first choice for oil & gashamsanco.com/wp-content/uploads/2017/05/weir-gabbioneta... · 2017....
TRANSCRIPT
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First choice for oil & gas
ExcellentOil & GasSolutions
Excellence in the API pumps market
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3. HISTORY
5. PLANNING AND DESIGN
7. WORKSHOP
9. AUTOMATED TEST STANDS / QUALITY SYSTEM
10. OUR PRODUCTION
13. SPARE PARTS, SERVICE AND TRAINING
14. WEIRGABBIONETA MISSION
15. OUR CUSTOMER
WEIRGABBIONETA
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Pompe Gabbioneta, established in 1897, is a leading Italian company that has been
manufacturing process pumps for the last thirty years.
Our origins lie in a small workshop on the outskirts of Milan, on the very same site
where now stands a modern factory that employs approximately 250 people with
an office building and a workshop extending over 19,000 square meters.
Over the years our pumps have evolved from water wells to heavy duty (API 610)
process applications and from single machines to complex packaged equipment,
in line with the requirements of the Oil & Gas Refinery, petrochemical and power
generation industries.
Part of the Weir Group since 2006, becoming its API pumps center of excellence,
the Company had been renamed WeirGabbioneta and incorporated in the Weir
Oil & Gas Division
Today, we manufacture about 1200 pumps per year, single and multistage, 100 of
which vertically suspended.
As a medium size company, WeirGabbioneta takes advantages of a fully dedicated
team of people designing, manufacturing and servicing a complete range of heavy-
duty pumps that are distributed around the world.
Our teams of design and manufacturing engineers keep abreast with the latest
technological developments, so that our pumps assures outstanding performances,
quality and price.
WEIRGABBIONETA
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PLANNING AND DESIGN
Product development has always played a major role at
WeirGabbioneta. All machinery and parts are de-signed
and built in house, to ensure that clients receive reliable,
high quality products. Moreover WeirGabbioneta keeps
offerings up to date with the latest leading edge technolo-
gical solutions. It was in this context that the highly sophi-
sticated machines were designed, such as opposite
impeller multistage barrel, pump recovery turbines, high
pressure circulation and FCCU bottom slurry pumps.
In planning new products, the company is able to draw
upon past experience, thanks to data-base and testing
results integrating the information of machines previou-
sly manufactured. In addition, studies on fluid mechanics,
rotor-dynamics, vibration as well as structural and ther-
mal analysis allow to optimise the machinery characteri-
stics right from the planning phase in accordance with
API 610 standards and related specifications.
3-D structural and dynamicanalysis results.
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WORKSHOP
Modern CNC tool-machining along with accurate manualfinishing assure high quality level products.
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The workshop, covering a surface of over 14,000 square
meters, employs highly specialized craftsmen, technicians
and engineers; they work with the same passionate enthu-
siasm as the WeirGabbioneta workers who, at the last cen-
tury’s opening years, built the first water lifting machinery
for purposes of irrigation.
During the twentieth century the Company experienced its
evolution from manufacturing water pumps to chemical
ones and most recently process pumps. All this involved
numerous transformations and modernization in order to
keep the production facilities in line with the ever changing
technological demands of the market.
In 2003 a new facility, located in Cinisello Balsamo (2 km
from the Sesto San Giovanni Headquarter),has been added.
The facility consists of over 5000 sqm and includes the
assembling department, storage and technical offices.
The distinguishing characteristics of today’s Weir
Gabbioneta production plant is its capacity to quickly adapt
methods and rhythms to the new kind of pumps and new
materials demanded by custom-building, so as to carry out
all machine tooling and mechanical manufacturing proces-
ses in-house,as a way of guaranteeing unfailing high quality.
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AUTOMATED TEST STANDS
An important part of the company’s inve-
stment over the past several years concerns
the automated test room, of which
WeirGabbioneta is justly proud since it put
the firm at the leading edge in the sector.
On WeirGabbioneta automated test stand,
designed in accordance to ASME PTC 8.2
1990 Standards, performance tests of centrifu-
gal pumps can be carried out at a high degree
of measuring accuracy, whilst minimizing the
data acquisition time.
This innovative facility includes four separate
hydraulic loops, with a total of 16 measuring
stations allowing four different tests to be per-
formed simultaneously.
A vacuum pump, installed on the main settling
chamber, is used to control the degree of
vacuum during the NPSH tests, while a battery
of heat exchangers permits water to maintain
a constant temperature below 45 °C.
Capabilities■ Maximum available power: 4200 kW.■ Maximum voltage up to 13.5 kV, as required
for tests performed with customer motors.■ Maximum measurable pressure up to 250
bar■ Maximum achievable capacity: 4000 m3/h.
For higher capacity, tests can always be car-
ried out on the non-automated test room
(up to 5000 m3/h).■ Continuous and transient vibration analysis.■ Bearing temperature transient.
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HSE & QUALITY SYSTEM
WeirGabbioneta, in its belief that Quality, intended as the ability to
satisfy Customer expectations, is the principal factor of success, intends
to pursue modern management of company organisation, focusing on
optimum use of resources.
In particular, it considers as company values the following general
priority objectives:■ full satisfaction of the explicit and implicit requirements of its customers;■ continual improvement of processes and services;■ professional growth of all human resources, considered as the essence
of the organisation;■ the relationship of mutual collaboration with suppliers, considered as
partners in the general process of continual improvement;■ improvement of efficiency of organisation, in order to increase progress
and, in general, the benefits to those who achieve it.
In order to achieve these objectives, WeirGabbioneta intends to
maintain the Quality Management System in compliance with standard
UNI EN ISO 9001:2008.
WeirGabbioneta srl, which is aware of the fundamental importance of
protecting the environment and safeguarding employees’ health and
safety, undertakes to guarantee the maximum degree of safety possible
in performing its activities, in compliance with current laws, and to
improve working conditions and productive processes continually, with
particular focus on prevention and environmental impacts.
In particular, WeirGabbioneta srl undertakes to prevent incidents,
accidents, occupational diseases and pollution.
In order to achieve these objectives, WeirGabbioneta srl intends to
maintain an Environmental, Health and Safety Management System in
compliance with the requirements of standard OHSAS 18001(about
health and safety) and UNI EN ISO 14001, (about environment).
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OUR PRODUCTION
WeirGabbioneta is an excellent partner in developing
solutions for the process pump market.
The past forty years have seen the company speciali-
zing in the design and production of high-quality centri-
fugal pumps meeting international standards set forth in
API 610.
Used in various sectors of industry and petrochemical
plants, all our pumps have in common their outstanding
structural strength and wear resistance, their efficiency
and their reliability over time.
Our production varies from horizontal to vertical, single,
two stages and multistage pumps.
HORIZONTAL PUMPS
R/SA/CSingle stage, end suction, overhung
RMAKSingle stage, end suction, sealless
DSASingle stage, double suction, betweenbearings impeller, radial split casing
DH/DDHTwo stages, between bearings back to back impellers, radial split casing
AHPB/UHPMultistage barrel, diffuser type, radialsplit casing
AXDSingle stage, double suction, betweenbearings impeller, axial split casing
AXDDTwo stages, between bearings impeller,axial split casing
AHPMultistage, diffuser type, axial split casing
VERTICAL PUMPS
IL/DSILSingle stage, in-line, single and doublesuction impeller
VI/SA VI/C VI/CGN VISingle stage, vertical sump type
VB/VBNMultistage, diffuser type, with or without barrel
VD/VLDSingle stage and multistage doublesuction, double volute, with or withoutbarrel
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Horizontal pump with single stage double suction impeller in an axially split casing.
Vertical multistage diffusers type pump
Main pump and recovery turbine on a single skid.
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SPARE PARTS, SERVICE AND TRAINING
The company has been guaranteeing over the years a
timely delivery of spare parts including those for pumps
installed earlier and still in operation.
Machines overhauling, upgrades and revamping, mana-
ged in team by our spare parts and R&D department,
insure state of the art solutions, high quality and reliabili-
ty, as well as the maximum client satisfaction.
Our service department guarantees an in time technical
response as well as daily support through our Worldwide
service centers.
R&D engineers provide a special training program on API
610 std centrifugal pumps,based on 1 or more days,either
at our workshop or directly at client facilities/offices.
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WEIRGABBIONETA MISSION
The outstanding level of efficiency and the high reliabili-
ty of our product places WeirGabbioneta among the
world leaders in the process pumps market.
Product upgrading through technological innovation pair-
ed with customised solutions and client oriented policy
are our most important challenges for the future.
WeirGabbioneta is committed to providing skilled
resources, outstanding service and state of the art
technology to its expanding portfolio of customers.
Single stage and multistage barrel pumps for refinery services.
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■ HEAD QUARTERSSESTO SAN GIOVANNICINISELLO BALSAMO, MILAN
●● MANUFACTURING SITE
● MANUFACTURING & SERVICE SITE
● SERVICE SITE
● SALES OFFICE
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ENGINEERINGCONTRACTORSBECHTEL GroupUSA, United KingdomCASALE GROUPSwitzerlandCB & I LUMMUSThe Netherland/Czech Rep.CHIYODA Corp.JapanDSMEKoreaE.I.L.New Dehli/Madras, IndiaENPPIEgyptFLUORUSA, United KingdomFOSTER WHEELER GroupInternationalGS Eng.KoreaHYUNDAI Eng. and Constr.KoreaJGC CorporationJapanKBR USA, United KingdomLINDE AGGermanyMITSUBISHI Heavy Ind.JapanM.W. KELLOGUnited KingdomOIEC Oil Eng. & Constr.IranPDIL Baroda/Noida and Sindribranches, IndiaSAIPEMAll branchesSK Eng.KoreaTECHINTMilano, ItalyTECHNIPInternationalTECNICAS REUNIDASSpainTECNIMONTItalyWORLEY PARSONS Group Int.Ltd.United Kingdom
END USERSEUROPEAGIPAll branches and locationsAPI Raffineria di AnconaItalyBP AMOCOUnited KingdomBAYERNOIL GmbHGermanyENI R&MAll branches and locationERG PETROLI/ISAB ENERGYItalyESSOEurope, Singapore, and ThailandEXXON ChemicalThe Netherland and Singapore GALPPortugalGRUPA LOTOS S.A.PolandINACroatiaJSC MOZYRBelarusMOLHungaryMONTELLItaly, USA, The NetherlandMOTOR OIL HELLASGreciaOAO LUKOILRussiaOJSC TANECORussiaPOLIMERI EUROPAItalyPremrefSwedenREPSOL YPFSpainSARASItalySHELL FRANCEFranceSTATOILDenmarkTAMOILItaly and SwitzerlandTEXACO Ltd.United KingdomTOTAL Int.InternationalTUPRASTurkey
AFRICAALEXANDRIA Petr. Co.EgyptAZZAWIYA Oil Refining Co.LibyaELEME Petrochemicals Co. Ltd.NigeriaELF CONGOCongoMIDOREgyptNIGERIAN AGIP Oil Co. Ltd.NigeriaPETROBELEgyptRAS LANUF Oil and Gas Co.LibyaSAMIRMoroccoSIRTE Oil Co.LibyaSONATRACHAlgeriaWARRI Refining & Petrochemical Co. Ltd.NigeriaZUETINA Oil Co.Libya
MIDDLE EAST & GULFADCOU.A.E.ARAB DETERGENT Co.IraqARABIAN Petrochemical Co.Saudi ArabiaARAK Petrochemical Co.IranARAMCOSaudi ArabiaBPAzerbaijanEMIRATES Nat. Oil Co. Ltd.Dubai (U.A.E.)ESFAHAN Petrochemical Co.IranGASCO - BOROUGEAbu Dhabi (U.A.E.)GULF Petr. Industries Co. (GPIC)BahrainKUWAIT Oil Co.KuwaitMINISTRY OF OILIraqNATIONAL CHEMICAL Fert. Co.Saudi ArabiaNATIONAL IRANIAN Oil Co.IranNATIONAL Oil Distr. Co.QatarNATIONAL PLASTIC Co.Saudi ArabiaN.P.C.IranPDO
OmanQAPCO & QAFCOQatarSAUDI EUROPEAN Petroch. Co.Saudi ArabiaTAKREERAbu Dhabi (U.A.E.)
NEAR & FAR EASTBAHRAT Petroleum Corp. Ltd.IndiaCHENNAI Petroleum Corp. Ltd.IndiaFAUJI Fertilizer Co. Ltd.PakistanHINDUSTAN Fertilizer Corp.IndiaHINDUSTAN Petroleum Corp. Ltd.IndiaINDIAN FARMERS FertilizerIndiaINDIAN Oil Corp. Ltd.IndiaINDIAN Petrochemicals Corp. Ltd.IndiaINDO GULF Fertilizers andChemicalsIndiaLASMOPakistanNAGARJUNA FertilizersIndiaNATIONAL FERTILIZERS Ltd.IndiaOSWAL Chemicals & FertilizersLtd.IndiaPAKARAB Fertilizer (PVT) Ltd.PakistanPAKSAUDI Fertilizers Ltd.PakistanSINGAPORE AROMATICS Co.SingaporeSINOPECChinaTATA Chemicals Ltd.IndiaTHE FERTILIZER Corp. of India Ltd.IndiaVINYTHAI PUBLIC Co. Ltd.Thailand
AMERICAECOPETROLColombiaFERTINITROVenezuelaPEMEXMexicoPROFERTIL S.A.ArgentinaSUPERMETANOL C.A.VenezuelaSUPEROCTANOS C.A.Venezuela
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OUR CUSTOMER
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Weir Gabbioneta srlSocietà Unipersonale
Headquarters:Viale Casiraghi 6820099 Sesto San Giovanni MIItaly
Tel: +39 (0)2 241 001Fax: +39 (0)2 242 4550e-mail: [email protected]
ExcellentOil & GasSolutions
Weir Group Oil & Gas product and services portfolio includes:
Exploration
PUMPS
Mud transfer pumps
Mud pressure boosting pumps
Gravel packing pumps
Proppant transfer pumps
Cuttings reinjection pumps
Open drainage sump pumps
Tanks with solids pumps
Production
PUMPS
Water injection & booster pumps
Main oil line & booster pumps
Sea water lift pumps
Safety and firefighting pumps
Heating and cooling mediumcirculation pumps
Downhole multiphase / gashandling pumps
Coalescer water pumps
Recovered oil pumps
Closed drains pumps
Sandwash pumps
General service pumps
Transportation
PUMPS
Crude oil pipeline pumps
Crude oil export pumps
Main oil line and booster pumps
Tanker loading pumps
Jetty loading pumps
ENGINEERING & CONTRACTING
Marine cargo process engineeringsolutions for petrochemical andliquid gas carriers includingrefrigeration, reliquefaction,heating / vaporising, inert gas generation, control /instrumentation and gas detection
Refining & Petrochemicals
PUMPS
Fuel transfer pumps
Hydrocarbon feeding / charging pumps
High temperature hydrocarbontransfer pumps
Crude oil transfer and loading pumps
Petrochemical process pump
Safety and firefighting pumps
Refinery process pumps
Chemical handling pumps
Lubricating oil pumps
Low temperature gas process pumps
Desulphurisation pumps
General service pumps
Storage
PUMPS
Tanker loading pumps
Jetty loading pumps
Transfer pumps
ENGINEERING & CONTRACTING
Onshore and offshore processengineering solutions forpetrochemical and liquid gasimport and export terminalsincluding large scale storage, jettyfacilities and marine loading arms,product chilling, reliquefactionplant, flare and safety systems, gasconditioning, heating / vaporisingand control / instrumentation
Services & Support
A full range of services and support functions offered for the oil & gas industry:
Condition monitoring
Performance & efficiency testing
Noise, vibration and stress analysis
Design engineering
Hydraulic engineering & systems analysis
Advanced rotating equipmentupgrades & re-rates
Re-engineering & enhanced parts
Certified transport modules
Personnel training
Capitale Sociale Eur 21.000.000 i.v.
C.F. / P. IVA / R.I. MI n° 04990950968
R.E.A. 1787774
VAT IT 04990950968
Certified: ISO 9001:2008,
ISO 14001:2004, OHSAS 18001:2007