flowsic100 flare, product data sheet

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FLOWSIC100 Flare

GAS FLOW MEASURING INSTRUMENTS

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FLOWSIC100 FlareGAS FLOW MEASURING INSTRUMENTS

RELIABLE GAS FLOW MEASUREMENT IN FLAREGAS APPLICATIONS

Ordering information

Type Part no.

FLOWSIC100 Flare On request

In accordance with Article 2 (4), this product does not fall within the scope of RoHS directive 2011/65/EU and is also not de-signed for use in products which fall within the scope of this directive. You can find additional information in the product infor-mation.

<br>

Applications of FLOWSIC100 Flare in regulated environment:

The gas flow measuring instrument can be applied in emission measurements which may be subject to one or more regula-tions in some jurisdictions. Compliance to all emissions regulations applicable at the installation site remains owner / oper-ator responsibility. If designed and applied correctly SICK's ultrasonic flow technology will meet or exceed most performancerequirements set forth by any regulatory authority. Please contact your SICK representative to inquire about the correct flaremeasurement solution which will meet the currently applicable requirements set forth by the authorities.<br>

The exact device specifications and performance data of the product may deviate from the information provided here, anddepend on the application in which the product is being used and the relevant customer specifications.

Our regional sales organization will help you to select the optimum device configuration.

Other models and accessories www.sick.com/FLOWSIC100_Flare

Product descriptionThe FLOWSIC100 Flare product family is designed for flare gas and steam flow measurements.The product family is characterized by a unique flow-optimized sensor design. This innovative de-sign minimizes flow-generated noise and signal drift when gas velocities are particularly high.Modern signal processing and high-efficiency transducers enable high time resolution for signalsand thus deliver accurate measurements, even at extremely low gas flow rates.The standard system configuration includes two sender/receiver units or one measuring probeand the MCUP control unit. The MCUP unit is used to input and output signals; to calculate refer-ence values (normalization), molecular weight and mass flow; to record gas volumes; and to pro-vide user-friendly control via the LCD display.

At a glance• High-resolution measurement and short response time• Innovative sensor design for very high gas velocities and gas temperatures up to 280 °C• Optimal signal transmission even under atmospheric pressure• Detached installation of the control unit up to 1,000 m away• Single and multi-path configuration, opt. Probe version• Zero point test in the field according to factory standard• Control cycle for automatic self-diagnosis / signal optimization

Your benefits• Reliable process control due to exact measurement near the zero point• High measurement availability even in the case of emergency shutdowns with gas velocities of

up to 120 m/s• A solution for the measurement of flare gas and steam injection• Cost savings due to detached installation of the control unit possible in the safe area• System solution for the control of three different measuring points with a common control unit• Cost savings due to one-sided installation when using FLOWSIC100 EX-PR probe version• Optimal device performance due to continual function monitoring and extended diagnostic

functions in the field

2 FLOW MEASUREMENT TECHNOLOGY | SICK Product data sheet | 2021-10-15 09:12:30

Subject to change without notice

https://www.sick.com/FLOWSIC100_Flare


C US

®

2021-10-15 09:12:30 | Product data sheet


FLOW MEASUREMENT TECHNOLOGY | SICK 3

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Fields of application• Emissions control for accounting of CO2 emissions• Detection of flare gas leaks• Measurement of steam flow• Monitoring of steam injection when burning flare gas• Monitoring of gas losses• Exact mass balance and process optimization

Detailed technical data

FLOWSIC100 Flare system

Measured values Mass flow rate, volumetric flow s. c. (standard condition), volumetric flow a. c. (actual condi-tion), molecular weight, gas volume and mass, gas velocity, gas temperature, sound velocity

Number of measuring paths 1, 2

Measurement principle Ultrasonic transit time difference measurement, ASC-Technology (active sound correlation)

Measuring medium Typical flare gas

Measuring ranges 0,03 m/s ... 120 m/s 1

Measuring span Up to 4000:1 1

Repeatability (acc. to ISO 5725-1; JCGM 200:2012): < 0.5 % of the measured value in the range ≥ 1 m/s

Resolution (acc. to JCGM 200:2012): + 0.001 m/s

Uncertainty of measurement 1,2,3

Volumetric flow, a. c. : 1 % ... 5 %Related to the measured value (in the range ≥ 0.3 m/s to measuring range end value)0,5 % ... 1,5 % with spool piece and flow calibrationRelated to the measured value (in the range ≥ 1 m/s to calibration range end value) 4

Mass flow rate a.c. : 2 % ... 5.5 %Related to the measured value (in the range ≥ 0.3 m/s to measuring range end value)1,5 % ... 2 % with spool piece and flow calibrationRelated to the measured value (in the range ≥ 1 m/s to calibration range end value) 4

ASC technology measurement uncertain-ty 1,5

Volumetric flow, a. c. : 1 % ... 8 %

Gas temperature

Standard: –70 °C ... +180 °C

High-temperature Zone 1: –70 °C ... +280 °C

High-temperature Zone 2: –70 °C ... +260 °C

Low temperature: –196 °C ... +100 °CNot for FLOWSIC100 EX/EX-RE Zone 1 and Class I, Division 1

Operating pressure –0.5 bar (g) ... 16 bar (g)FLOWSIC100 EX-S 90°: –0.5 bar (g) ... 19 bar (g)

Nominal pipe size

1-path measurement: 4 ″ ... 72 ″

2-path measurement: 12 ″ ... 72 ″Other nominal sizes on request

Ambient temperature

Sensors, ignition group IIC T4: –40 °C ... +70 °C

Sensors, ignition group IIC T4: –50 °C ... +70 °COptional




Sensors, ignition group IIC T6: –40 °C ... +55 °C

Sensors, ignition group IIC T6: –50 °C ... +55 °COptional

Storage temperature –40 °C ... +70 °C–50 °C ... +70 °COptional

Ambient humidity ≤ 95 %Relative humidity

Electrical safety CE

Footnote 1 Depending on application conditions, such as gas composition, process temperature, devicetype, pipe diameter, etc. To be evaluated by SICK.2 For ultrasonic transit time difference measurement with fully developed flow profile3 The exemplary uncertainty statement acc. to GUM (Guide to the Expression of Uncertainty inMeasurement): ISO/IEC Guide 98-3:2008-09 assumes a gas temperature of 20 °C, ambientpressure, a typical molecular weight greater than 27 g/mol and a pipe diameter greater than8".4 Depending on the capabilities of the selected flow lab.5 Additional measurement uncertainty. In the range of 100 % - 130 % of the last gas velocitymeasured with ultrasonic transit time difference measurement.

FLOWSIC100 EX-SEx-approvals

IECEx Ex d [ia] IIC T4 Ga/GbOptional: temperature class T6; ex zone 0 for ultrasonic transducers

ATEX II 1/2 G Ex d [ia Ga] IIC T4 Ga/GbII 1/2 G Ex d e [ia Ga] IIC T4 Ga/GbOptional: temperature class T6; ex zone 0 for ultrasonic transducersII 3 G Ex nA IIC T4 Gc

NEC/CEC (US/CA) Cl I, Div1 Group B, C, D T4Ex/AEx d [ia] IIB + H2 T4Optional: temperature class T6Cl I, Div2 Group A, B, C, D T4Ex/AEx nA [ia] IIC T4Optional: temperature class T6

INMETRO Ex d [ia] IIC T4 Ga/GbOptional: temperature class T6; ex zone 0 for ultrasonic transducers

Enclosure rating

ATEX zone 1 with terminal box IP65

ATEX zone 1 without terminal box IP65 / IP67


NEC/CEC (US/CA) Housing type 4, IP65

INMETRO IP65 / IP67

Dimensions (W x H x D) For details see dimensional drawings

Weight ≤ 11 kg

FLOWSIC100 EX-S 90°Ex-approvals



NEC/CEC (US/CA) Cl I, Div1 Group B, C, D T4; Ex/AEx x d [ia] IIB + H2 T4




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Optional: temperature class T6Cl I, Div2 Group A, B, C, D T4; Ex/AEx x nA [ia] IIC T4Optional: temperature class T6


Enclosure rating





INMETRO IP65 / IP67


Weight ≤ 12 kg

FLOWSIC100 EX/EX-REEx-approvals

IECEx Ex d IIC T4Optional: temperature class T6

ATEX II 2G Ex d IIC T4II 2G Ex de IIC T4Optional: temperature class T6II 3 G Ex nA IIC T4 Gc

NEC/CEC (US/CA) Cl I, Div1 Group B, C, D T4Ex/AEx d IIB + H2 T4Optional: temperature class T6Cl I, Div2 Group A, B, C, D T4Ex/AEx nA IIC T4Optional: temperature class T6

INMETRO Ex d IIC T4Optional: temperature class T6

Enclosure rating



Version for Ex-zone 2 IP65

NEC/CEC (US/CA) Housing type 6, IP65/67, single seal

INMETRO IP65 / IP67


Weight ≤ 14 kg

FLOWSIC100 EX-PREx-approvals



NEC/CEC (US/CA) Cl I, Div1 Group B, C, D T4Ex/AEx d [ia] IIB + H2 T4Optional: temperature class T6Cl I, Div2 Group A, B, C, D T4Ex/AEx nA [ia] IIC T4Optional: temperature class T6





Enclosure rating





INMETRO IP65 / IP67


Weight ≤ 32 kg

MCUP control unit

Description Unit for controlling the sender/receiver units and offsetting, evaluating, and outputting mea-sured value data

Ambient temperature

MCUP control unit (non-Ex): –40 °C ... +60 °C

MCUP control unit (Cl I, Div2, Zone 2, 115/230V AC):

–25 °C ... +60 °C

MCUP control unit (Cl I, Div2, Zone 2, 24 V DC): –40 °C ... +60 °C

MCUP control unit (Cl I, Div1, Group A, B, C, D): –25 °C ... +50 °C

MCUP control unit (Cl I, Div1, Group C, D): –50 °C ... +50 °C

MCUP control unit (Ex zone 1): –40 °C ... +55 °CFor ATEX/IECEx devices

MCUP control unit (Ex zone 1): –55 °C ... +55 °CFor ATEX/IECEx devices, 24 V DC on request

Ex-approvals

IECEx Ex de IIC T6

ATEX II 2G Ex de IIC T6II 3 G Ex nA II T4

NEC/CEC (US/CA) CSA Cl 1, Div2; Cl1, Zone 2 Group A, B, C, D T4Ex/AEx nA IIC T4

Enclosure rating


Version for Ex-zone 2, Div2, Div1 Enclosure type 4 or 4X/IP66

Version for non-Ex areas IP66

19″-type IP20

Analog outputs 1 output:0/2/4 ... 22 mA, + 500 ΩAccording to NAMUR NE43 (Standardization Association for Measurement and Control); up to7 outputs when I/O modules are used (optional)

Analog inputs 2 inputs:0 ... 5 V0 ... 10 VOr2 inputs:0 ... 20 mAWithout galvanic isolation; up to 12 outputs if using I/O modules (option)

Digital outputs 5 relay contacts:+ 48 V DC, 1 APotential-free; for status signals; up to 7 outputs if using I/O modules (option);Pulse/frequency output (option)




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5 relay contacts: / 30 V DC, 1 AMCUP for Zone 2/Div2; potential-free; for status signals; up to 7 outputs if using I/O modules(option);Pulse/frequency output (option)

Digital inputs 2 inputs:For connection of potential-free contacts

USB ✔

Function Connection to SOPAS ET software

SerialSerial

✔, ✔

Type of fieldbus integration RS-232RS-485

Function Connection to SOPAS ET softwareInternal system bus

Ethernet ✔

Type of fieldbus integration Via optional interface module

Function Connection to SOPAS ET software

ModbusModbusModbus

✔, ✔, ✔

Type of fieldbus integration ASCII RS-485 (via optional interface module; standard for 90° upgrade kit)RTU RS-485 (via optional interface module; standard for 90° upgrade kit)TCP (via optional interface module; standard for 90° upgrade kit)

HART ✔


PROFIBUS DP ✔


Foundation Fieldbus ✔


Indication LC displayStatus LEDs: "Power", "Maintenance request" and "Fault"

Operation Via LC-display or software SOPAS ET


Weight Zone 1, housing size 4: ± 14 kgZone 1, housing size 6: ± 18 kgZone 1, stainless steel housing: ± 70 kgZone 2 and versions without Ex-protection: ± 5 kg19″-rack enclosure: ± 6 kgCSA Cl I, Div 1, housing size 4: ± 12 kgCSA Cl I, Div 1, housing size 6: ± 16 kg

Electrical connection

Voltage Version for non-Ex areas: 90 ... 250 V ACVersion for Ex-zone 1: 90 ... 250 V ACVersion for Ex-zone 2, Div2, Div1: 115 V AC / 230 V ACVersion for Ex-zone Cl1, Div1: 100 ... 240 V

Versions with 24 V DC available as an option

Frequency 50 Hz / 60 Hz

Power consumption ≤ 20 W

Options Interface module(s)I/O module(s)




Dimensional drawings (Dimensions in mm (inch))

FLOWSIC100 EX-S, sender/receiver unit, not retractable

A A

1 2

271 (10.67) 150 (5.91)

115.5

(4.55)

155.5

(6.12)

12

0

15

0 (

5.9

1)

120.7

(4.75)

A

171.5 (6.75) 150 (5.91)

① Sender/receiver unit (analog) for ATEX Ex zone 1 and Ex zone 2, and CSA Cl I, Div 1/Div 2② Sender/receiver unit (digital) for ATEX Ex zone 2

FLOWSIC100 EX-S, sender/receiver unit, retractable

A A

1 2

287.5 (11.32) 332 (13.07)

115.5

(4.55)

172

(6.77)

12

0

15

0 (

5.9

1)

120.7

(4.75)

A

188 (7.40) 332 (13.07)

① Sender/receiver unit (analog) for ATEX Ex zone 1 and Ex zone 2, and CSA Cl I, Div 1/Div 2② Sender/receiver unit (digital) for ATEX Ex zone 2




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FLOWSIC100 EX-S 90°, sender/receiver unit

800/922/1,044 (31.50/36.30/41.10)

245 (9.65) 232 (9.13) 475/597/719 (18.70/23.50/28.31)1

63

(6

.42

)Ø 152.4

(6.00)

Ø 190 (7.48)

1,048/1,170/1,292 (41.26/45.06/50.87)

Ø 152.4

(6.00)

Ø 190 (7.48)

800/922/1,044 (31.50/36.30/41.10)

115.5

(4.55)

232 (9.13) 475/597/719 (18.70/23.50/28.31)

Ø 5

6 (

2.2

0)

869/991/1,113 (34.21/39.02/43.82)

FLOWSIC100 EX, sender/receiver unit, not retractable

A A

267.5 (10.53) 198 (7.80)

115.5

(4.55)

155.5

(6.12)

12

0 (

4.7

2)

15

2.4

(6.0

0)

120.7

(4.75)

Sender/receiver unit (digital) with electronic module for ATEX zone 2




FLOWSIC100 EX-RE, sender/receiver unit, retractable

A A

267.5 (10.53) 511.5 (20.14)

115.5

(4.55)

152

(5.98)

131.5

(5.18)

380 (14.96)

12

0 (

4.7

2)

15

2.4

(6.0

0)

120.7

(4.75)

Sender/receiver unit (digital) with electronic module for ATEX zone 2FLOWSIC100 EX-PR, sender/receiver unit, not retractable

Ø 152.4

(6.00)

Ø 1

90

(7

.48

)

273.5 (10.77) 517/647 (20.35/25.47)

115.5

(4.55)

158 (6.22) 220/350

(8.66/13.78)

297 (11.69)

12

0 (

4.7

2) A A

Sender/receiver unit (digital) with electronics unit for ATEX Zone 2: Nominal length 220 mm for pipe diameter up to 48″; nominallength 350 mm for pipe diameter > 48″ up to 72″FLOWSIC100 EX-PR, sender/receiver unit, retractable

273.5 (10.77) 1,039/1,169 (40.91/46.02)

115.5

(4.55)

158 (6.22) 342 (13.46) 400/530 (15.75/20.87) 297 (11.69)

12

0 (

4.7

2)

Ø 152.4

(6.00)

Ø 1

90

(7

.48

)A A

Sender/receiver unit (digital) with electronics unit for ATEX Zone 2: Nominal length 400 mm for pipe diameter up to 48″; nominallength 530 mm for pipe diameter > 48″ up to 72″Electronics units of sender/receiver units (digital)

1 2 3115.5

(4.55)

12

0

16

3 (

6.4

2)

16

3 (

6.4

2)

159.5

(6.28)

93

(3.66)

① Electronics unit of sender/receiver unit (digital) for ATEX zone 2② Electronics unit of sender/receiver unit (digital) for ATEX zone 1③ Electronics unit of sender/receiver unit (digital) for ATEX/IECEx zone 1 and CSA Cl I, Div 1/Div 2




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MCUP control unit; wall-mounting enclosure, compact version (for non-hazardous areas only)

Meas

160 (6.30) 120 (4.72)

210 (8.27)

34

0 (

13

.39

)

32

0 (

12

.60

)

30

0 (

11

.81

)

MCUP control unit; wall-mounting enclosure, medium version

356 (14.02)

330 (12.99)

300 (11.81)

30

0 (

11

.81

)

24

2 (

9.5

3)

33

0 (

12

.99

)

221 (8.70)

Ø 10

(0.39)

32

0 (

12

.60

)

① Wall-mounting enclosure for ATEX Ex-zone 2 and non-hazardous areas② Wall-mounting enclosure for CSA Cl I, Div2




MCUP control unit; wall-mounting enclosure Ex d/Ex e, size 4, aluminum, ATEX zone 1

44

7 (

17

.60

)

21

0 (

8.2

7)

Ø 290 (11.42)

210 (8.27)

150 (5.91)

227 (8.94)

360 (14.17)

MCUP control unit; wall-mounting enclosure Ex d/Ex e, stainless steel, ATEX Zone 1

470 (18.50)

426 (16.77)

360 (14.17)

36

0 (

14

.17

)1

76

.5 (

6.9

5)

Ø 18

(0.71)

27

5 (

10

.83

)

55

0.5

(2

1.6

7)

12

(0.47)

265 (10.43)

150 (5.91)

Mounting nozzle for FLOWSIC100 EX

A

15

2.4

(6.0

0)

120.7

(4.75)

181 (7.13)

AR




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Mounting nozzle for FLOWSIC100 EX-PR

R

Ø 152.4

(6.00)

Ø 1

90

(7

.48

) A

182 (7.17)

A

Mounting nozzle for FLOWSIC100 EX-S1

52

.4

(6.0

0)

120.7

(4.75)

A

133.5

(5.26)

A

R

Ball valve, 2″ version, for high temperatures

Ø 1

20

.7

(4.7

5)

Ø 50

(1.97)

Ø 1

52

.4

(6.0

0)

178 (7.01)

24

6 (

9.6

9)

For FLOWSIC100 EX-S, EX and EX-REBall valve, 2″ version, for standard temperatures

Ø 1

20

.7

(4.7

5)

Ø 50

(1.97)

Ø 1

52

.4

(6.0

0)

178 (7.01)

22

7 (

8.9

4)

For FLOWSIC100 EX-S, EX and EX-RE




Ball valve, 2″ version, for low temperatures

15

2.4

(6.0

0)

178 (7.01) Ø 50

(1.97)

12

0.7

(4-.

75

)

180 (7.09)

32

8 (

12

.91

)

For FLOWSIC100 EX-S, EX and EX-REBall valve, 3″ version, for high temperatures

Ø 1

52

.4

(6.0

0)

Ø 76

(3.00)

Ø 1

90

.5(7

.50

)

203 (8.00)

31

2 (

12

.28

)

For FLOWSIC100 EX-PRBall valve, 3″ version, for standard temperatures

Ø 1

52

.4

(6.0

0)

Ø 76

(3.00)

Ø 1

90

.5

(7.5

0)

203 (8.00)

28

3 (

11

.14

)

For FLOWSIC100 EX-PR




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Ball valve, 3″ version, for low temperatures

450 (17.72)

46

9.5

(1

8.4

8)

18

1.5

(7

.15

)2

09

(8

.23

)

203 (7.99) Ø 80

(3.15)

Ø 1

90

(7

.48

)

For FLOWSIC100 EX-PRMCUP control unit; 19″-rack enclosure (for non-hazardous areas only)

13

2.5

(5.2

2)

57

(2.2

4)

466 (18.35)

483 (19.02)

260 (10.24)



Onlin

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ta s

heet

SICK AG | Waldkirch | Germany | www.sick.com

SICK At A GlAnCeSICK is one of the leading manufacturers of intelligent sensors and sensor solutions for industrial applica-tions. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment.

We have extensive experience in a wide range of industries and understand their processes and require-ments. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia and North America, system solutions are tested and optimized in accordance with customer specifications. All this makes us a reliable supplier and development partner.

Comprehensive services complete our offering: SICK lifetime Services provide support throughout the ma-chine life cycle and ensure safety and productivity.

For us, that is “Sensor Intelligence.”

WOrldWIde preSenCe:Contacts and other locations – www.sick.com

flowsic100 flare, product data sheet

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