

Sockets Sockets

ifm sockets for the process and hygienic areas ifm sockets for the process and hygienic areas

5 m orange,PVC 4 x 0.25 mm2 PVC /

316S1260 AC /75 DC -25...90 IP 68 • – E11220


316S1260 AC /75 DC -25...90 IP 68 • – E11221


316S1260 AC /75 DC -25...90 IP 68 • – E11224

Type Cable Wire-specification

Materialhousing /

nut

U

[V]

Ta

[°C]

Protect-ion

rating

Gold-con-tacts

LEDs Orderno.

Group 1 · Sockets M8, 4-pole, 4-wire


316S1260 AC /75 DC -25...90 IP 68 • – E11223

Group 2 · Sockets M12, 4-pole, 4-wire


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10700


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10701


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10800


316S1260 AC /75 DC -25...90 IP 68 • – E11222


316S1260 AC /75 DC -25...90 IP 68 • – E11225

Group 3 · Sockets M12, 4-pole, 4-wire, LED, PNP

wirable 0.75 mm2 PA /Ultramid

20...250AC/DC -40...85 IP 67 – – E10137

Group 4 · Sockets M18, 4-pole, 4-wire, wirable

wirable 0.75 mm2 PA / PA 20...250AC/DC -40...85 IP 67 – – E10013

wirable 0.75 mm2 PBT /stainl. steel

10...30DC -25...90 IP 68 /

IP 69 K • green /yellow E 11863

5 m grey,PVC 3 x 0.75 mm2 PVC /

stainl. steel300

AC/DC -20...105 IP 68 • – E18232


stainl. steel300

AC/DC -20...105 IP 68 • – E18233


stainl. steel300

AC/DC -20...105 IP 68 • – E18235

Group 5 · Sockets 1/2", 3-pole, 3-wire


stainl. steel300

AC/DC -20...105 IP 68 • – E18234

0.3 m orange,PVC 5 x 0.25 mm2 PVC /

stainl. steel30 AC /36 DC -25...100 IP 68 /

IP 69 K • – E11640

0.6 m orange,PVC 5 x 0.25 mm2 PVC /


IP 69 K • – E11641



IP 69 K • – E11643

Group 6 · Jumper M12 plug, 4-pole / M12 socket, 4-pole, 5-wire



IP 69 K • – E11642

5 m black,PUR / PVC

3 x 0.75 mm2 +16 x 0.34 mm2 stainl. steel 10...36

DC -25...100 IP 68 /IP 69 K • 16 x yellow /

1 x green E11773

10 m black,PUR / PVC


DC -25...100 IP 68 /IP 69 K • 16 x yellow /

1 x green E11775

Group 7 · Splitter boxes M12 ProcessLine

25 m black,PUR / PVC


DC -25...100 IP 68 /IP 69 K • 16 x yellow /

1 x green E11847



IP 69 K • – E11644

Type Cable Wire-specification

Materialhousing /

nut

U

[V]

Ta

[°C]

Protect-ion

rating

Gold-con-tacts

LEDs Orderno.


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10662


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10663

wirable 0.75 mm2 PBT /316S12

60AC / DC -25...90 IP 68 /

IP 69 K • – E11861


316S12250 AC /300 DC -25...85 IP 68 /

IP 69 K • – E10899

wirable 0.75 mm2 PBT /316S12

60AC / DC -25...90 IP 68 /

IP 69 K • – E11862


stainl. steel10...30

DC -25...85 IP 68 /IP 69 K • green /

2 x yellow E10702



DC -25...85 IP 68 /IP 69 K • green /

2 x yellow E10703



DC -25...85 IP 68 /IP 69 K • green /

2 x yellow E11024

Group 3 · Sockets M12, 4-pole, 4-wire, LED, PNP



DC -25...85 IP 68 /IP 69 K • green /

2 x yellow E10773

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ronic.com

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Position sensorsand object detectionsystems

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Fail-safeproximity switches

Evaluationsystems andpower supplies

Incremental andabsolute encoders

Object detectionsystems

Photoelectricsensorsand systems

Actuator sensors


Level sensors

Inductivesensors for valves

Flow sensors


Temperaturesensors

Diagnostic systems

Evaluationsystems andpower supplies

Networking andcontrol systems

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Control systems

Identificationsystems

Data Matrix codereading systems

RF identificationsystems

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