final pqr with heat input
TRANSCRIPT
7/28/2019 Final Pqr With Heat Input
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
Comments:
--
-- -- -- -- --
-- -- -- --
M 5.54 10 Accepted No Defect was observed
Specimen No. Thickness (mm) width (mm) Result
Root Bend Accepted No Defect was observed
Macro - Etch Examination (Refer to PTS/24098 - 1 / 07)
R2
Remarks
Specimen
No.
Width
(mm)
F1 Face Bend Accepted No Defect was observed
Specimen No. Type of Bend Result
Guided Bend Tests (QW 160) (Refer to PTS/24098 - 1 / 07)
Remarks
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
UTS
(N/mm2)
Tensile Test (QW 150) (Refer to PTS/24098 - 1 / 07)
Type and Location of
failure
54 1.3
3 GTAW ER-70S - G 2.4 DCEN 110 12 55
11 80 0.9
2 GTAW ER-70S - G 2.4 DCEN 110 11
1 GTAW ER-70S - G 2.4 DCEN 110
Face Bend Accepted No Defect was observedF2
Process
Filler metal CurrentVolt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
Electrical Characteristics ( TS-1)
2 GTAW
UTOC / PQR-(P1-008) Rev0
UTOC / WPS-(P1-008) Rev-1
GTAW
MANUAL
Weld
PassesProcess
88
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
12-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
1 GTAW ER-70S - G 2.4 0.8
Filler metal Current
Class Dia. (mm)Type/
Polarity
DCEN 110 11
ER-70S - G 2.4 DCEN 109 11 54 1.3
3 GTAW ER-70S - G 2.4 DCEN 110 11 62 1.1
Electrical Characteristics(TS-2)
Weld
Passes Class Dia. (mm)
5.38 70.96
Type/
Polarity
Amps
Range
1.4
32.83 484 Broke at base metal
34.5T1 13.19
R1 Root Bend Accepted No Defect was observed
486 Broke at base metal
T2 13.20 5.14 67.85
---- -- -- --
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
Comments:
2.4
96 2.3
15 SMAW E-8016 - G 3.2 DCEP 112 33 101
33 93 2.5
14 SMAW E-8016 - G 3.2 DCEP 113 33
13 SMAW E-8016 - G 3.2 DCEP 112
2.7
12 SMAW E-8016 - G 3.2 DCEP 111 32 90 2.5
69 4.9
11 SMAW E-8016 - G 3.2 DCEP 111 34 90
35 87 3.3
10 SMAW E-8016 - G 4.0 DCEP 149 38
9 SMAW E-8016 - G 4.0 DCEP 140
3.8
8 SMAW E-8016 - G 4.0 DCEP 147 37 96 3.3
99 3.0
7 SMAW E-8016 - G 4.0 DCEP 147 36 82
34 95 2.8
6 SMAW E-8016 - G 4.0 DCEP 142 36
5 SMAW E-8016 - G 3.2 DCEP 116
4 SMAW E-8016 - G 3.2 DCEP 114 32 100 2.3
-- -- -- -- --
Broke at base metal
T1
S3 Side Bend Accepted No Defect was observed
T2 19.20 21.21 404.54 202.50 501
19.20 21.21 407.23 205.20 504 Broke at base metal
1.1
3 SMAW E-8016 - G 2.6 DCEP 91 28 95 2.2
ER-80S - G 2.4 DCEN 142 12 87
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-80S - G 2.4 DCEN 86 12
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
20-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
UTOC / PQR-(P4-003) Rev0
UTOC / WPS-(P4-003) Rev-1
GTAW+SMAW
MANUAL
Weld
PassesProcess
Filler metal Current
Class Dia. (mm)
Accepted No Defect was observedS2
Electrical Characteristics
2 GTAW
28 2.2
Type/
Polarity
Amps
Range
Tensile Test (QW 150) (Refer to PTS/24090 - 1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
UTS
(N/mm2)
Type and Location of
failure
Specimen No. Type of Bend Result
Guided Bend Tests (QW 160) (Refer to PTS/24090 - 1 / 07)
Remarks
Side Bend Accepted Open discontinuity 0.5 mm
Macro - Etch Examination (Refer to PTS/24090 - 1 / 07 & PTS/24090 - 3 / 07)
S4
S1 Side Bend Accepted No Defect was observed
Side Bend
Remarks
M 21.44 10 Accepted No Defect was observed
Specimen No. Thickness (mm) width (mm) Result
--
-- -- -- -- --
-- -- -- --
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2.20
1.102.20
2.30
2.80
3.00
3.80
3.30
3.30
4.90
2.702.50
2.50
2.30
2.40
41.30 2.7533333
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
6 SMAW E-7016 - G 3.2 1.6DCEP 106 32 123
Accepted No Defect was observed
--
--
-- --
--
M
-- -- --
-- -- --
9.27 10
Specimen No. Thickness (mm) width (mm) Result Remarks
Specimen No. Type of Bend Result
19.17 9.36 179.43 82.00
Guided Bend Tests (QW 160) (Refer to PTS/25502-1 / 07)
Macro - Etch Examination (Refer to PTS/25502-1 / 07 & PTS/25502-3 / 07 )
UTOC / PQR-(P1-010) Rev0
UTOC / WPS-(P1-010) Rev-1
GTAW + SMAW
MANUAL
Electrical Characteristics
2 GTAW
T1
T2
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
26-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Weld
PassesProcess
45 1.6
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-70S - G 2.4 DCEN 102 12
87 31
ER-70S - G 2.4 DCEN 140
30 216
12 96 1.0
3 SMAW E-7016 - G 2.6 DCEP
176 0.9
162 0.9
4 SMAW E-7016 - G 2.6 DCEP 92
UTS
(N/mm2)
Type and Location of
failure
0.7
5 SMAW E-7016 - G 2.6 DCEP 93 31
457 Broke at base metal
457 Broke at base metal
Tensile Test (QW 150) (Refer to PTS/25502-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
RemarksF1 Face Bend Accepted No defect was observed
19.19 9.03 173.29 79.20
Open discontinuity 1.3mm
R1 Root Bend Accepted No defect was observed
F2 Face Bend Accepted Open discontinuity 1.5mm
31 120 1.6
-- -- -- --
R2 Root Bend Accepted
7 SMAW E-7016 - G 3.2 DCEP 109
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
No defect was observed
R1
DCEP 108 32 1167 SMAW E-7016 - G 3.2
Accepted No defect was observed
1.7
-- -- -- --
R2 Root Bend Accepted
RemarksF1 Face Bend Accepted Open discontinuity 1.0 mm
Root Bend Accepted No defect was observed
F2 Face Bend
470 Broke at base metal
476 Broke at base metal19.12 8.84 169.02 80.50
184 1
Tensile Test (QW 150) (Refer to PTS/25500-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
UTS
(N/mm2)
Type and Location of
failure
31 206 0.8
5 SMAW E-7016 - G 2.6 DCEP 100 31
4 SMAW E-7016 - G 2.6 DCEP 91
0.8
3 SMAW E-7016 - G 2.6 DCEP 90 30 170 0.9
ER-70S - G 2.4 DCEN 138 12 113
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-70S - G 2.4 DCEN 102 12
Weld
PassesProcess
88 0.8
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
UTOC / PQR-(P1-007) Rev0
UTOC / WPS-(P1-007) Rev-1
GTAW + SMAW
MANUAL
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
26-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Electrical Characteristics
2 GTAW
T1
T2
19.17 9.67 185.37 87.20
Guided Bend Tests (QW 160) (Refer to PTS/25500-1 / 07)
Macro - Etch Examination (Refer to PTS/25500-1 / 07 & PTS/25500-4 / 07 )
Specimen No. Thickness (mm) width (mm) Result Remarks
Specimen No. Type of Bend Result
M
-- -- --
-- -- --
9.27 10 Accepted No Defect was observed
--
--
-- --
--
1.9DCEP 107 33 1086 SMAW E-7016 - G 3.2
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
Comments:
-- --
width (mm) Result
--
-- -- -- -- --
-- --
Macro - Etch Examination (Refer to PTS/24097 - 1 / 07)
S4
Remarks
M 33.32 10 Accepted No Defect was observed
Specimen No. Thickness (mm)
S1 Side Bend Accepted No Defect was observed
Side Bend Accepted No Defect was observed
UTS
(N/mm2)
Type and Location of
failure
Specimen No. Type of Bend Result
Guided Bend Tests (QW 160) (Refer to PTS/24097 - 1 / 07)
Remarks
Side Bend Accepted No Defect was observedS2
Tensile Test (QW 150) (Refer to PTS/24097 - 1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
Electrical Characteristics
2 GTAW
UTOC / PQR-(P1-006) Rev0
UTOC / WPS-(P1-006) Rev-1
GTAW+SMAW
MANUAL
Weld
PassesProcess
101
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
5-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
1 GTAW ER-70S - G 2.4 0.6
Filler metal Current
Class Dia. (mm)Type/
Polarity
DCEN 93 12
ER-70S - G 2.4 DCEN 101 12 101 0.7
3 SMAW E-7016 - G 2.6 DCEP 90 32 115 1.5
288.70 483 Broke at base metal
T1 19.17 31.21 598.30 291.80
S3 Side Bend Accepted No Defect was observed
488 Broke at base metal
T2 19.16 31.17 597.22
---- -- -- --
DCEP 124 34 964 SMAW E-7016 - G 3.2 2.6
5 SMAW E-7016 - G 3.2 DCEP 127 31 98 3
DCEP 156 34 856 SMAW E-7016 - G 4.0 4.1
7 SMAW E-7016 - G 4.0 DCEP 150 34 65 4.8
DCEP 157 34 778 SMAW E-7016 - G 4.0 4.4
9 SMAW E-7016 - G 4.0 DCEP 154 33 85 3.9
DCEP 156 33 6810 SMAW E-7016 - G 4.0 4.8
11 SMAW E-7016 - G 4.0 DCEP 149 35 75 4.5
DCEP 153 35 6012 SMAW E-7016 - G 4.0 8.2
13 SMAW E-7016 - G 4.0 DCEP 151 35 52 7.8
DCEP 149 35 5814 SMAW E-7016 - G 4.0 9.2
15 SMAW E-7016 - G 4.0 DCEP 137 34 86 3.3
DCEP 142 35 7416 SMAW E-7016 - G 4.0 5.9
17 SMAW E-7016 - G 4.0 DCEP 129 32 57 5.6
DCEP 155 35 8318 SMAW E-7016 - G 4.0 4.7
19 SMAW E-7016 - G 3.2 DCEP 120 28 70 2.8
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
Comments:
Accepted No Defect was observed
--
--
-- --
--
M
-- -- --
-- -- --
7.01 10
width (mm) Result Remarks
Specimen No. Type of Bend Result
13.07 6.76 88.35 52.02
Guided Bend Tests (QW 160) (Refer to PTS/25087-1 / 07)
Macro - Etch Examination (Refer to PTS/25087-1 / 07 & PTS/25087-4 / 07)
UTOC / PQR-(P8-001) Rev-0
UTOC / WPS-(P8-001) Rev-1
GTAW
MANUAL
Electrical Characteristics ( TS-1)
2 GTAW
T1
T2
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
26-Sep-07UTOC ENGINEERING PTE LTD
2 of 3
Weld
PassesProcess
50 0.9
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-308L 2.4 DCEN 73 11
73 11
ER-308L 2.4 DCEN 109
11 45
11 111 0.6
3 GTAW ER-308L 2.4 DCEN
89 0.9
50 0.9
4 GTAW ER-308L 2.4 DCEN 119
UTS(N/mm
2)
Type and Location of failure
1.7
5 GTAW ER-308L 2.4 DCEN 116 12
589 Broke at base metal
610 Broke at base metal
Tensile Test (QW 150) (Refer to PTS/25087-1 / 07)
SpecimenNo.
Width(mm)
Thickness(mm)
Area(mm2 )
Ultimate Tensile Load(KN)
Remarks
F1 Face Bend Accepted No defect was observed
13.11 6.67 87.44 53.33
R1 Root Bend Accepted No defect was observed
F2 Face Bend Accepted No defect was observed
-- -- -- --
R2 Root Bend Accepted No defect was observed
Specimen No. Thickness (mm)
Electrical Characteristics(TS-2)
Weld
PassesProcess
Filler metal CurrentVolt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)Class Dia. (mm)Type/
Polarity
Amps
Range
1 GTAW ER-308L 2.4 DCEN 77 10 47 0.9
2 SMAW ER-308L 2.4 DCEN 118 11 100 0.7
3 SMAW ER-308L 2.4 DCEN 118 12 78 1
4 GTAW ER-308L 2.4 DCEN 118 12 99 0.8
1.4DCEN 115 12 565 GTAW ER-308L 2.4
DCEN 117 12 916 GTAW ER-308L 2.4 0.9
6 GTAW ER-308L 2.4 DCEN 115 12 93 0.8
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
0.6
77 0.6
3 SMAW E 309L - 16 2.6 DCEP 83 10 76
10 39 1.2
2 SMAW E 309L - 16 2.6 DCEP 83 10
1 GTAW ER-309L 2.4 DCEN 84
Speed
(mm/min)
Heat Input
(KJ/mm)Class Dia. (mm)Type/
Polarity
Amps
Range
-- -- -- --
Electrical Characteristics(TS-2)
Weld
PassesProcess
Filler metal CurrentVolt
Range
R1 Root Bend Accepted No defect was observed
R2 Root Bend Accepted No defect was observed
Remarks
F1 Face Bend Accepted No defect was observed
F2 Face Bend Accepted No defect was observed
559 Broke at base metal
553 Broke at base metal13.20 3.84 50.69 28.04
Tensile Test (QW 150) (Refer to PTS/25085-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
UTS
(N/mm2)
Type and Location of
failure
0.6
3 GTAW ER-316L 2.4 DCEN 87 11 87 0.6
ER-316L 2.4 DCEN 87 10 85
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-316L 2.4 DCEN 77 10
Weld
PassesProcess
43 1
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
UTOC / PQR-(P8-002) Rev-0
UTOC / WPS-(P8-002) Rev-1
GTAW
MANUAL
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
20-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Electrical Characteristics ( TS-1)
2 GTAW
T1
T2
13.20 3.84 50.69 28.34
Guided Bend Tests (QW 160) (Refer to PTS/25085-1 / 07)
Macro - Etch Examination (Refer to PTS/25085-1 / 07 & PTS/25085-3 / 07)
Specimen No. Thickness (mm) width (mm) Result Remarks
Specimen No. Type of Bend Result
M
-- -- --
-- -- --
3.9 10 Accepted No Defect was observed
--
--
-- --
--
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
Accepted No Defect was observed
--
--
-- --
--
M
-- -- --
-- -- --
6.55 10
Specimen No. Thickness (mm) width (mm) Result Remarks
Specimen No. Type of Bend Result
19.01 6.61 125.66 69.14
Guided Bend Tests (QW 160) (Refer to PTS/25088-1 / 07)
Macro - Etch Examination (Refer to PTS/25088-1 / 07 & PTS/25088-3 / 07 )
UTOC / PQR-(P8-003) Rev-0
UTOC / WPS-(P8-003) Rev-1
GTAW
MANUAL
Electrical Characteristics
2 GTAW
T1
T2
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
20-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Weld
PassesProcess
35 1.7
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-347 2.4 DCEN 80 11
116 12
ER-347 2.4 DCEN 116
12 109
11 105 0.5
3 GTAW ER-347 2.4 DCEN
102 0.7
98 0.8
4 GTAW ER-347 2.4 DCEN 116
UTS
(N/mm2)
Type and Location of
failure
0.7
5 GTAW ER-347 2.4 DCEN 117 11
550 Broke at base metal
564 Broke at base metal
Tensile Test (QW 150) (Refer to PTS/25088-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
RemarksF1 Face Bend Accepted No defect was observed
19.03 6.05 115.13 64.92
No defect was observed
R1 Root Bend Accepted No defect was observed
F2 Face Bend Accepted No defect was observed
-- -- -- --
R2 Root Bend Accepted
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
No defect was observed
R1
DCEP 98 31 1637 SMAW E 308L - 16 2.6
Accepted No defect was observed
1.1
-- -- -- --
R2 Root Bend Accepted
Remarks
F1 Face Bend Accepted No defect was observed
Root Bend Accepted No defect was observed
F2 Face Bend
593 Broke at base metal
593 Broke at base metal19.15 11.40 218.31 129.40
78 2.6
Tensile Test (QW 150) (Refer to PTS/25501-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
UTS
(N/mm2)
Type and Location of
failure
31 70 2.2
5 SMAW E 308L - 16 3.2 DCEP 111 31
4 SMAW E 308L - 16 2.6 DCEP 88
0.4
3 SMAW E 308L - 16 2.6 DCEP 86 30 115 1.3
ER-308L 2.4 DCEN 135 11 202
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-308L 2.4 DCEN 86 11
Weld
PassesProcess
48 1.1
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
UTOC / PQR-(P8-004) Rev-0
UTOC / WPS-(P8-004) Rev-1
GTAW + SMAW
MANUAL
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
26-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Electrical Characteristics
2 GTAW
T1
T2
19.15 11.37 217.74 129.10
Guided Bend Tests (QW 160) (Refer to PTS/25501-1 / 07)
Macro - Etch Examination (Refer to PTS/25501-1 / 07 & PTS/25501-4 / 07 )
Specimen No. Thickness (mm) width (mm) Result Remarks
Specimen No. Type of Bend Result
M
-- -- ---- -- --
12.7 10 Accepted No Defect was observed
--
--
-- ----
DCEP 116 32 856 SMAW E 308L - 16 3.2 2.6
8 SMAW E 308L - 16 2.6 DCEP 87 32 81 2.0
DCEP 87 31 1589 SMAW E 308L - 16 2.6 1
10 SMAW E 308L - 16 2.6 DCEP 86 30 167 0.9
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Page :
Company Name : Date :
Procedure Qualification Record No. :
WPS No. :
Welding Process(es) :
Types (Manual, Automatic, Semi-Auto) :
`
Comments:
Accepted No Defect was observed
--
--
-- --
--
M
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3.9 10
width (mm) Result Remarks
Specimen No. Type of Bend Result
13.14 3.87 50.85 28.79
Guided Bend Tests (QW 160) (Refer to PTS/25089-1 / 07)
Macro - Etch Examination (Refer to PTS/25089-1 / 07 & PTS/25089-4 / 07 )
UTOC / PQR-(P8-007) Rev-0
UTOC / WPS-(P8-007) Rev-1
GTAW
MANUAL
Electrical Characteristics ( TS-1)
2 GTAW
T1
T2
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)(Refer to QW-200.2, SECTION IX, ASME BOILER & PRESSURE VESSEL CODE)
Record Actual Condition Used to Weld Test Coupon
20-Oct-07UTOC ENGINEERING PTE LTD
2 of 3
Weld
PassesProcess
50 0.9
Filler metal Current
Class Dia. (mm)Type/
Polarity
Amps
Range
Volt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)
1 GTAW ER-316L 2.4 DCEN 72 11
79 11
ER-316L 2.4 DCEN 79 10 82 0.5
3 GTAW ER-316L 2.4 DCEN 77 0.6
UTS
(N/mm2)
Type and Location of
failure
566 Broke at base metal
557 Broke at base metal
Tensile Test (QW 150) (Refer to PTS/25089-1 / 07)
Specimen
No.
Width
(mm)
Thickness
(mm)
Area
(mm2 )
Ultimate Tensile Load
(KN)
Remarks
F1 Face Bend Accepted No defect was observed
13.06 3.84 50.15 27.92
R1 Root Bend Accepted No defect was observed
F2 Face Bend Accepted No defect was observed
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R2 Root Bend Accepted No defect was observed
Specimen No. Thickness (mm)
Electrical Characteristics(TS-2)
Weld
PassesProcess
Filler metal CurrentVolt
Range
Speed
(mm/min)
Heat Input
(KJ/mm)Class Dia. (mm)Type/
Polarity
Amps
Range
1 GTAW ER-309L 2.4 DCEN 73 10 52 0.8
2 SMAW E 309L - 16 2.6 DCEP 77 10 71 0.6
3 SMAW E 309L - 16 2.6 DCEP 79 11 75 0.6
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