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ClientBRAHMAPUTRA CRACKER AND POLYMER LIMITED

WELDING PROCEDURE SPECIFICATION MECIIANICAL WORKS GSU& C2+ RECOVERYUNITBRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTSSlarda/dspec No : 6-82-1100Rev.,t AtFomatNo. .|t4 5 RE\tl

(SectionX,ASMEBoilerandpressureVesselCodeI

neof work: MECHANICALWORKS.No.: 6907

weldinsprocedureSpoif iqt ionNoJpUEtUBCpL/pplGSU/WpS-02(REV.OI)Date

( Automatic,Manual,Machine r Semi AutoAPPIiCAbIE IASSCSAIA,ATA'A8A,A9A,AIOA,A I34,A32,q,4964,8IA,BIA3,B3A,864,874,894,8I3A,B32A,DIA,D6A,D9A,D324,EIA,FIA,A 2A,B2A,D2A,E2A.F2A

* Eachbasemetal - filler metal

{QW/rcz1Desisn SINGLE BUTTWELD

( Yes : ( N o ) : N ON/A

IBASE METAI5 ( QW - 403 )No. I

Details 37YzOeg TY2DeE

GroupNo. 1OR

to P No. I GroupNo. 1Unassigned: A 106GR.B,APILGR.B SLI,ASTM72GR.B6O1.12,STM 672GR.B60 1.22 ro:A 106GR.B,APILGR.B SLl,AsTM672GR.BOO1.12, STM 672GR.B6o 1.22

: Al l

Typeand GradeTypeandGrade

ORAnalysisnd Mech.Prop : N/A

Range:MetalGroove : 1.5mm to 19.06mm

Dia.Range: : ALL Fi l let

GTAW61

) . l . 6ER-70S-22.5mm

6m m

SMAW4L

5.1E7018

2.5/3.15(mm)13.06mm

OtherOther

+i

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>lieil : BRAHMAPUTRA CRACKER AND POLYMER LIMITEDEPMC:

ENGINEERS NDIA LIMITED. CONTMCTOR:JAIHIND PROJECTSLIMITED,)ocument Category

WELDING PROCEDURE SPECIFICATTON fWPS\NAMEOF IIORKS :

MECHANICAL woRKs GsU & c2+ REcovERY UNIT>nkcl title : BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS JPL FORMAT No :.IPI=lLStandad spec.No r 6-02-ilOORev.t E t L F o r m a t N oM 5 R E V . 1 | R E V . N o : O O Page: O2of02POSmONS qW - 4OsPositions)of Groove ALL (GG)Welding roSression: Up UpHILL Down'osit ion s)of Fi l let AL L

POSTWELD EATTREATMENT QW . 407 }lemperatureRange I N/Alime range N/A

PREHEAT QW .406 IPreHeat emp.Min : 1O.Clnterpass emp.Max. 2S0"C MAXPreheatmaintenance N/A:Continuous. special eatingwhereapplicable houldbe recorded)

r I qw -turE,ldingGas es) ARGON:entcomposition mixtures) 99.99I Ra teBack i ngingShieldin8as Composit ion N/ A

ent ACor DC's ( range

DC Polarity DCEN(GTAW) DCEP(SMAW)volta8e(Ranse) --1622(Gr@rs and volts rangeshouldbe recorded or eacheledrode ssstze, osrtion,and thickness,etc This nformation may be listed n a tabular form similar to that shown betow IistenElectrode ize ndType

e of MetalTransferor GMAW

rodewire feedspeed ange

TECHNIQUEQW 410IString or Weave Bead :Orifice or Gas Cup Size :Initial and Interpass Cleanin8 ( Brushing, Grinding etc ) :

Method of Back Gouging :Osci l lat ion:Contact Tube to Work Distance :Mut iple or S inglePass per side)Multiple or single electrodes :l'ravel Sped ( Range ) :) een i ng :)ther :

ROOTSTRING ND OTHERWEAVEEEAD24L7BRUSHING GRINDINGN/A2.5TIMESOFELECTRODEORE IAN/AMULTIPLE AS SMULTIPLESEE ABLENONE

WELDLAYERS) FILLERETAL I CUNNCTr VOLTRANGE TRAVET PEEDRANGEmm/min OTHERPROCESS CLASS DIA. WPEPO[AR AMPRRANGEROOTFI LER.IFILLER.IIFILLER-II

FINAL

GTAWGTAWSMAWSMAWSMAW

ER-70S-2ER-70S-2E7018E70t8E 70t8

2 .5z . J2. 5

3 .153.15

DCENDCENDCEPDCEPDCEP

110-111135-14387-90

705-722It4-L77

10-1611-152L-2523-2725-26

42.1340.85108.0084.30564.2

L t rhsfGNAruRE J^

' rr^)

AME: " U >// w-E\a'^-"- Eqrr :y' \ -r lrtatrfffi (f{frsDESIGNATION )lManagerlnsPecfist).DATE: / r a9

e&Tif iii"G. LePctkata

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Welding Pcss{slType (Man@|, Aut@tk, Shi -Arrto)

pRocEDUREOUAtrtFlcAno[RECORDpaR)( Section lX, ASME Boiter and pressure Vessel CodetDateun ( : 2rto3lbtr: UDPVHOPENIT: ECptNork :MEcMNtcAt-woRKS.

. gn7t{are :rA||{tNDPROJECISUMITED-Q@lif@tion R@rd No. I tAJ EtLl cpqpplurpvpeR{2 (REv.mlI tPvEtuB(}tJppluDpvwps{,2 (REv-orJ:GrAw/S{rrtAw

: MANUAI.

w'fu:#"7',arlosfh

Cl l 6o t :I]RAI I AIAPT TRA (]RA(:KI 'R A ND POI,\, TI ER I-' I -D.

r

1)NlRA('t()RJAIHtND PROJECI.SLil\,tITllD.

PROc'EDLTREetiALtrrtCATtON RECORD peRl\..{t/l: ' ()/,tI)R/(.S

MECIiANICAL \1 ORI(5 LLDPF'IDPE UNTTBRAII-{TIAPT TR{ PETROCTJE:\ t CA L COjltPLEX PROJE(TSEIL s/.anda/dWc /Vo : 5{Z-11d) Rey.l FontEWo i l,l 6REV.I

lq*-4oslttrG-dcas :aRcotfsf G.s t4oeE : 99i:,

: XIA

FltuR MErA[5 (QW - 4O4l eraw SMAWWeldMetalAnalysis ANo. :1 1

ofefectrode I ZS 25lg.tsMetal FNo. : 6 4

SFA Specifition : S.lE 5.1Classifietion : ER-7OS;Z FrO18

: DCEN(CIAW)/DCEP(SMAWIue143(GrAwli/s7_z(sMAwt votts :a6-22(GIAW 12L_27{SMAWI

Progressid (Uphill,Downhill) : UpHluto-.:o | 4o.g - 42.13 mmlmin(6rAw) / 64.2_rO8mm/min(SMAWIq Weave : StRtNGq KIOT& IUEIVE AOORF|llUp,HOr ASS lltAt

: 25 NMESoF Et.EcTRoDEoRE DtAorsingle Pass Persidel: MULTtpAsSq Muftiple Electrodes : MUL''LE

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BR.4IIMAI 'TJI 'RA'RACKER AND POLYI\TI iR-' ID.

ENGINEERS II{DI.{ LI ] I I I 'F-D.oNil?A("]()t?:

JAlll I\D PROJECTSLtrUtI.trD.PRO(.fD('RE Qt "{LI ' ICATIO\ RECORD (PQR)

il' ot H1)RL:.\vEclt{\ tc{L \,r,oR|\s upFft{DFf t \r T

BR{f{MAPTiTR.l. PETROC,| II, EIt I ICAL CO]IIPL-\ PROJECTSErL Sla.rdald ec ^lo 6iZ-t.tOO Rw.l FqreNo il G REV.I

G.rds of fatkn e letih

l&6 foo ocide th weld ioint.lola fom outsile tte reH hinc

Guided Bend Tests (aw _160l

fr"rto.i.a o,t", p*EilIGEilqEEiJ

.s.tii5-y r y6 - N oM@nddrc-.f Fk

l0lQf.load)HV Value of, Weld top to bottom (LH to RHI

FtV Vatue on HAZ top & bottom (LHlHV Value on t{AZ top & bottom (RHl

tfv Value 6 p/Mbt+op3_bo,trom (LH)

RADroGMpHrcEsrr,ru l*Iil." ""t'Metalop&boftonRH,

It{o. 02 DATEttOIO2/mrL

mt W.{d Tesrlqw - llOIPeEtration into pac.rt ^trt : y6 n

MrercsdtsOrHrO(ANtAIrc|||4 I|AO qf .-ytf-| -tdi3 _ rf.Gb Jri. ldt WC(

2lvtcKERs MRDNEsssuRvEy:-ao*wddi*trt'd?tsci'qs'@l*ttma'(had e

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, Ti l :Prlvrte Umlted

r4d4_uDtTelephme r 246i1-07912461_42.71463_1950FnxNa 91$e246jt-4g12Sii2Alr$ntish ulcherjeeRoad,Kolkata -il00Lhrt( G0I{ERNI{ENTRECTSTERD)TestrM${cateT'.C.No. Mi44/A/ZOtt.Ref,/Ordero.El$/d907/rl-d?6Jl$-49?.Sender'oName r.Ad&esn

Descrilxiur of5anple9,(*IdBntificsfirurh{mk

Date 01.03. 011.Dafe; 15.02,2011.Idiu Limited,Brahm ftacker & PolymerProject,Dibrugflrh 006,mmthiokx 30i)mm onggfficutplecsbuttmender'sSpecificdion f ,dSMESec.IK Wetdinl(Iufgtt: 5.4,-106, r. B; R'oced,reQualiticdionRecord)Sanrplecceivedon : 21.02.2011.

Timsverm.SectiwrTi:asileTed:CeugewidthCuuge avg.) hidrnessUltim*e TensileStreugthObservatiot

0bsenuticnRemalcsI80oRootBandTert

Obserrration

lltr'j:Y I l;* f *a mn, s erA_06n007,cr"d"_.BTfiJfflrer,r,eldjointIS0oFaceBmdTe$:9.48mm545MPaBrokenfiromdside

.SpecimenFB-2 :9.80nruGslt"tda-a-a-U specimea-FB-t:Specirnen(alg.)thickness9.g0trrtrtNoopetr'n ddiscotrtinut es. Noop*n wtdcrieco,trtinut *s.Accvffable. .Aoce1**le.(Rollerdia-4 T) specimenRB-l : @-nn+:pecimaravg-)thictcness 9tr8 - 9.80mmobsenration Noopenueld iscmtiruities. Noopenueld isroatinurtieeRemskn Acc+g*Sle. Accept$Ie.ntw+gk* trd io,J:fr ntcarriedqrt anper.A,sME-sc.Xd ri10,Q\fl4-q. I )

ffi:,t||* j:j*:tllection3f thebunwetdJoinr.sreetpipYjfj:l113 evealslovidrucefcrurJe.*kofn;; i;;;& othersignificurt welddefecf-SEECIEICAIION.;lffiHrt"ff r.rxrsnr.rinera*ro.;, Contd...Page-2.s.qra_T'LEs) HoT D&IALW"I y us.Resd';R'D'c s'r)' 'M'&C'/MIN/s/iilt 7i lB.J.z0,s,,,*.I..s.o*.r,/gJo/:94iIJgg ,)rcAL/7:.drr,p,7:r,

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2#1-O7e7'l'olo;rlrrrrrrr: l,l(vl07$l28L#272-t(tt-9s{)IrnxNo. 9t-03 2464-.{8f 2^SatishMukherjeeRoad,Kolkata -7000?i( covERNnmNT REGTSTTRD)TesfCertlftcste- Page 2..tl No. M/44tNt0U.Ref .lOrdelNo. EIS,rd 01C-62 /s-4392.Sender'sNarne &.Address

Deneriotronf$aaple&IrjentrJic.ericnMB{ft-ende.r'specificationfm

smple eaet

, E ' :Prlvate Umned

0 r .0 3 .2 0 1 1 .15. 2. 011.

Vickers Ha-&reasSurvev{d 10}-.gt.Load}FIVValue nWeldcpto bott (L.FLo R.n)

FfVValueonHAZtop&b

India Limited, BrahmaputraCracker& Project,a'h in-786

rg?,Lg7,2lg219,206792.l?9,119,1?9.

191, 93,g2.L62,162,159.767,161,161.

(L.H)(RrL)IV Value n HAZtcp & bottEIVVafueon/Metaltop&IfV Valueon Pl}utetalop&

Crtiflcd that the Le$ts r-rurricraiedrreinSTEL-FIL-ATIoN.SANPLE (S)NOTDRAWNBy us,

ReBd,;R,D.e S,O,.M.&C.iMIN/xt ldr j t l

(L.Fr)(R.r{)Copyto : y/ JaihindProjectsLimitedL--. .L. Project,

P.t). Dibrugarh,dsean,786

c uecrrcarrled cr.d.n accqdarice rr,ith $IANDARD tc*ting

3,76.S,S.,.S,S.,/836194 lg99L) 1CAL?2dL 28.9.72.troU,.1.L. .PC.I.L. .H.E.L

Welder'sName-Md.H. Anesri.

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