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Condition Monitoring 101Bently Nevada wireless solution

Bently Nevada

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Asset Condition & Optimization• Asset Condition Transducers• Continuous Protection

Monitors• Scanning and Wireless

Monitors• Equipment & Instrumentation

Diagnostic Services

Cond.MonitoringBently Nevada

Optimization & Controls

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Plant Optimization Software• Asset Condition Monitoring…

All Rotating & BOP Equipment• Asset Diagnostics• Real-Time Plant Thermal

Performance Optimization• Advanced Process Control• Closed Loop Optimal Control• Multi-Plant Dispatch

Optimization

Cond. MonitoringSoftware

Optimization & Controls

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Information ~ Reliability Based

(Pro

du

ctio

n)

Rel

iab

ility

& A

vaila

bili

ty

Maintenance Expenditure

Preventive

Reactive or Corrective

Data ~ Condition Based

Predictive

Proactive

Time Based

Run to Fail

B

A

Sources:

• Society of Maintenance & Reliability Professionals Survey

• The Business Case for Reliability, Management Resources Group, Inc.

Enabling Predictive and Proactive Strategies

Question: What happens when maintenance expenditure is

reduced without strategy?

Question: What happens when maintenance expenditure is

reduced without strategy?

Condition Monitoring & Pred. Maintenance

Answer: Simply reducing maintenance expenditure also reduces Reliability &

Availability levels

Answer: Simply reducing maintenance expenditure also reduces Reliability &

Availability levels

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A

B

C

D

40% cost reduction

Sources:

• Society of Maintenance & Reliability Professionals Survey

• The Business Case for Reliability, Management Resources Group, Inc.

Enabling Predictive and Proactive Strategies

Condition Monitoring & Pred. Maintenance

Information ~ Reliability Based

Preventive

Reactive or Corrective

Data ~ Condition Based

Predictive

Proactive

Time Based

Run to Fail

Question: What is the potential results in maintenance costs and

production when high level strategies are implemented?

Question: What is the potential results in maintenance costs and

production when high level strategies are implemented?

(Pro

du

ctio

n)

Rel

iab

ility

& A

vaila

bili

ty

Maintenance Expenditure

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Predictive Maintenance ~ Value

• Unplanned vs planned outage cost ratio typically 10:1

• Plant, Fleet, Remote Asset Condition Monitoring

• Sensor, Machine, Process Condition Monitoring

• Enables Reliability Program

• Model Based – Machine Dynamics, Thermodynamics, Process Dynamics.

• Wireless solutions

http://www.hydro.com/en/press_room/news/archive/2007_02/e_operations_en.html

Courtesy of Norsk Hydro, Bergen, Norway

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System 1 Condition Monitoring

Portable Data Collector

MESH Wireless Network

ScanningOnlineData

Acquisition

Electric Machine

Monitoring and Protection

ContinuousOn-line

Protection andMonitoring

DCS Machine Control System

Process Data Historian

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NotificaçãoEmail / OS SAP / Celular / etc.

GE System1Display.

Thin Client. WEB Display.

GE System1Plant Intelligence.

DS Studio. Rule Paks.

Engenharia

Manutenção

Gerência

Operação

GE System1™ Data Acquisition

On-LineContínuo Wireless Eficiência Maximo

EletricAssets

NDT Off-LinePDC/PDA

On-Line Multiplex.

GestãoInstrum.

HistorianSDCDPLC

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Engineering

Plant ManagerOperations

Maintenance

DCS

CMMS

ERP

Reliability

Asset Monitoring & Measurement

System1™Data Acquisition

System1™ Decision Support

System1™ Actionable Information

Notifier

Data Correlation – Turning data into InformationData Correlation – Turning data into Information

Actionable Information® For Each Person

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System 1 – Supporting Services Agreement

ProjectJustification

ProjectManagement

ProgramImplementation

ProgramExecution

(BOO)

ProgramOptimization

Turn-KeyInstallation

System Specification