ITP PIPING AFTER REV MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign1Material Receiving InspectionCorrect material and AppearanceVisualEach ReceivingSpecification and CodeQI - G.07b-IW2FIT-UPa.Identification of JointCorrect IdentificationReviewEach JointIsometric DrawingsQI-L07RRRb.Check cutting/fit-upCorrect Fit Up, Orientation, dimentional &Orientation, record & mark on the piping Heat No, provision of backing gas, root gap, angle, cleanliness, allignment, weather condition, proper protection & correct as per Isometric, tack wedlingVisualEach JointIsometric Drawings , ASME B.31.3 , 6419M A234-00100, WPS & Mill Cert.QI-L07IWSc.Tack Welding CheckAppearance & Location of tack weldVisualEach JointASME Sec. IX & 6419M A234-00100QI-L07IdeletedWSd.Pad of Chathodic Protection CheckVisual & DimensionalVisualEach JointIsometric DrawingsQI-L07IWWPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:I:RFI, mandatory inspection and repprtMarch-8-2013W:RFI, option inspection and as reportH:RFI, mandatory inspection and as reportR:No RFI, No inspection and review/sign reportName: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMS:No RFI, monitoring works and no sign reportCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign3WELDINGa.Consumable Control (including electrode control)Correct Consumable (Storage & Baking).ReviewRandomProject Procedure/specification-ISSb.WPS & PQR Review and ApprovalWelding Requirement (WPS/PQR Data)ReviewEach WPS/PQRASME Sec. IX & 6419M A234-00100WPS/PQRR/I*R/W*R/W** If new PQR to witness the testc.Welders Performance Qualification Test and/or Procedure Qualification TestPerformance & QualificationVisual & ReviewEach WelderASME Sec. IX & 6419M A234-00100Welder Qualification Record/ Procedure Qualification RecordI/RW/RW/Rd.Weld Inspection during & afterProfiles, defects, Interpass Temp, , No coarse ripple, Undercut & reinforcement.VisualEach JointASME B31.3 & 6419M A234-00100QI-L07IWW4WRAPPINGa.Surface PreparationSurface Condition (Clean & Dry)VisualEach LineVendor SpecificationQI-N03IWSb.Primer CoatPrimer Coat Condition & ApplicationVisualEach LineVendor SpecificationQI-N03IWWc.Inner Tape WrappingAppearance ConditionVisualEach LineVendor SpecificationQI-N03IWWd.Outer Tape WrappingAppearance ConditionVisualEach LineVendor SpecificationQI-N03IWWe.Holiday Dtector TestNo PinholeTestEach LineNo PinholeQI-N04IWWf.Pull-Off / Peel Test (One time only as prequalification at the beginning of wrapping activities, not for production lines test) as per Manufacturer Recommendation/Data-Sheet.StrengthTestSampleManufacture Specification / Data SheetTest ReportIWWPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign5NON DESTRUCTIVE EXAMINATIONARADIOGRAPHIC EXAMINATION1.RT Procedure ApprovalMethod ,Scope of TestReviewAt OnceNDE Procedure & ASME Sec. VNDE ProcedureRAA2.Personnel QualificationsQualification as per requirementReviewEach PersonalNDE Procedure & ASME Sec. VCertificatesRRR3.Identification of JointsCorrect Joint & VisualReviewEach JointsIsometric DrawingsThird Party Form SheetISS4.Perform Test & Evaluate of ResultCorrect TestVisualEach TestNDE Procedure & ASME Sec. VThird Party Form SheetRRR5.Evaluate Of ResultsCorrect Evaluation of defectsReviewEach TestASME B31.3Third Party Form SheetRRRBUltrasonic, Dye Penetrant Examination & Magnetic Particle Examination ( UT, DPE & MPE ) (if Required)1.UT, DPE & MPE Procedure ApprovalMethod ,Scope of TestReviewAt OnceNDE Procedure & ASME Sec. VNDE ProcedureRAA2.Personnel QualificationsQualification as per requirementReviewReviewReviewReviewEach PersonalEach PersonalNDE Procedure & ASME Sec. VCertificatesCertificatesCertificatesCertificatesRRR3.Identification of JointsCorrect Joint & VisualReviewReviewReviewReviewEach JointsEach JointsIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsThird Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWS4.Perform Test & Evaluate of ResultCorrect TestVisualVisualVisualVisualEach TestEach TestNDE Procedure & ASME Sec. VThird Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWS5.Evaluate Of ResultsCorrect Evaluation of defectsReviewReviewReviewReviewEach TestEach TestASME B31.3ASME B31.3ASME B31.3ASME B31.3Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetRRRPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign7HYDROSTATIC TESTa.Test Package Review and Released to TestTest Package ApprovalTest Package ApprovalCorrect Test PackageCorrect TestCorrect TestCorrect TestCorrect TestCorrect TestReviewReviewReviewReviewEach Test PackEach Test PackTest Block DiagramTest Block DiagramTest Block DiagramTest Block DiagramTest PackageTest PackageTest PackageTest PackageRRRb.Calibration of GaugesRangne,Calibration Status & conditionReviewEach GaugeValid CalibrationCertificate CalibrationIRRc.Perform pressure testHold and Check for LeaksHold and Check for LeaksNo Leakage ( Check Pressure, Temperature, Check for any leak and Holding time), Calibration Certificate of GaugesLeakageLeakageLeakageLeakageLeakageVisualVisualVisualVisualEach Test PackEach Test PackASME B31.3 & 6419M A234-00100ASME B31.3ASME B31.3ASME B31.3QI-L02QI-L02QI-L02QI-L02IHW6INSTALLATIONa.Trench & Bed condition CheckCondition of Trench and Bed, Check trench Size, bed Size, No foreign Material, Correct Position and Elevation.VisualEach TrenchAFC DrawingsHandover/Survey Report (put number form)IWWb.Completeness check before loweringInspection Report completenesReviewb.Field Fit up and Weld JointField Weld JointField Weld JointCorrect Joint, (Refer to 2.& 3)Correct JointCorrect JointCorrect JointCorrect JointCorrect JointVisualVisualVisualVisualEach JointsEach JointsIsometric Drawings & 6419M A234-00100Isometric DrawingsIsometric DrawingsIsometric DrawingsQI-L.07QI-L.07QI-L.07QI-L.07IWWc.NDENDE CompleteNDE CompleteCorrect Joint & DefectsCorrect Joint & DefectsCorrect Joint & DefectsCorrect Joint & DefectsCorrect Joint & DefectsCorrect Joint & DefectsReviewReviewReviewReviewEach JointsEach JointsNDE ProcedureIsometric DrawingsIsometric DrawingsIsometric DrawingsNDE ReportNDE ReportNDE ReportNDE ReportRRRd.Field Joint WrappingField Joint WrappingField Joint WrappingCorrect Joint (Refer to 4Correct JointCorrect JointCorrect JointCorrect JointCorrect JointReviewReviewReviewReviewEach JointsEach JointsIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric Drawings-IWsR1. Surface PreparationSurface Condition (Clean & Dry)Surface ConditionSurface ConditionSurface ConditionSurface ConditionSurface ConditionVisualVisualVisualVisualEach LineEach LineVendor SpecificationWrapping SpecificationWrapping SpecificationWrapping SpecificationQI-N03QI-N03QI-N03QI-N03IWsWs2 .Primer Coat8.5.2 Primer Coat8.5.2 Primer CoatApplication & Primer Coat ConditionPrimer Coat ConditionPrimer Coat ConditionPrimer Coat ConditionPrimer Coat ConditionPrimer Coat ConditionVisualVisualVisualVisualEach LineEach LineVendor SpecificationWrapping SpecificationWrapping SpecificationWrapping SpecificationQI-N03QI-N03QI-N03QI-N03IWsWs3. Inner Tape Wrapping8.5.3 Inner Tape8.5.3 Inner TapeAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionVisualVisualVisualVisualEach LineEach LineVendor SpecificationWrapping SpecificationWrapping SpecificationWrapping SpecificationQI-N03QI-N03QI-N03QI-N03IWsWs4. Outer Tape Wrapping8.5.4 Outer Tape8.5.4 Outer TapeAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionAppearance ConditionVisualVisualVisualVisualEach LineEach LineVendor SpecificationWrapping SpecificationWrapping SpecificationWrapping SpecificationQI-N03QI-N03QI-N03QI-N03IWsWs5. Holiday Detector Test8.5.5 Holiday Detector Test8.5.5 Holiday Detector TestNo PinholePinholePinholePinholePinholePinholeTestTestTestTestEach LineEach LineNo PinholeNo PinholeNo PinholeNo PinholeQI-N04QI-N04QI-N04QI-N04IWWs8e.BackfillingBackfill condition & Material Backfill.Backfill conditionBackfill conditionBackfill conditionBackfill conditionBackfill conditionVisualVisualVisualVisualEach LineEach LineIFC DrawingIFC DrawingIFC DrawingIFC DrawingQI-C.0.06Backfill ReportBackfill ReportBackfill ReportIWWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign1Material Receiving InspectionCorrect material and AppearanceVisualEach ReceivingSpecification and CodeQI - G.07b-IW2FIT-UPa.Identification of JointCorrect IdentificationReviewEach JointIsometric DrawingsQI-L07RRRb.Check cutting/fit-up.Correct Fit Up, Orientation, dimentional &Orientation, record & mark on the piping Heat No, provision of backing gas, pre-heat before tack weld, root gap, angle, cleanliness, allignment, weather condition, proper protection & correct as per Isometric.VisualVisualVisualVisualEach JointEach JointIsometric Drawings , ASME B.31.3 , 6419M A234-00100, WPS & Mill Cert.QI-L07QI-L07QI-L07QI-L07IWsWsc.Tack Welding CheckAppearance & Location of tack weldVisualEach JointASME Sec. IX & 6419M A234-00100QI-L07QI-L07QI-L07QI-L07IWsWsd.Weld IdentificationCompleted WeldCompleted WeldCompleted WeldCompleted WeldCompleted WeldCompleted WeldVisualVisualVisualVisualEach JointEach JointASME B.31.3 , 6419M A234-00100,QI-L07QI-L07QI-L07QI-L07IWsWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign3WELDINGa.Consumable Control (including electrode control)Correct Consumable (Storage & Baking).ReviewRandomProject Procedure/specification-IWsWsb.WPS & PQR Review and ApprovalWelding Requirement (WPS/PQR Data)ReviewEach WPS/PQRASME Sec. IX & 6419M A234-00100WPS/PQRRARc.Welders Performance Qualification Test and/or Procedure Qualification TestPerformance & QualificationVisual & ReviewEach WelderASME Sec. IX & 6419M A234-00100Welder Qualification Record/ Procedure Qualification RecordIWWd.Preheat ( if specified)- Torch or Heating ElementPreheat & PWHT ( if specified )Preheat & PWHT ( if specified )Correct temperatureCorrect temperatureCorrect temperatureCorrect temperatureCorrect temperatureCorrect temperatureVisual & ReviewVisual & ReviewVisual & ReviewVisual & Reviewas specifiedas specifiedASME B31.3 & 6419M A234-00100-QI-L.07 /PWHT ChartQI-L.07 /PWHT ChartQI-L.07 /PWHT ChartISSe.Weld Inspection during & afterProfiles, defects, Interpass Temp, Post Heat, No coarse ripple, Undercut & reinforcement.VisualEach JointASME B31.3 & 6419M A234-00100, WPSQI-L07IWWd.Visual InspectionWeld profileVisualEach JointASME B31.3 & 6419M A234-00100QI-L07IWWPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign4POSITIVE MATERIAL IDENTIFICATION (PMI) TEST PROCEDURE AT SITE Dwg No. (6419R A430-00003)a.PMI Test Procedure ApprovalMethod ,Scope of TestReviewas specifiedPMI Test Procedure at Site (Dwg No. 6419R A430-00003)PMI Test ProcedureRRRb.Identification of Weld Joints/MaterialIdentification of Weld Joints/MaterialIdentification of Weld Joints/MaterialCorrect Joint & VisualCorrect Joint & VisualCorrect Joint & VisualCorrect Joint & VisualCorrect Joint & VisualCorrect Joint & VisualReviewReviewReviewReviewas specifiedas specifiedPMI Test Procedure at Site (Dwg No. 6419R A430-00003)QI-AV.01QI-AV.01QI-AV.01QI-AV.01IWWsc.Perform Test & Evaluate resultPerform TestPerform TestCorrect TestCorrect TestCorrect TestCorrect TestCorrect TestCorrect TestTestTestTestTestEach TestEach TestPMI Test Procedure at Site (Dwg No. 6419R A430-00003)QI-AV.01QI-AV.01QI-AV.01QI-AV.01IWWd.Evaluate Of ResultsEvaluate Of ResultsEvaluate Of ResultsCorrect Evaluation of materialCorrect Evaluation of defectsCorrect Evaluation of defectsCorrect Evaluation of defectsCorrect Evaluation of defectsCorrect Evaluation of defectsReviewReviewReviewReviewEach TestEach TestPMI Test Procedure at Site (Dwg No. 6419R A430-00003)QI-AV.01QI-AV.01QI-AV.01QI-AV.01RRRPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign5INSTALLATIONa.Pipe supportCorrect pipe support , location / type / size /materialVisualEach LineIsometric DrawingsQI-L.01IWWsb.Pipe Spool internal cleaning prior to installationPipe Spool cleaness prior to installedPipe Spool cleaness prior to installedCondition of CleanlessCondition of CleanlessCondition of CleanlessCondition of CleanlessCondition of CleanlessCondition of CleanlessVisualVisualVisualVisualEach LineEach LineProject SpecificationProject SpecificationProject SpecificationProject Specification----IWWsc.Pipes / Spools InstallationPipes / Spools InstalledPipes / Spools InstalledAlignment And Squareness, Plumb/Level/SlopeCorrect spoolCorrect spoolCorrect spoolCorrect spoolCorrect spoolVisualVisualVisualVisualEach LineEach LineIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsQI-L.01QI-L.01QI-L.01QI-L.01IWWsd.Alignment And SquarenessCorrect installationVisualEach LineIsometric DrawingsQI-L.01IWWse.Plumb / Level / SlopeCorrect installationVisualEach LineIsometric DrawingsQI-L.01IWWsf.Gaskets / Valves (included Control Valve,Check Valve & Safety Valve)Gaskets controller / ValvesGaskets controller / ValvesCorrect installationCorrect installationCorrect installationCorrect installationCorrect installationCorrect installationVisualVisualVisualVisualEach LineEach LineIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsQI-L.01QI-L.01QI-L.01QI-L.01IWWsg.Strainers / Support / Hangers (clearance & set-up on cold and hot condition)Strainers / Hangers / SupportStrainers / Hangers / SupportCorrect installationCorrect installationCorrect installationCorrect installationCorrect installationCorrect installationVisualVisualVisualVisualEach LineEach LineIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsQI-L.01QI-L.01QI-L.01QI-L.01IWWsh.NDENDE CompleteNDE CompleteCompleteness of NDECompleteness of NDECompleteness of NDECompleteness of NDECompleteness of NDECompleteness of NDETestReviewReviewReviewEach LineEach LineNDT ProcedureNDT ReportNDT ReportNDT ReportNDE ReportNDE ReportNDE ReportNDE ReportIWWsd.Bolt tighteningconform to torque valueTestIWSi.Fina PunchlistFinal PunchlistFinal Punchlist- Line Check before hydrotest- Line Check before hydrotest- Line Check before hydrotestCompleteness of Installation, Correct material spec, Orientation as per dwg, gasket, nut & bolt matl, Tighten, pipe support any change in pipe routing record.Visual & ReviewVisual & ReviewVisual & ReviewVisual & ReviewEach LineEach LineIsometric Drawing, P & IDIsometric DrawingIsometric DrawingIsometric DrawingQI-L.01QI-L.01QI-L.01QI-L.01IWWs- Pipe support welded direct to PipeCompleteness of Installation, Correct material spec,Visual, DPE & ReviewVisual & ReviewVisual & ReviewVisual & ReviewEach SupportEach LineIsometric Drawing, P & IDIsometric DrawingIsometric DrawingIsometric DrawingThird Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign6NON DESTRUCTIVE EXAMINATIONARADIOGRAPHIC EXAMINATIONapproval procedure, qualification personnel, .1.UTMethod ,Scope of TestReviewAt OnceNDE Procedure & ASME Sec. VNDE ProcedureRRR2.PTQualification as per requirementReviewEach PersonalNDE Procedure & ASME Sec. VCertificatesRRR3.MPICorrect Joint & VisualReviewEach JointsIsometric DrawingsThird Party Form SheetIWsR4.Perform TestCorrect TestVisualEach TestNDE Procedure & ASME Sec. VThird Party Form SheetIRR5.Evaluate Of ResultsCorrect Evaluation of defectsReviewEach TestASME B31.3Third Party Form SheetRRRPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ SignBUltrasonic, Dye Penetrant Examination & Magnetic Particle Examination ( UT, DPE & MPE ) (if Required)1.UT, DPE & MPE Procedure ApprovalMethod ,Scope of TestReviewAt OnceNDE Procedure & ASME Sec. VNDE ProcedureRRR2.Personnel QualificationsQualification as per requirementReviewReviewReviewReviewEach PersonalEach PersonalNDE Procedure & ASME Sec. VCertificatesCertificatesCertificatesCertificatesRRR3.Identification of JointsCorrect Joint & VisualReviewReviewReviewReviewEach JointsEach JointsIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsThird Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWsR4.Perform TestCorrect TestVisualVisualVisualVisualEach TestEach TestNDE Procedure & ASME Sec. VThird Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWWs5.Evaluate Of ResultsCorrect Evaluation of defectsReviewReviewReviewReviewEach TestEach TestASME B31.3ASME B31.3ASME B31.3ASME B31.3Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign7POSTWELD HEAT TREATMENT (PWHT), if requireda.PWHT Procedure ApprovalMethod ,Scope of TestReviewAt OnceASME B31.3PWHT ProcedureIRRb.Joints IdentificationCorrect Joint & VisualVisualEach Joint & Whenever ApplicableEach JointASME B31.3PWHT Report/ChartIWsWsc.Perform TestCorrect TestVisualEach Joint & Whenever ApplicableEach JointASME B31.3PWHT Report/ChartIWWsd.Evaluation of ResultCorrect resultReviewEach Joint & Whenever ApplicableEach JointASME B31.3PWHT Report/ChartRRRe.NDE after PWHT (if applicable)Correct TestReviewEach Joint & Whenever ApplicableEach JointASME B31.3Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetQI-L.11 /QI-L12 or Third Party Form SheetIWWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign8HARDNESS TEST (HT) , if requireda.HT Procedure ApprovalMethod ,Scope of TestReviewReviewReviewReviewAt OnceAt OnceASME B31.3ASME B31.3PWHT ProcedurePWHT ProcedurePWHT ProcedurePWHT ProcedureIRRb.Joints IdentificationCorrect Joint & VisualCorrect Joint & VisualCorrect Joint & VisualVisualVisualVisualVisualEach Joint & Whenever ApplicableEach JointASME B31.3ASME B31.3ASME B31.3ASME B31.3QI-L04QI-L04QI-L04QI-L04IWsWsc.Perform TestCorrect TestCorrect TestCorrect TestVisualVisualVisualVisualEach Joint & Whenever ApplicableEach JointASME B31.3ASME B31.3ASME B31.3ASME B31.3QI-L04QI-L04QI-L04QI-L04IWSd.Evaluate Test ResultsCorrect resultCorrect resultCorrect resultCorrect resultCorrect resultCorrect resultReviewReviewReviewReviewEach Joint & Whenever ApplicableEach JointASME B31.3ASME B31.3ASME B31.3ASME B31.3QI-L04QI-L04QI-L04QI-L04RRRPrepared by (Contractor)Approved by (Contractor)Rev.No:Date:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:MHI-APEX-REKIND QA/QCInspection and Test Plan For Piping WorkForm. NoRev. No:DateQI - G-08205-March-13Pages.:ITP sheet No. 6419R A434-00001SAMUR PROJECTProject No.CommodityIdentificationRemarksHC-T&C/2010/0008SUBCONTRACTORCONTRACTOROWNERActivity No,Inspection/ Test Activity ItemCharateristic To Be Verfied/Inspected/TestedMethode of InspectionFrequencyAcceptance Creteria/Reference DocumentVerifing DocumentDate/ SignDate/ SignDate/ Sign9PRESSURE TESTa.Test Package Review and released to TestTest Package ApprovalTest Package ApprovalMethod ,Scope of TestMethod ,Scope of TestMethod ,Scope of TestMethod ,Scope of TestMethod ,Scope of TestMethod ,Scope of TestReviewReviewReviewReviewEach Test PackEach Test PackTest Block DiagramTest Block DiagramTest Block DiagramTest Block DiagramTest PackageTest PackageTest PackageTest PackageRRRb.Calibration of GaugesCalibration of GaugesCalibration of GaugesValid Calibration, Range, ConditionValid CalibrationValid CalibrationReviewReviewReviewReviewEach GaugeEach GaugeValid CalibrationValid Calibration CertificateValid Calibration CertificateValid Calibration CertificateCalibration certificatesCalibration certificatesCalibration certificatesCalibration certificatesRRRc.Hold and Check for LeaksHold and Check for LeaksHold and Check for LeaksCorrect hold pressure and leakage, check Pressure, Temp, Holding time & check for any leak.Correct hold pressure and leakageCorrect hold pressure and leakageCorrect hold pressure and leakageCorrect hold pressure and leakageCorrect hold pressure and leakageVisualVisualVisualVisualEach Test PackEach Test PackASME B31.3 & 6419M A234-00100ASME B31.3ASME B31.3ASME B31.3QI-L02QI-L02QI-L02QI-L02IHH10FLUSHING / BLOWINGa.Procedure ReviewProcedure ReviewProcedure ReviewMethod ,Scope of WorkMethod ,Scope of WorkMethod ,Scope of WorkMethod ,Scope of WorkMethod ,Scope of WorkMethod ,Scope of WorkReviewReviewReviewReviewAt OnceASME B31.3ASME B31.3Steam Blow Out/Oil Flushing/Clean Up ProcedureSteam Blow Out/Oil Flushing/Clean Up ProcedureSteam Blow Out/Oil Flushing/Clean Up ProcedureSteam Blow Out/Oil Flushing/Clean Up ProcedureIRRb.Flushing / BlowingFlushing / BlowingFlushing / BlowingCorrect Line System & be carreful the isolation of equipment or instrument, may damage during flushing/blowingVisualVisualVisualVisualEach LineEach LineFlushing/Blowing ProcedureFlushing/Blowing ProcedureFlushing/Blowing ProcedureFlushing/Blowing ProcedurePrecommissioning ReportPrecommissioning ReportPrecommissioning ReportPrecommissioning ReportIWWsc.Cleanliness CheckCleanliness CheckCleanliness CheckCondition of CleanlinessCondition of CleanliessCondition of CleanliessCondition of CleanliessCondition of CleanliessCondition of CleanliessVisualVisualVisualVisualEach LineEach LineFlushing/Blowing ProcedureFlushing/Blowing ProcedureFlushing/Blowing ProcedureFlushing/Blowing ProcedurePrecommissioning ReportPrecommissioning ReportPrecommissioning ReportPrecommissioning ReportIWW11REINSTATEMENT PIPE WORKa.Install Permanent Gaskets & Instruments, completeness of installation of all piping accessories and Bolt tightness.Completeness Correct InstallationCompleteness InstallationCompleteness InstallationCompleteness InstallationCompleteness InstallationCompleteness InstallationVisualVisualVisualVisualEach LineIsometric DrawingsIsometric DrawingsIsometric DrawingsIsometric DrawingsQI-L05QI-L05QI-L05QI-L05IWWsPrepared by (Contractor)Approved by (Contractor)Rev.No:Rev.No:H: Hold, W: Witness, Ws: Spot Witness, R: Review, I: InspectionMarch-8-2013Name: Edi Sunardi/QC EngineerName: Amir GJ Tarigan/FQMCertified Complete (Contractor-SM/CM) Date:Authorization (Contractor FQM) Date:

UNDER GROUND PIPING (1/4)UNDER GROUND PIPING (2/4)UNDER GROUND PIPING (3/4)UNDER GROUND PIPING (4/4)ABOVE GROUND PIPING (1/9)ABOVE GROUND PIPING (2/9)ABOVE GROUND PIPING (3/9)ABOVE GROUND PIPING (4/9)ABOVE GROUND PIPING (5/9)ABOVE GROUND PIPING (6/9)ABOVE GROUND PIPING (7/9)ABOVE GROUND PIPING (8/9)ABOVE GROUND PIPING (9/9)44444444444448. NDE Post PWHT - stand alone