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First choice for oil & gas Excellent Oil & Gas Solutions Excellence in the API pumps market

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Page 1: First choice for oil & gashamsanco.com/wp-content/uploads/2017/05/WEIR-Gabbioneta... · 2017. 5. 25. · Our service department guarantees an in time technical ... Nigeria PETROBEL

First choice for oil & gas

ExcellentOil & GasSolutions

Excellence in the API pumps market

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3. HISTORY

5. PLANNING AND DESIGN

7. WORKSHOP

9. AUTOMATED TEST STANDS / QUALITY SYSTEM

10. OUR PRODUCTION

13. SPARE PARTS, SERVICE AND TRAINING

14. WEIRGABBIONETA MISSION

15. OUR CUSTOMER

WEIRGABBIONETA

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Pompe Gabbioneta, established in 1897, is a leading Italian company that has been

manufacturing process pumps for the last thirty years.

Our origins lie in a small workshop on the outskirts of Milan, on the very same site

where now stands a modern factory that employs approximately 250 people with

an office building and a workshop extending over 19,000 square meters.

Over the years our pumps have evolved from water wells to heavy duty (API 610)

process applications and from single machines to complex packaged equipment,

in line with the requirements of the Oil & Gas Refinery, petrochemical and power

generation industries.

Part of the Weir Group since 2006, becoming its API pumps center of excellence,

the Company had been renamed WeirGabbioneta and incorporated in the Weir

Oil & Gas Division

Today, we manufacture about 1200 pumps per year, single and multistage, 100 of

which vertically suspended.

As a medium size company, WeirGabbioneta takes advantages of a fully dedicated

team of people designing, manufacturing and servicing a complete range of heavy-

duty pumps that are distributed around the world.

Our teams of design and manufacturing engineers keep abreast with the latest

technological developments, so that our pumps assures outstanding performances,

quality and price.

WEIRGABBIONETA

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PLANNING AND DESIGN

Product development has always played a major role at

WeirGabbioneta. All machinery and parts are de-signed

and built in house, to ensure that clients receive reliable,

high quality products. Moreover WeirGabbioneta keeps

offerings up to date with the latest leading edge technolo-

gical solutions. It was in this context that the highly sophi-

sticated machines were designed, such as opposite

impeller multistage barrel, pump recovery turbines, high

pressure circulation and FCCU bottom slurry pumps.

In planning new products, the company is able to draw

upon past experience, thanks to data-base and testing

results integrating the information of machines previou-

sly manufactured. In addition, studies on fluid mechanics,

rotor-dynamics, vibration as well as structural and ther-

mal analysis allow to optimise the machinery characteri-

stics right from the planning phase in accordance with

API 610 standards and related specifications.

3-D structural and dynamicanalysis results.

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WORKSHOP

Modern CNC tool-machining along with accurate manualfinishing assure high quality level products.

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The workshop, covering a surface of over 14,000 square

meters, employs highly specialized craftsmen, technicians

and engineers; they work with the same passionate enthu-

siasm as the WeirGabbioneta workers who, at the last cen-

tury’s opening years, built the first water lifting machinery

for purposes of irrigation.

During the twentieth century the Company experienced its

evolution from manufacturing water pumps to chemical

ones and most recently process pumps. All this involved

numerous transformations and modernization in order to

keep the production facilities in line with the ever changing

technological demands of the market.

In 2003 a new facility, located in Cinisello Balsamo (2 km

from the Sesto San Giovanni Headquarter),has been added.

The facility consists of over 5000 sqm and includes the

assembling department, storage and technical offices.

The distinguishing characteristics of today’s Weir

Gabbioneta production plant is its capacity to quickly adapt

methods and rhythms to the new kind of pumps and new

materials demanded by custom-building, so as to carry out

all machine tooling and mechanical manufacturing proces-

ses in-house,as a way of guaranteeing unfailing high quality.

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AUTOMATED TEST STANDS

An important part of the company’s inve-

stment over the past several years concerns

the automated test room, of which

WeirGabbioneta is justly proud since it put

the firm at the leading edge in the sector.

On WeirGabbioneta automated test stand,

designed in accordance to ASME PTC 8.2

1990 Standards, performance tests of centrifu-

gal pumps can be carried out at a high degree

of measuring accuracy, whilst minimizing the

data acquisition time.

This innovative facility includes four separate

hydraulic loops, with a total of 16 measuring

stations allowing four different tests to be per-

formed simultaneously.

A vacuum pump, installed on the main settling

chamber, is used to control the degree of

vacuum during the NPSH tests, while a battery

of heat exchangers permits water to maintain

a constant temperature below 45 °C.

Capabilities■ Maximum available power: 4200 kW.■ Maximum voltage up to 13.5 kV, as required

for tests performed with customer motors.■ Maximum measurable pressure up to 250

bar■ Maximum achievable capacity: 4000 m3/h.

For higher capacity, tests can always be car-

ried out on the non-automated test room

(up to 5000 m3/h).■ Continuous and transient vibration analysis.■ Bearing temperature transient.

9

HSE & QUALITY SYSTEM

WeirGabbioneta, in its belief that Quality, intended as the ability to

satisfy Customer expectations, is the principal factor of success, intends

to pursue modern management of company organisation, focusing on

optimum use of resources.

In particular, it considers as company values the following general

priority objectives:■ full satisfaction of the explicit and implicit requirements of its customers;■ continual improvement of processes and services;■ professional growth of all human resources, considered as the essence

of the organisation;■ the relationship of mutual collaboration with suppliers, considered as

partners in the general process of continual improvement;■ improvement of efficiency of organisation, in order to increase progress

and, in general, the benefits to those who achieve it.

In order to achieve these objectives, WeirGabbioneta intends to

maintain the Quality Management System in compliance with standard

UNI EN ISO 9001:2008.

WeirGabbioneta srl, which is aware of the fundamental importance of

protecting the environment and safeguarding employees’ health and

safety, undertakes to guarantee the maximum degree of safety possible

in performing its activities, in compliance with current laws, and to

improve working conditions and productive processes continually, with

particular focus on prevention and environmental impacts.

In particular, WeirGabbioneta srl undertakes to prevent incidents,

accidents, occupational diseases and pollution.

In order to achieve these objectives, WeirGabbioneta srl intends to

maintain an Environmental, Health and Safety Management System in

compliance with the requirements of standard OHSAS 18001(about

health and safety) and UNI EN ISO 14001, (about environment).

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OUR PRODUCTION

WeirGabbioneta is an excellent partner in developing

solutions for the process pump market.

The past forty years have seen the company speciali-

zing in the design and production of high-quality centri-

fugal pumps meeting international standards set forth in

API 610.

Used in various sectors of industry and petrochemical

plants, all our pumps have in common their outstanding

structural strength and wear resistance, their efficiency

and their reliability over time.

Our production varies from horizontal to vertical, single,

two stages and multistage pumps.

HORIZONTAL PUMPS

R/SA/CSingle stage, end suction, overhung

RMAKSingle stage, end suction, sealless

DSASingle stage, double suction, betweenbearings impeller, radial split casing

DH/DDHTwo stages, between bearings back to back impellers, radial split casing

AHPB/UHPMultistage barrel, diffuser type, radialsplit casing

AXDSingle stage, double suction, betweenbearings impeller, axial split casing

AXDDTwo stages, between bearings impeller,axial split casing

AHPMultistage, diffuser type, axial split casing

VERTICAL PUMPS

IL/DSILSingle stage, in-line, single and doublesuction impeller

VI/SA VI/C VI/CGN VISingle stage, vertical sump type

VB/VBNMultistage, diffuser type, with or without barrel

VD/VLDSingle stage and multistage doublesuction, double volute, with or withoutbarrel

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Horizontal pump with single stage double suction impeller in an axially split casing.

Vertical multistage diffusers type pump

Main pump and recovery turbine on a single skid.

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13

SPARE PARTS, SERVICE AND TRAINING

The company has been guaranteeing over the years a

timely delivery of spare parts including those for pumps

installed earlier and still in operation.

Machines overhauling, upgrades and revamping, mana-

ged in team by our spare parts and R&D department,

insure state of the art solutions, high quality and reliabili-

ty, as well as the maximum client satisfaction.

Our service department guarantees an in time technical

response as well as daily support through our Worldwide

service centers.

R&D engineers provide a special training program on API

610 std centrifugal pumps,based on 1 or more days,either

at our workshop or directly at client facilities/offices.

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WEIRGABBIONETA MISSION

The outstanding level of efficiency and the high reliabili-

ty of our product places WeirGabbioneta among the

world leaders in the process pumps market.

Product upgrading through technological innovation pair-

ed with customised solutions and client oriented policy

are our most important challenges for the future.

WeirGabbioneta is committed to providing skilled

resources, outstanding service and state of the art

technology to its expanding portfolio of customers.

Single stage and multistage barrel pumps for refinery services.

14

■ HEAD QUARTERSSESTO SAN GIOVANNICINISELLO BALSAMO, MILAN

●● MANUFACTURING SITE

● MANUFACTURING & SERVICE SITE

● SERVICE SITE

● SALES OFFICE

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ENGINEERINGCONTRACTORSBECHTEL GroupUSA, United KingdomCASALE GROUPSwitzerlandCB & I LUMMUSThe Netherland/Czech Rep.CHIYODA Corp.JapanDSMEKoreaE.I.L.New Dehli/Madras, IndiaENPPIEgyptFLUORUSA, United KingdomFOSTER WHEELER GroupInternationalGS Eng.KoreaHYUNDAI Eng. and Constr.KoreaJGC CorporationJapanKBR USA, United KingdomLINDE AGGermanyMITSUBISHI Heavy Ind.JapanM.W. KELLOGUnited KingdomOIEC Oil Eng. & Constr.IranPDIL Baroda/Noida and Sindribranches, IndiaSAIPEMAll branchesSK Eng.KoreaTECHINTMilano, ItalyTECHNIPInternationalTECNICAS REUNIDASSpainTECNIMONTItalyWORLEY PARSONS Group Int.Ltd.United Kingdom

END USERSEUROPEAGIPAll branches and locationsAPI Raffineria di AnconaItalyBP AMOCOUnited KingdomBAYERNOIL GmbHGermanyENI R&MAll branches and locationERG PETROLI/ISAB ENERGYItalyESSOEurope, Singapore, and ThailandEXXON ChemicalThe Netherland and Singapore GALPPortugalGRUPA LOTOS S.A.PolandINACroatiaJSC MOZYRBelarusMOLHungaryMONTELLItaly, USA, The NetherlandMOTOR OIL HELLASGreciaOAO LUKOILRussiaOJSC TANECORussiaPOLIMERI EUROPAItalyPremrefSwedenREPSOL YPFSpainSARASItalySHELL FRANCEFranceSTATOILDenmarkTAMOILItaly and SwitzerlandTEXACO Ltd.United KingdomTOTAL Int.InternationalTUPRASTurkey

AFRICAALEXANDRIA Petr. Co.EgyptAZZAWIYA Oil Refining Co.LibyaELEME Petrochemicals Co. Ltd.NigeriaELF CONGOCongoMIDOREgyptNIGERIAN AGIP Oil Co. Ltd.NigeriaPETROBELEgyptRAS LANUF Oil and Gas Co.LibyaSAMIRMoroccoSIRTE Oil Co.LibyaSONATRACHAlgeriaWARRI Refining & Petrochemical Co. Ltd.NigeriaZUETINA Oil Co.Libya

MIDDLE EAST & GULFADCOU.A.E.ARAB DETERGENT Co.IraqARABIAN Petrochemical Co.Saudi ArabiaARAK Petrochemical Co.IranARAMCOSaudi ArabiaBPAzerbaijanEMIRATES Nat. Oil Co. Ltd.Dubai (U.A.E.)ESFAHAN Petrochemical Co.IranGASCO - BOROUGEAbu Dhabi (U.A.E.)GULF Petr. Industries Co. (GPIC)BahrainKUWAIT Oil Co.KuwaitMINISTRY OF OILIraqNATIONAL CHEMICAL Fert. Co.Saudi ArabiaNATIONAL IRANIAN Oil Co.IranNATIONAL Oil Distr. Co.QatarNATIONAL PLASTIC Co.Saudi ArabiaN.P.C.IranPDO

OmanQAPCO & QAFCOQatarSAUDI EUROPEAN Petroch. Co.Saudi ArabiaTAKREERAbu Dhabi (U.A.E.)

NEAR & FAR EASTBAHRAT Petroleum Corp. Ltd.IndiaCHENNAI Petroleum Corp. Ltd.IndiaFAUJI Fertilizer Co. Ltd.PakistanHINDUSTAN Fertilizer Corp.IndiaHINDUSTAN Petroleum Corp. Ltd.IndiaINDIAN FARMERS FertilizerIndiaINDIAN Oil Corp. Ltd.IndiaINDIAN Petrochemicals Corp. Ltd.IndiaINDO GULF Fertilizers andChemicalsIndiaLASMOPakistanNAGARJUNA FertilizersIndiaNATIONAL FERTILIZERS Ltd.IndiaOSWAL Chemicals & FertilizersLtd.IndiaPAKARAB Fertilizer (PVT) Ltd.PakistanPAKSAUDI Fertilizers Ltd.PakistanSINGAPORE AROMATICS Co.SingaporeSINOPECChinaTATA Chemicals Ltd.IndiaTHE FERTILIZER Corp. of India Ltd.IndiaVINYTHAI PUBLIC Co. Ltd.Thailand

AMERICAECOPETROLColombiaFERTINITROVenezuelaPEMEXMexicoPROFERTIL S.A.ArgentinaSUPERMETANOL C.A.VenezuelaSUPEROCTANOS C.A.Venezuela

15

OUR CUSTOMER

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Weir Gabbioneta srlSocietà Unipersonale

Headquarters:Viale Casiraghi 6820099 Sesto San Giovanni MIItaly

Tel: +39 (0)2 241 001Fax: +39 (0)2 242 4550e-mail: [email protected]

ExcellentOil & GasSolutions

Weir Group Oil & Gas product and services portfolio includes:

Exploration

PUMPS

Mud transfer pumps

Mud pressure boosting pumps

Gravel packing pumps

Proppant transfer pumps

Cuttings reinjection pumps

Open drainage sump pumps

Tanks with solids pumps

Production

PUMPS

Water injection & booster pumps

Main oil line & booster pumps

Sea water lift pumps

Safety and firefighting pumps

Heating and cooling mediumcirculation pumps

Downhole multiphase / gashandling pumps

Coalescer water pumps

Recovered oil pumps

Closed drains pumps

Sandwash pumps

General service pumps

Transportation

PUMPS

Crude oil pipeline pumps

Crude oil export pumps

Main oil line and booster pumps

Tanker loading pumps

Jetty loading pumps

ENGINEERING & CONTRACTING

Marine cargo process engineeringsolutions for petrochemical andliquid gas carriers includingrefrigeration, reliquefaction,heating / vaporising, inert gas generation, control /instrumentation and gas detection

Refining & Petrochemicals

PUMPS

Fuel transfer pumps

Hydrocarbon feeding / charging pumps

High temperature hydrocarbontransfer pumps

Crude oil transfer and loading pumps

Petrochemical process pump

Safety and firefighting pumps

Refinery process pumps

Chemical handling pumps

Lubricating oil pumps

Low temperature gas process pumps

Desulphurisation pumps

General service pumps

Storage

PUMPS

Tanker loading pumps

Jetty loading pumps

Transfer pumps

ENGINEERING & CONTRACTING

Onshore and offshore processengineering solutions forpetrochemical and liquid gasimport and export terminalsincluding large scale storage, jettyfacilities and marine loading arms,product chilling, reliquefactionplant, flare and safety systems, gasconditioning, heating / vaporisingand control / instrumentation

Services & Support

A full range of services and support functions offered for the oil & gas industry:

Condition monitoring

Performance & efficiency testing

Noise, vibration and stress analysis

Design engineering

Hydraulic engineering & systems analysis

Advanced rotating equipmentupgrades & re-rates

Re-engineering & enhanced parts

Certified transport modules

Personnel training

Capitale Sociale Eur 21.000.000 i.v.

C.F. / P. IVA / R.I. MI n° 04990950968

R.E.A. 1787774

VAT IT 04990950968

Certified: ISO 9001:2008,

ISO 14001:2004, OHSAS 18001:2007