fi-wc-11ap fi-wc-11ap2 and related unitsuser manual model number: fi-wc-11ap fi-wc-11ap2 and related...
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USER MANUALMODEL NUMBER:FI-WC-11APFI-WC-11AP2AND RELATED UNITS
Wall Mounted High Concentration Foam Unit with All-Poly Fittings
English (Original Instructions)
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Page 2 of 9 | 06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
Read this manual completely and understand the machine before operating or servicing it.• Readallinstructionsbeforeinstallingoroperatingunit.• Alwayswearappropriatepersonalprotectiveequipment
(PPE)whenoperatingorservicingunit.• Alwaysfollowallchemicalsafetyprecautionsand
handlinginstructionsprovidedbythechemicalmanufacturerandSafetyDataSheet(SDS).
• Ifthisunitismodifiedorservicedwithpartsnotlistedinthismanual,theunitmaynotoperatecorrectly.
• Neverpointthedischargewandatyourself,anotherperson,oranyobjectyoudonotwantcoveredinchemical.
• Alwaysdepressurizeunitafteruse(asdescribedintheAfterUseInstructions).Alwaysstoreunitdepressurized,withthedischargevalveintheclosedposition.
• Donotexceedanincomingairpressureof100psi(7bar).
• Donotexceedafluidtemperatureof100˚F(37˚C).• Alwaysflushtheunitwithfreshwaterfor2-4minutes
whenswitchingfromanalkalinetoanacidoranacidtoanalkaline.
• Onlyusecleananddryair.Airmustbefilteredandfreeofmoistureorpumplifewillbediminished.Ifneeded,installanairdryerbeforeunit.
• Donotuseanairlubricatorbeforetheunit.• Neveruseunitwithhydrocarbonsorflammable
products.
WARNING
PROTECT THE ENVIRONMENTPleasedisposeofpackagingmaterials,oldmachinecomponents,andhazardousfluidsinanenvironmentallysafewayaccordingtolocalwastedisposalregulations.
Alwaysremembertorecycle.
*Specificationsandpartsaresubjecttochangewithoutnotice.
OPTIONS: (unit with 1-product pick up)Pump Seal Material
FI-WC-11AP
Santoprene(standard)
Viton (V)Kalrez(K)
Addboldoptioncodestoitemnumberasshown.Forstandardoptions,nooptioncodeisneeded.
Examples:• FI-WC-11AP(standardunitwithSantoprenepumpseals)• FI-WC-11APV(unitwithVitonpumpseals)
OPTIONS: (unit with 2-products pick up)Pump Seal Material
FI-WC-11AP
Santoprene(standard)
2Viton (V)Kalrez(K)
Addboldoptioncodestoitemnumberasshown.Forstandardoptions,nooptioncodeisneeded.
Examples:• FI-WC-11AP2(standardunitwithSantoprenepump
seals)• FI-WC-11APK2(unitwithKalrezpumpseals)
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Page3of9|06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
REQUIREMENTSCompressedairrequirements 40-80psi(3-5bar)with5-10cfm(141-283l/min)Waterrequirements 10-100psi(0.7-6.9bar)
Backflowpreventionisrequired–consultlocalplumbingordinancesformoreinformation.Liquidtemperaturerange 40-100˚F(4.4-37˚C)Chemicalcompatibility Chemicalproductsusedwiththisequipmentmustbeformulatedforthistypeof
applicationandcompatiblewithunitmaterialsandpumpseals.Formoreinformationonchemicalcompatibility,consultthemanufacturerorMSDSforyourproductorcontactourcustomerservicedepartment.
SPECIFICATIONSFI-WC-11AP FI-WC-11AP2
Powertype CompressedairChemicalpickuptype DrawsfromconcentratedproductDilutionratiorange(water:chemical)*
1:1 to 16:1
Numberofproductsunitcandrawfrom
Oneproduct Twoproducts,oneatatime
Suctionlinelength/diameter 8ft.(2.4m)clearbraidhosewith1/2in.(12.7mm)insidediameter(foreachproduct)Dischargehosediameter/length 50ft.(15m)hose,with3/4in.(19mm)insidediameterDischargewand/tiptype 32in.(31.2cm)polypropylenewandwithzerotipandpolypropyleneballvalveOutputdistance 15-20ft.(4.6-6.1m)Outputvolume 20gal/min(75l/min)offoamFlowrate* 1.6gal/min(6l/min)Pumpseals Santoprene,Viton,orKalrezFluidfittingstype All-poly*Dilutionratesandflowratesgivenarebasedonchemicalwithviscosityofwaterandfactoryairpressuresettings.
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Page4of9|06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
Installation Instructions:1. Removeallcomponentsfrompackaging.2. Selectdesiredareatomountthecontrolbox.
Note:Werecommendmountingthecontrolboxataheightof6feetorless.Thechemicalsuctionlinesmustreachthebottomofthechemicalcontainer.Thebottomofthechemicalcontainershouldnotbepositionedhigherthanthebottomofthecontrolbox.
3. Attachthecontrolboxmountingfeettothebackofthecontrolbox,usingthefourscrewsprovidedinthepartspackage.
4. Mountthecontrolboxtothewallusingfourofthescrewsandplasticanchorsprovidedinthepartspackage.Note:Todrillholesfortheplasticanchors,usea5/16inchdrillbit.
5. Mountthehosehangerinaconvenientlocationusingtheremainingtwoscrewsandanchorsprovidedinthepartspackage.
6. Attachthedischargehoseassemblytothedischargehosebarb(HB1234)andsecureitwiththelargerhoseclampprovidedinthepartspackage.
7. Connecttheairinlethosebarb(HBSS1438)providedinthepartspackagetotheairinletvalve(BVB14)locatedonthesideofthecontrolbox.Thenattacha3/8inchI.D.airlinefromyouraircompressortotheairinlethosebarb,andsecureitwiththesmallerhoseclampprovidedinthepartspackage.
8. Connectawaterlinetothewaterinletfitting(SNB34GH).Note:Aback-flowpreventermustbeinstalledinthewaterline–checklocalplumbingcodestoensureproperinstallation.
9. Insertthepropermeteringtipsandconnectthechemicalintakelinestotheinletbarbs.Note:Usetheincludedmeteringtipcolorchartstodeterminetheappropriatemeteringtipbasedontheproductanddilutionrateyouwillbeusing.
10.Placetheotherendofeachchemicalintakelineintoachemicalcontainer.
METERING TIP COLOR CHART
Metering Tip ColorDiameter (Inches)
Ratios (Water:Chemical)**
NO TIP NO TIP 1:1GREY 0.128 1.5:1BLACK 0.098 2.25:1BEIGE 0.07 3.25:1RED 0.052 4.25:1WHITE 0.043 6.5:1BLUE 0.04 7.5:1TAN 0.035 9:1GREEN 0.028 11:1ORANGE 0.025 16:1BROWN* 0.023 22:1YELLOW* 0.02 27:1PURPLE* 0.014 43:1PINK* 0.01 53:1
* Use of these metering tips is not recommended. At ratios greater than 16:1 (water:chemical), the output volume of the unit may be greatly reduced.
**Injectionrateswillvarybasedonchemicalviscosity,airpressure,andmanyotherfactors.Werecommendtestingunitoutputtoverifyinjectionratepriortouse.
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Page5of9|06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
Operation Instructions:1. Slowlyopenthedischargevalve(HV34)tobeginfoaming.
Thedischargevalveshouldbecompletelyopenwhilefoaming.
2. Adjusttheneedlevalve(NV14Y),locatedinsidethecontrolbox,toregulatethewetnessordrynessofthefoamfollowingthestepsbelow:a. Closeneedlevalve(NV14Y)completelyinclockwise
direction.b. Openneedlevalve(NV14Y)incounter-clockwise
direction3completeturns.c. Continuetoopenneedlevalvein¼turnincrements,
allowing30secondsbetweenadjustments,untildesiredconsistencyoffoamisachieved.
After Use Instructions:1. Placethechemicalsuctionlineintoacontainerofwater.2. Openthedischargevalve(HV34),andallowtheunittobe
flushedwithwaterforapproximately2-4minutesoruntilallchemicalhasbeendischargedfromsystem.
3. Closeairinletvalve(BVB14).4. Shutoffthewatersupplytotheunit.5. Openthedischargevalvetorelieveanypressure
remainingintheunit.6. Closethedischargevalveafterallpressurehasbeen
relievedfromtheunit.Storetheunitwiththedischargevalveintheclosedposition.
Maintenance Instructions:Tokeepyourfoamunitoperatingproperly,periodicallyperformthefollowingmaintenanceprocedures:Note:Beforeperforminganymaintenance,ensurethattheunithasbeendisconnectedfromtheair/watersupplyanddepressurizedaccordingtothe“AfterUseInstructions”above.• Inspectthepump(P56/P56K/P56V)forwearandleaks.• Inspectallhosesforleaksorexcessivewear.Makesureall
hoseclampsareingoodconditionandproperlysecured.• Replacethefilterlocatedwithintheairregulator(R25)as
needed.Cleanbyunthreadingtheairregulatorbowlfromtheairregulator(R25).
• Checkthechemicalmeteringtips,intakelinesandstrainersfordebrisandcleanasneeded.
• Draintheaircompressortankonaregularbasistohelpextendpumplife.Anairsourcewithahighmoisturecontentwillacceleratepumpwear.Note:Iftheairsourcehasahighmoisturecontent,youmaywishtoinstallawaterseparator(WS-20CFM)beforetheunit.
Troubleshooting Instructions:• Checktoensurethatthedischargehoseisuncoiled
properly,andthattherearenokinksthatcouldobstructfluidflow.
• Checktheairregulatorbowlandairfilterfordebrissuchaswater,oil,orrustparticles.Cleanbyunthreadingtheairregulatorbowlfromtheairregulator(R25).
• Ifairpassesthroughthepump(P56/P56K/P56V)withoutcycling,thepumpneedstobereplaced.
• Ifsolutionbacksupintotheairregulatorbowl,thecheckvalve(CV38-AP)needstobereplaced.
• Checkforproperairpressureontheairgauge(AG100).Theairregulator(R25)isfactorysetat50psi(3.4bar).Operatingrangeis40to80psi(3to5bar)with5to10CFM(141.6to283.3l/min).
• Iftheunitoperatesatareducedpressure: o Checktheaircompressorsupplyingtheunit.Ifthepressureislessthan40psi(3bar),turntheunitoffuntilthecompressorcancatchup.
o Iftheairsupplyis50psi(3.4bar)orabove,checktheairgauge(AG100),whichshouldreadnear50psi(3.4bar).Iftheairgaugereadsmoreorlessthan50psi(3.4bar),adjustthepressurebyturningtheknobonthetopoftheairregulator(R25).
• Checkthechemicalmeteringtips,intakelinesandstrainersfordebrisordamage.Cleanorreplaceasneeded.Topreventdamagetotheunit,strainersmustalwaysbeused.
• Makesureproperfoamingchemicalandconcentrationarebeingused.
• Iftheneedlevalve(NV14Y)isopentoofar,thepump(P56/P56K/P56V)maycycleimproperlyduetolackofairpressure.Ifthisoccurs,closeandreadjusttheneedlevalve(NV14Y)asdescribedinOperationInstruction.
• Iffoamcomesoutwet,nomatterwheretheneedlevalve(NV14Y)ispositioned,thecheckvalve(CV38-AP)mayneedtobereplaced.
• Checkforproperwaterpressureonthewaterpressuregauge(WRG14).Tocheckthepressure:
o Withtheunitrunning,openthedischargevalve(HV60/HV34)andallowtheunittorunforabout1minute.
o Closethedischargevalve(HV60/HV34). o Checkthewaterpressuregauge(WRG14).Thepressureshouldread30psi(2.1bar).
o Ifnecessary,adjustthewaterregulatorusingtheflatheadscrewontheregulatorbody.Thewaterpressureshouldbesetat30psi(2.1bar).Settingthepressurehigherorlowermaydamagetheunitorcauseittomalfunction.
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Page 6 of 9 | 06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
PARTS DIAGRAMS - UNITS WITH STANDARD FITTINGS
CONTROL BOX ASSEMBLY FRONT INSIDE VIEW
CONTROL BOX ASSEMBLY OUTSIDE VIEW
SSA12FWP78
SNB34GH
PBFT-PP
FWLG14SN1414
BVB14
STR34
FR079
CV12FM7-AP
WR12SS
PN3412
WRG14
HBSSEL1438
SSA14
FWLG14
SN1414
R25
AG100
NV14Y
R25DT(Available per �.)H38B-H(Available per �.)
HB1234
P56-BRKT-SCREW
T5
HBEL1238
T5
CV38-AP
HB1238
R25DT(Available per �.)
P56, P56K, or P56V
P56-BRKT
H14B-H(Available per �.)
PN1212
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Page7of9|06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
PARTS DIAGRAMS
1-PRODUCT PICK UP LINE 2-PRODUCT PICK UP LINE
HBELF1212-T(Thread metering �p here for 2-products pick up)
PN1212
HV50-3BCVR1
N1032HV50-3-BRKT
CV12-NS
H12CB(Available per �.)
SHW3
FV2
SHW3
FV2
HBEL1212HBEL1212-T(Thread metering �p here for 1-product pick up)
H12CB(Available per �.)
CV12-NS
SHW3
FV2
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Page8of9|06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
ZERO TIP FOAM WAND ASSEMBLYITEM NUMBER: PWA32
OPTIONAL COMPONENTWATERSEPARATORITEMNUMBER:WS-20CFM
HHPB1214
PW32
HV34
HB3434
HHPB1214
PW32
HV34
HB3434
50 ft (15 m) HOSE ASSEMBLYITEM NUMBER: H34-50-AP
H34B-H(Available per �.)
SSC34HB3434
SSC34
ANTI-KINK SPRING ASSEMBLYITEM NUMBER: AKSS34
PARTS DIAGRAMS
LEGACYPARTSDIAGRAM
HHSB34GH12
WR15G34
ITEM NUMBER DESCRIPTIONHHSB34GH12 STAINLESSHEXHEADBUSHING3/4inMGHBY1/2
FPT
WR15G34 WATERPRESSUREREGULATOR-3/4inFGHBY3/4inMPTBodyABS,internalparts,SS,PPandSanto
LEGACYPARTSLIST
LEGACY WATER REGULATOR ASSEMBLY
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Page 9 of 9 | 06292016
User Manual: Wall Mounted High Concentration Foam Unit with All-Poly Fittings | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model Number: FI-WC-11AP, FI-WC-11AP2 AND RELATED UNITS
ITEM NUMBER DESCRIPTIONAG100 1.5INCHDRYMODEL20DUALSCALEGAUGE
AKSS34-P SSANTI-KINKSPRINGFOR3/4INCHHOSE
AKSS-HPC ANTI-KINKSTAINLESSSTEELHITCHPINCLIP
BCVR1 10-32X1/2PHILPANHEADSS
BVB14 AIRINLETVALVE-VABRS025-4F4F-BT,NICKEL
CV12FM7-AP WHITE½INCHFEMALENPTINLET–BLACK½INCHMALENPTOUTLET–EPSLEAS7PSIHASTELLOYSPRING
CV12-NS 1/2inBARBX1/2inBARBPVCCHECKVALVE-NOSPRING-TEFLONBALL
CV38-AP WHITEPVCCHECKVALVE3/8BARBS-HASTELLOYSPRING-TEFLONBALL
EC14-2 OETIKERCLAMP13.8
FR079 687SERIESFLOWRESTRICTOR-0.79GPM--FPFR687-12F12F-E.79GPM
FV2 FOOTVALVE,VITON,BLUE
FWLG14 .569IDX1.28ODX.08THICKFLATWASHERSS18-8
FWP12 7/8IDX1.5ODX0.05THKSSFW
FWP78 7/8inBY.137BY11/4inFLATWASHER18-8PLN
H12CB 1/2IN(ID)CLEARBRAIDRFSERIES
H14B-H 1/4INCHBLUEHOSE-GOODYEARHORIZON-Availableperft.
H34B-H 3/4INCHBLUEGOODYEARHORIZONHOSE-Availableperft.
H38B-H 3/8INCHBLUEGOODYEARHORIZONHOSE-Availableperft.
HB1234 1/2inMPTX3/4inHOSEBARB
HB1238 1/2inMPTX3/8inHOSEBARB
HB3434 POLYHOSEBARB3/4inX3/4in
HBEL1212-T HOSEBARBELBOW1/2inMPTX1/2inBARB-TAPPEDFORMETERINGTIP
HBEL1238 HOSEBARBELBOW1/2X3/8
HBELF1212-T HOSEBARBELBOW1/2inBYFPT1/2in-TAPPEDFORMETERINGTIP
HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB
HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8HOSEBARB
HBSSEL1814 304STAINLESSELBOW1/8INCHNPTX1/4INCHHOSEBARB
HHPB1214 HEXHEADPOLYREDUCERBUSHING1/2inX1/4in
HHSB34GH12 STAINLESSHEXHEADBUSHING3/4inMGHBY1/2FPT
HV34 3/4inPOLYBALLVALVE
HV50-3 3-WAYBALLVALVE-1/2INCH-FIBERGLASSRE-ENFORCEDPOLYPROPELENEBODY-TEFLONSEATS-EPDMO-RING
HV50-3-BRKT SSBRACKETFORHV50-3
MTK511 METERINGTIPKIT-511/530
N1032 10-32HEXMACHSCREWNUT18-8
NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB
NV14Y-HNDL KNOBFOR2839-1/4NEEDLEVALVE
P56 5700PUMPWITHSANTOPRENESEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT
P56K 5700PUMPWITHKALREZSEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT
ITEM NUMBER DESCRIPTIONP56V 5700PUMPWITHVITONSEALS-INCLUDESHOSEBARBS,
AIRFITTING,ANDAIRPORT
20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring
HB14P 1/4inBRASSHBAIRFITTING/G57/P56
HB5638 HOSEBARBFORP56PUMP
HB5638K HOSEBARBFORP56KPUMP
HB5638V HOSEBARBFORP56VPUMP
P56-BRKT PUMPBRACKET-STAINLESSSTEEL
P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT
PB16138 POLYPROPYLENECONTROLBOX-WORKINGDIMS16x13x8-PUMPMOUNT
PB16138-GSKT NEOPRENEGASKET0.220INCHROUNDCORDSTOCK-61.125INCHES
PB16138-LATCH LATCHFORPB16138
PB16138-PIN STAINLESSSTEELHINGEPINFORCONTROLBOXPB16138-1/8x43/4x1/2inches
PBFT-PP MOUNTINGFEETFORPOLYBOX-PB16138-POLYPROPYLENE
PL16138 CONTROLBOXLID-POLYPROPYLENE-16x13x8-HINGEDLOCKABLELID
PN1212 1/2inMPTX1/2inMPTPOLYNIPPLE
PN3412 3/4inMPTX1/2inMPTPOLYNIPPLE
PW32 3/4inBLACKPOLYPROX32in-FPTOE&MPTOE-SCH.80
R25 AIRREGULATOR-1/4fptTWOPORT1/8fptTWOPORT-INCLUDESFILTERANDBOWL
AFR25 AIRFILTERforR25
ABR25 METALAIRBOWLforR25
R25DT 3/16X5/16CLEARPVCTUBING-Availableperft.
S1034FHL 10X3/4PHILFLATHI-LOTHRDSCREW18-8
SA12B GARDENHOSESWIVELADAPTERX1/2MPT
SHW3 3inLONGCOATEDWEIGHT
SN1414 STAINLESS1/4MPTX1/4MPTNIPPLE
SNB34GH BRASS3/4GHSWIVELNUT
SSA12 STAINLESSMALE/FEMALES.S.ADAPTOR1/2inX1/2in
SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT
SSC12 WORMGEARCLAMP,S/S(.31-.91)
SSC34 WORMGEARCLAMP,S/S(.75-1.25)
SSC38 WORMGEARCLAMP,S/S(.25-.63)
SSHH-F S.S.LASERCUTHOSEHANGER-FLATSTOCK
STR34 1inSEAL/STRAINERFOR3/4GHFITTINGS
T5 1/2POLYTEE
WMS14 14X11/4HEXW/HSMSSLOTT,S/S
WMS14A 5/16X11/2STRAIGHTPLASTICANCHOR
WR12SS WATERPRESSUREREGULATOR-STAINLESSSTEEL-1/2INCHFPT
WR15G34 WATERPRESSUREREGULATOR-3/4inFGHBY3/4inMPTBodyABS,internalparts,SS,PPandSanto
WRG14 WATERPRESSUREREGULATORGAUGEFORWR12SS
WS-20CFM TSUNAMIWATERSEPARATOR20CFM