fire safety in industrial establishments a.k.sharma director delhi fire service

31
FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Upload: antonia-dennis

Post on 18-Dec-2015

220 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS

A.K.Sharma Director

Delhi Fire Service

Page 2: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Industrial Core Sector • Energy & Power

• Petroleum, Gas and Chemical

• Metals, Minerals and Steel

• Cement

• Coal

Page 3: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

• Defence Production

• Telecom & IT

• Automobiles

• Textile

• And many more

Page 4: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

• India is the second fastest growing economy in the world. India’s GDP has touched US$1.25 trillion.

• India is fourteenth in the world in factory output.

• Manufacturing sector together account for 29% of the GDP

• 56 Indian companies were listed in the Forbes Global 2000 ranking for 2010. The 10 leading companies are:

Page 5: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

LEADING TEN COMPANIES LEADING TEN COMPANIES

WORLD RANKING

COMPANY SECTOR

121 Reliance industries

Oil and gas operations

150 State bank of India

Banking

152 ONGC Oil and gas operations

207 IOCL Oil and gas operations

317 NTPC Utilities

WORLD RANKING

COMPANY SECTOR

329 ICICI Bank Banking

463 Tata Steel Materials

508 Bharti Airtel Telecom services

582 SAIL Materials

689 Reliance communication

Telecom services

Page 7: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Industrial Accidents

“Industrial Accidents are caused by chemical, mechanical, civil, electrical, or other process failures due to accident, negligence or incompetence, in an industrial plant which may spill over to the areas outside the plant causing damage to life and property.”

Page 8: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Industrial Accidents These may originate in:• Manufacturing and formulation installations

including during commissioning and process operations; maintenance and disposal.

• Material handling and storage in manufacturing facilities, and isolated storages; warehouses and godowns including tank farms in ports and docks and fuel depots.

• Transportation (road, rail, air, water, and pipelines).

Page 10: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

• Process deviations i.e pressure, temperature & flow.

• Parameters with regard to the state of the substance i.e., solid, liquid or gas, proximity to other toxic substances.

• Runaway reaction.• Hardware failure, resulting in large-

scale spills of toxic substances.• Boiling Liquid Expanding Vapour

Explosion (BLEVE) on the chemicals during transportation.

PROBABLE CAUSES OF ACCIDENTS

Page 11: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

• Electrical failure

• Cutting and welding

• Open flame

• Carelessness

• Poor housekeeping

• Smoking

• Sabotage

Page 12: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

• Meteorology of the area, wind speed and direction, rate of precipitation, toxicity/quantity of chemical released, population in the reach of release, probability of formation of lethal mixtures and other industrial activities in vicinity.

COMPOUNDING OF EFFECTS OF ACCIDENTS

Page 13: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Impact of Industrial Accidents

Page 14: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Living Organisms

Industrial Accidents

Environment Property

Humans Livestock Plants

Immediate, Short-termand Long-term Effects

Soil and Water Bodies Atmosphere

PollutionDeath, Injury, Disease and Disability

Page 15: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Major Consequences

Loss of life / injuries Impact on livestock Damage to Flora/fauna Environmental Impact (air, soil,water) Financial losses to industry.

Page 16: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

FILXBOROUGH, 01.06.1974, UK

Page 17: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

MEXICO CITY, 19.11.1984,

Page 18: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

GASOLENE TANK FIRE- South South East Asia 2000East Asia 2000

Page 19: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Bhopal Gas Tragedy • Worst industrial disaster in history• 2,000 people died on immediate

aftermath• Another 13,000 died in next fifteen

years• 10-15 persons dying every month • 520,000 diagnosed chemicals in blood

causing different health complications• 120,000 people still suffering from

– Cancer– Tuberculosis– Partial or complete blindness, – Post traumatic stress disorders,– Menstrual irregularities

• Rise in spontaneous abortion and stillbirth

Page 20: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

slide 20 Uran Plant

IOC JAIPUR - 2009

Page 21: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

slide 21 Uran Plant

IOC JAIPUR - 2009

Page 22: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

IOC JAIPUR - 2009

ENVIRONMENT !!!

Page 23: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Oil Rig Explosion

Page 24: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

What could have prevented these losses?

Page 25: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

RISK CONTROL MEASURES

• Physical Protection

• Procedural Protection

• Educational Protection

Page 26: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

•Strict & Rigorous approach in following the Relevant Standards , Codes & Practices

•Built in Safety Devices and Safety System

•Venting through Tall stacks

•Field Monitors for Different Toxic Gases

•Burning Waste gases in a Flare System

Physical Protection

Page 27: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

•Provision of Wind Cones

•Fire Proofing of Steel Structures

•PPE

•Passive Protection System

•Active Protection system

•Automatic Protection system

Page 28: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

PROCEDURAL PROTECTION

•Fire Emergency Procedure

•Disaster Preparedness Plan

•Mutual Aid Scheme

•No Smoking Policy

•Investigation of All Accidents

•Hazard Identification through Safety Committee, House Keeping Committee, Safety audit Committee

•Conducting Plant Survey, safety survey

•Work Permit System

Page 29: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Contd.

• Safety promotional activities

• Information notes on unsafe conditions

• MSDS – Material Safety Data Sheet

• Annual Medical Check up of Employees

• Safe Start up & Shut Down Procedure

• Regular and Preventive Maintenance

• Periodic testing of Fire Fighting Appliances

Page 30: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

•Periodic Training Program on Safety, Fire Safety and Hazardous properties of materials

•Mock Fire Drill

•Safety Manuals

•Health & Safety News Bulletins, leaflets

•Safety Motivation schemes

•Plant Operating Manual

•Educating the Public Living nearby about the activities in the industry

EDUCATIONAL PROTECTIONEDUCATIONAL PROTECTION

Page 31: FIRE SAFETY IN INDUSTRIAL ESTABLISHMENTS A.K.Sharma Director Delhi Fire Service

Thank you