flanged with opposite side support installation instructions quick installation guide...
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Flanged with Opposite Side Support Installation Instructions
Flanged with Opposite Side Support Installation InstructionsQuick Installation Guide
00825-0200-4809 rev. DB – 485
00825-0100-4585 rev. AA – 585
Mark the Locations for Drilling the Mounting HolesMark the Locations for Drilling the Mounting Holes Mark the location for the first hole Use a pipe tape to find and mark the location of
the opposite side hole
Drill the Holes into the Pipe Using a Drill Bit or Hole SawDrill the Holes into the Pipe Using a Drill Bit or Hole Saw
Tag with correct drill hole size attached to the Annubar
The mounting holes must be 180° degrees apart to ensure
Hole Sizes for Each Annubar TypeHole Sizes for Each Annubar Type
485
585
Clean the Area with a Grinder to Prepare for the Surface for Welding Clean the Area with a Grinder to Prepare for the Surface for Welding
Mounting Should be Welded So the Bolt Holes Straddle Pipe Center LineMounting Should be Welded So the Bolt Holes Straddle Pipe Center Line The mounting
hardware should be gapped 1/16th inch for welding– Use weld rod to do this
It should also be centered over the drilled hole
Tack Weld the Mounting Hardware with 4 Equal Length TacksTack Weld the Mounting Hardware with 4 Equal Length Tacks Tack weld anywhere on
the mounting hardware Then again directly across
from the first tack weld Then on the other 2 sides
2
1
3
Check to See that the Mounting Hardware is Level and SquareCheck to See that the Mounting Hardware is Level and Square If it’s not, use a
rubber mallet to lightly adjust the hardware and recheck
Verify that the ODF Dimension Matches What is Listed in the QIG
Verify that the ODF Dimension Matches What is Listed in the QIG
The ODF is the dimension from outside pipe diameter to face of flange
485 585
Verify that the ODF Dimension Matches What is Listed in the QIG Verify that the ODF Dimension Matches What is Listed in the QIG The ODF is the dimension from outside pipe diameter to face of flange
Complete a Continuous Weld Around the Perimeter of the UnitComplete a Continuous Weld Around the Perimeter of the Unit
Insert the Annubar Sensor to Align the Opposite Side Support (OSS)Insert the Annubar Sensor to Align the Opposite Side Support (OSS)
Round tip of the Annubar
Sockolet or threadolet
Welded or threaded OSS Plug
The tip of the Annubar should engage the OSS Support Plug a minimum of ½ inch
Gap the Threadolet or Sockolet 1/16” and tack weld it into placeGap the Threadolet or Sockolet 1/16” and tack weld it into place With the Annubar
inside
Remove the Annubar and Complete a Continuous Weld Around the Sockolet or ThreadoletRemove the Annubar and Complete a Continuous Weld Around the Sockolet or Threadolet
Weld or Thread the Opposite Side Support PlugWeld or Thread the Opposite Side Support Plug
Insert the OSS Plug into the Sockolet, then gap it 1/16” (provides socket weld gap) and tack weld it in place. Then complete a continuous weld around the OSS Plug.
Welded OSSThreaded OSS
The Annubar Sensor should not be installed for this step (This would cause irreparable damage to the Annubar)
First wrap the threads with the appropriate tape sealant. Then thread the OSS Plug into the threadolet.
Insert the AnnubarInsert the Annubar With the appropriate gasket Verify the flow arrow on the side of the Annubar
is pointing in the right direction
Tighten the Bolts in a Cross Pattern to Appropriate Torque SpecificationTighten the Bolts in a Cross Pattern to Appropriate Torque Specification