flow fiber ppt 2007

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March, 2010

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Propriatary technology for manufacture of solid or hollow optical fiber from a soft glass melt in arbitrary lengths appropriate for telcom or laser fabrication applications. Contact Flow Pharma, Inc. 650 462 1440

TRANSCRIPT

Page 1: Flow  Fiber Ppt 2007

March, 2010

Page 2: Flow  Fiber Ppt 2007

Management Team

• Reid Rubsamen, President and CEO– A.B. Computer Science, Berkeley – M.S. Computer Science, Stanford – M.D. Stanford– Laboratory for Computer Science, MIT

• Doctoral candidate 1989 - 1991– Founded Aradigm (IPO 1996)– Founded Flow Pharma 2002– Named inventor on 65 issued U.S. Patents

Page 3: Flow  Fiber Ppt 2007

Flow Focusing Technology

• Liquid guided by “lens” of gas

producing precision micro-jet

• Jet does not touch sides of the hole

• Immaculate Extrusion

Page 4: Flow  Fiber Ppt 2007

Flow Focusing Technology

• Invisible “lens” of gas can be qualitatively

demonstrated experimentally

Page 5: Flow  Fiber Ppt 2007

Flow Focusing Technology

• Concentric needle configuration

• Allows production of clad fiber or encapsulated microspheres– Cure early for fiber– Cure late for spheres

Page 6: Flow  Fiber Ppt 2007

Flow Focusing Technology• Steady state jet

characteristics described by a formula

• Dependencies are on liquid density, gas pressure drop and liquid flow rate

• Patented Physics

Page 7: Flow  Fiber Ppt 2007

Molten Material ExtrusionFiber Production

• Traditional optical fiber fabrication process

• Pre-form is mounted in a tower and heated

• Fiber is drawn down

Page 8: Flow  Fiber Ppt 2007

Molten Material ExtrusionFiber Production

• No pre-form required• Core and cladding can

be co-extruded• No heat or strain introduced by

viscous fiber draw-down• Wide range of possible materials

Page 9: Flow  Fiber Ppt 2007

Fiber Optic Light Transmission• Traditional approach is via total internal reflectance

(TIR)• Process is lossy and not phase preserving• Photonic bandgap (PBG) transmission allows

potentially lossless, phase preserving light transmission

• PBG fiber can be used to transmit very high energy laser light

• Short lengths of PBG fiber have been produced but no process exists for kilometer length production

Page 10: Flow  Fiber Ppt 2007

• PBG fiber is very high performance with ultra low loss

• PBG fiber has specialty fiber roles e.g. can serve as a notch filter

• Blaze founder Russell described simple structures for PBG transmission

Page 11: Flow  Fiber Ppt 2007

Potential Benefits of PBG Fiber

• Long Haul Fiber– << 0.1db loss/kilometer– Phase preserving– Broad band

• Specialty Fiber– Transmission of high power laser light– Passive notch filter

Page 12: Flow  Fiber Ppt 2007

Potential Demand

Time

In-place internet optical backbone capacity

Internet optical backbone capacity requirement

Emergence of video-on-demand

Bandwidth

Ban

dwid

th

Time

Page 13: Flow  Fiber Ppt 2007

Fiber Optic Applications

FF may be the only viable

process for mass production of low loss PBG fiber

Page 14: Flow  Fiber Ppt 2007

Parallel Co-Extrusion

Page 15: Flow  Fiber Ppt 2007

Simple PBG Structures Viable

rp/rc = 0.8

TE Transmittance

0.00

0.20

0.40

0.60

0.80

1.00

0.00 0.50 1.00 1.50 2.00 2.50

Normalized Frequency

Tran

smitt

ance

TE Transmittance

0.00

0.20

0.40

0.60

0.80

1.00

0.00 0.50 1.00 1.50 2.00 2.50

Normalized Frequency

Tra

nsm

ittan

ce

Page 16: Flow  Fiber Ppt 2007

Flow Focusing Draw Tower

Page 17: Flow  Fiber Ppt 2007

Flow Focusing Draw Tower

Page 18: Flow  Fiber Ppt 2007

Flow Focusing Optical Team

Page 19: Flow  Fiber Ppt 2007

Draw Tower Parameters

Page 20: Flow  Fiber Ppt 2007

RF Heated Crucible

Page 21: Flow  Fiber Ppt 2007

Tower and RF Generator

Page 22: Flow  Fiber Ppt 2007

Crucible and FF Nozzle

Page 23: Flow  Fiber Ppt 2007

FF Nozzle in Open Position

Page 24: Flow  Fiber Ppt 2007

FF Nozzle Under Crucible

Page 25: Flow  Fiber Ppt 2007

FF Nozzle In Open Position

Page 26: Flow  Fiber Ppt 2007

FF Nozzle Assembly

Page 27: Flow  Fiber Ppt 2007

FF Nozzle Alignment

Page 28: Flow  Fiber Ppt 2007

Molten Glass In Crucible

Page 29: Flow  Fiber Ppt 2007

Molten Glass Entering Open Nozzle

Page 30: Flow  Fiber Ppt 2007

Hollow Core Fiber Cross SectionRandomly selected hollow fiber cross section. There are still instabilities evidentin this early draw. The ten micron diameter corehas good circularity and concentricity, but the fiber body is 10% elliptical. Several hundred metersof comparable fiber wereproduced in this experiment.

Page 31: Flow  Fiber Ppt 2007

Goal

Make kilometer lengths of precision, multicore PBG fiber and test performance

Page 32: Flow  Fiber Ppt 2007

Path To The GoalTask Month

21

4 6 8 10

6 7 8 9 10 11 12ApparatusImprovementsSeals and pressure

controlVibrationisolationRFinduction powersupplyMelt TemperaturepyrometerCladdingsystemInjectors

GlassSelectionTheroeticalModelingFluid modeling for injector

designFlow nozzleoptimizationPBG fiberstructure

FiberCharacterizatrionReal time dimensional

controlOpticaltransmissionMechanical andenvironmental

FeedbackControl

Program Management

MajorMilestonesImproved draw tower

completeGlass selected andformulatedFirst feedback controlled drawscompleteFirst 7 hole fiber drawn &characterizedFinal reportcomplete

Page 33: Flow  Fiber Ppt 2007

Flow Focusing Patent Position