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PIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

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Page 1: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

PIPELINE ENGINEERING

“Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry”

1

4 5

2 3

FLOW ASSURANCE MANAGEMENT

Page 2: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Project Management and EngineeringConsultancy Services for Pipelines:

> Design, Development and Production of Special Cleaning Pigs

> Pig Prototyping and Testing

> Product Deployment and Retrieval

> Pipeline Cleaning, Management and Consultancy

> Caliper Surveys

> Hydrotesting Services

> Flange and Joint Testing

> Pipeline Surveys

> Pipeline Isolation

> Pipeline Pigging Campaigns Validation

> Training Services

FLOW ASSURANCE MANAGEMENT

Cover Photographs:

1. Production Flowlines Cleaning, Client: Statoil

2. Engineering Study & Production Cleaning,

Client: Genesis Oil & Gas

3. Test Loop, Client: Technip

4. Test Loop, Client: BP plc

5. Design Engineering & Project Management,

Client: Statoil

Page 3: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Projec t Management and Eng ineer ingConsul tancy Serv ices

Solutions for Pipeline Pigging and Flow Assurance

PE Solutions, a division of Pipeline Engineering,provides a range of project management andengineering consultancy services for pipelinepigging and flow assurance.

Pipeline Engineering’s pipeline pigging and flowassurance expertise, combined with PE Solutions’project management and engineering consultancyservices, enables us to offer specialist pigging andflow assurance services to oil, gas and processindustries around the world.

PE Solutions develops unique solutions for specificpipeline pigging and flow assurance requirementsusing specially developed and built cleaning pigs andexpertise in production cleaning.

PE Solutions manages a wide range of pipelinecleaning projects at all stages of a pipeline’soperational life.

PE Solutions

Refinery Pipework

Pig Retrieval and Inspection

Special Cleaning Pig

Page 4: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Spec ia l ly bu i l t p igs to meet the exact requirements o f ind iv idual p ipe l ines

Pipeline Engineering is recognised worldwidefor its range of pipeline pigs which includesfoam pigs, mandrel pigs, solid polyurethanepigs and spheres. Engineering expertise inPE Solutions enables us to design and buildSpecial Pigs to meet the exact requirementsof individual pipelines. This is achievedthrough detailed analysis of the issues,bespoke design and prototyping and finalproduction of pigs to provide the solution.

Computer Aided Design

‘State of the art’ CAD design capability allows PE Solutions to develop special pig designs.

Prototyping & Trialling

Prototype pigs are tested in our purpose builttest loops to allow further refinement toenhance performance.

Special Pigs Assembly / Manufacturing

Based on proving trials, designs are transferred to ourcomputer aided manufacturing system for manufacture andassembly. Quality components are utilised throughout,including our own Omnithane® polyurethanes, specificallydeveloped for the pipeline pigging industry.

Special Pig designs include:

> Bi-directional and uni-directional pigs> Special requirement cleaning pigs> De-waxing pigs> Jetting pigs for the removal of large amounts

of material with minimum redeposition> Gauge pigs> High friction pigs> Special design foam pigs> Dual module articulated pigs> Multi-diameter pigs> Solo sealing pigs for low pressure isolation> Welding pigs for pipeline construction> Caliper pigs for the mapping of pipeline features> Low flow pigs

Deployment & Retrieval Services

At PE Solutions we have a specialist team who will manage orcarry out pig deployment or retrieval services worldwide.

Special Pigs

Special Pig Design, Testing and Production

Page 5: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Exper t i se in p ipe l ine c leaning methodsto enhance product f low

Debris and deposits in a pipeline will increase turbulence inproduct flow, increase friction and decrease capacity. Expertisein Special Cleaning Pigs enables PE Solutions to meet therequirements of different pipeline environments.

Project Management

The PE Solutions Project Management team plans and implementsprogrammes to maximise pipeline flow. This team undertakesprojects such as:

> Surveying pipeline conditions such as ovality, ingressions, features, welds and corrosion

> Designing and deploying pig trains for a change in pipeline fluid, eg. oil to gas

> Engineering of cleaning pigs required to traverse complex pipeline features such as short radius bends, Y’s/T’s, valves and multi-diameter pipelines

> Leak testing of critical connections both subsea and topside

> Progressive cleaning of pipelines including heavily waxed and scaled lines

> Hydrotesting of pipelines

> Drying of pipelines

> In line inspection

Production Cleaning

Project Analysis and Consultation

Special Pig Retrieval

Completed Special Pig Cleaning Run

Page 6: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Engineer ing knowledge to supportp ipe l ine in fras tructure

PE Solutions provides advice and support regarding engineeringapparatus and accessories for pipelines, fabrication capability,deployment of mechanical engineering systems and designimprovements for existing equipment. Consultancy and supportservices also include:

Progressive Cleaning / Flow Assurance Programmes

Practical experience and combined knowledge enables us to offeradvice on a range of flow assurance issues. Where hydrates, wax,scale, asphalteness and other solid deposits have become an issue, PE Solutions can investigate, remediate and keep productionsystems operating.

Validation of Pigging Campaigns

A team of engineers to improve and endorse pigging campaigns.

Caliper Surveys

Extensive experience of running caliper surveys to provideinformation about pipeline defects and condition.

Training Solutions

Training is geared towards enhancing understanding of piggingtechnology and working closely with clients regarding specificpigging and flow assurance applications. Training schedules areprepared for specific client requirements. Field based and officebased training is available for technical and commercial personnel.

Engineering Consultancy

Consultancy Support Services

Caliper Surveying Services

Pressure Vessel Fabrication

Page 7: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT
Page 8: FLOW ASSURANCE MANAGEMENT - CIRCOR · PDF filePIPELINE ENGINEERING “Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry” 1 4 5 2 3 FLOW ASSURANCE MANAGEMENT

Pipeline EngineeringGatherley Road Catterick BridgeRichmond, North YorkshireDL10 7JQ United Kingdom

> Abu Dhabi> Algeria> Brazil> Brunei> China> Egypt> France> Germany> Greece> India> Iran> Iraq> Italy> Japan> Korea> Kuwait> Libya> Malaysia> Mexico

> Netherlands> Nigeria> Norway> Oman> Pakistan> Qatar> Russia> Saudi Arabia> Singapore> South Africa> Syria> Thailand> Turkey> Trinidad> United Arab Emirates> United Kingdom> United States of America> Venezuela> Vietnam

Tel: +44 (0) 1748 813 000

Fax: +44 (0) 1748 813 501

e: [email protected]: www.pipelineengineering.com

© Copyright Reserved Pipeline Engineering & Supply Co. Ltd 2007PE/SOL/02

“Engineered Solutions for the Pipeline Pigging and Flow Assurance Industry”