fe4f10-18-bpt-001 warning - noblelift · zhejiang noblelift equipment joint stock co.,ltd . 1 ......
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FE4F10-18-BPT-001
Warning Operators should read and understand this manual and all warning labels on the forklift before using the forklift. Keep the manual for future reference！
Parts List FE4F10-18 SERIES
Battery Counterbalanced Forklift Truck
ZheJiang Noblelift Equipment Joint Stock Co.,Ltd
1
Introduction
Welcome to use the Noblelift counterbalanced forklift truck!
1. This Parts List includes the parts of the FE4F10‐18series Battery
Counterbalanced forklift Truck.
2. Users can make desired inquiries according to Table of Contents.
3. Please use parts designated by Noblelift Company when replacing parts to
ensure the quality of the forklift.
4. When ordering parts, be sure to clearly indicate the model and ex‐factory
serial No. of the forklift, serial No. of the needed parts, and the required
quantity.
5. To further optimize the product, we reserve the right to modify our
product. The product is subject to change without prior notice and
thanks for your understanding for that. For the latest product
information, you can obtain them from the sales and parts departments
of Noblelift.
2
Table of Contents Foreword ....................................................................................................... 1
Catalogue ..................................................................................................... 2‐3
1 Drive Axle ..................................................................................................... 4‐5
2 Wheel brake................................................................................................... 6‐9
3 Reducer assembly.......................................................................................... 10‐13
4 Differential ................................................................................................... 14‐15
5 Travel motor And Installation DC.................................................................. 16‐17
6 Travel motor And Installation AC .................................................................. 18‐19
7 Travel motor DC............................................................................................. 20‐21
8 Travel motor AC............................................................................................. 22‐23
9 Drive Wheel Assembly ................................................................................. 24‐25
10 Electrical system locations(instrument stand) .............................................. 26‐29
11 DC Electric control assembly(CURTIS) ......................................................... 30‐31
12 AC Electric control assembly(CURTIS) ........................................................... 32‐33
13 AC Electric control assembly(ZAPI)................................................................ 34‐35
14 AC2 Electric control assembly(CURTIS) ......................................................... 36‐37
15 AC2 Electric control assembly(ZAPI).............................................................. 38‐39
16 Power Connector Assembly ......................................................................... 40‐41
17 Steering Device .............................................................................................. 42‐43
18 Steering column assembly ........................................................................... 44‐45
19 Coupling shaft assembly ................................................................................ 46‐47
20 Steering Axle ................................................................................................ 48‐51
21 Steering oil cylinder ..................................................................................... 52‐53
22 Steering Wheel assembly .............................................................................. 54‐55
23 Frame and the Counterweight ...................................................................... 56‐59
24 Attached counterweight .............................................................................. 60‐61
25 Instrument Rack and Hood(one) ................................................................... 62‐63
26 Instrument Rack and Hood(two) ................................................................... 64‐65
27 Foot Brake .................................................................................................... 66‐67
28 Hand Brake .................................................................................................. 68‐69
29 Accelerator .................................................................................................... 70‐71
30 Lifting Motor And Installation ....................................................................... 72‐73
31 Lifting Motor DC ............................................................................................ 74‐75
32 Lifting Motor AC............................................................................................. 76‐77
33 Working Oil Tank Device .............................................................................. 78‐79
34 Multiple Unit Valve (Duplex) ....................................................................... 80‐81
35 Multiple Unit Valve (Triplex) ........................................................................ 82‐83
3
36 Multiple Unit Valve (Quadruple) ................................................................. 84‐85
37 Hydraulic system .......................................................................................... 86‐87
38 Lifting Pipeline System of Main Frame (Standard Main Frame) ................. 88‐89
39 Lifting Pipeline System of Main Frame (2‐level Full Free) ........................... 90‐91
40 Lifting Pipeline System of Main Frame (3‐level Full Free) ........................... 92‐95
41 Side Shifter & Pipeline Installation System (Standard Main Frame) ........... 96‐97
42 Side Shifter & Pipeline Installation System (2‐level Full Free) .................... 98‐101
43 Side Shifter & Pipeline Installation System (3‐level Full Free) .................... 102‐103
44 Fork .............................................................................................................. 104‐105
45 Fork Frame (Standard Main Frame) ............................................................ 106‐107
46 Fork Frame (2‐level Full Free) ...................................................................... 108‐109
47 Fork Frame (3‐level Full Free) ...................................................................... 110‐111
48 Main Frame (Standard Main Frame) ........................................................... 112‐113
49 Main Frame (2‐level Full Free) ..................................................................... 114‐115
50 Main Frame (3‐level Full Free) ..................................................................... 116‐119
51 Lifting Oil Cylinder (Standard Main Frame) ................................................. 120‐125
52 Short Lifting/Lowering Cylinder (2‐level Full Free) ...................................... 126‐129
53 Lifting Cylinder (2‐level Full Free) ................................................................ 130‐133
54 Short Lifting/Lowering Cylinder (3‐level Full Free) ...................................... 134‐137
55 Lifting Oil Cylinder (3‐level Full Free) .......................................................... 138‐143
56 Tilting Oil Cylinder ........................................................................................ 144‐147
57 Overhead Guard .......................................................................................... 148‐149
58 Labels ........................................................................................................... 150‐151
4
Drive Axle
Figure 1
5
Figure 1 Drive Axle
No. SN Name QTY Remarks
A 3001500001 Drive axle 1
1 3001505004 Axle hub 1
2 3001518001 Rubber stopper 1
3 3001502001 Blocking plug 2
4 3001502002 Differential axle 2
5 3001522002 Pad 2
6 0000023169 Bolt 16
7 3001505001 Wheel hub 2
8 3001505002 Drum brake 2
9 3001523003 Bolt 12
10 3001524001 Hub nut 12
11 0000027019 Bearing 2
12 3001522003 Bearing oil seal assembly 2
13 3001523004 Bolt 8
14 3001522004 Oil seal 2
15 3001500004 Oil seal block circle 2
16 0000024027 Small round nut 2
17 0000025070 Stop washer for round nut 2
18 3001525002 Pad 2
19 3001500005 The brake assembly (right) 1
20 3001500006 The brake assembly (left) 1
21 3001523005 Bolt 4
22 0000028031 Cylindrical pin 1
6
Wheel brake
Figure 2
7
Figure 2 Wheel brake
No. SN Name QTY Remarks
A 3001500005 Brake assembly ( right ) 1
B 3001500006 Brake assembly (left) 1
C 3001500007 Brake cylinder assembly 1
1 3001502003 Wheel cylinder 1
2 3001502004 Cylinder piston 2
3 3001518002 Cylinder sleeve 2
4 3001531001 Cylinder spring 1
5 3001504001 Cylinder shield 2
6 3001502005 Piston rod of cylinder 2
7 3001518003 Oil plug of brake cylinder 1
8 3001504002 Thread guard 1
9 3001523006 Bleeder screw of cylinder 1
10 3001502006 Bleeder screw shield 1
11 3001500009 Brake shoes with friction piece of
assembly (ahead) 1
12 3001500008 Brake shoes with friction piece of
assembly (rear) 1
13 3001501001 Brake backing plate assembly 1
14 3001502007 Clearance adjuster 1
15 3001501002 Spring farrowed device 1
16 3001502008 Compression spring bar 2
17 3001504003 Compression spring base 4
18 3001531002 Compression spring 2
19 3001519001 Rubber plug 1
20 3001531003 Return spring 1
21 3001502009 Guide plate 1
22 3001531004 Brake shoe return spring 2
23 3001502010 Guide pad 1
24 3001531005 Spring 1
25 3001505003 Pawl 1
8
Wheel brake
Figure 2
9
Figure 2 Wheel brake
No. SN Name QTY Remarks
26 3001502011 Dowel 1
27 3001502012 Hand braking push rod 1
28 3001531006 Spring 1
29 3001502013 Hand brake lever 1
30 3001502014 Dowel 1
31 3001525003 Spring washer 1
32 3001502015 Stem pin block circle 1
3001500010 Brake steel wire assembly (left) 1 33
3001500011 Brake steel wire assembly (right) 1
34 0000025045 Spring washer 2
35 0000023176 Bolt 2
10
Reducer assembly
Figure 3
11
Figure 3 Reducer assembly
No. SN Name QTY Remarks
A 3001500002 Gearbox(including parts 1‐31) 1 DC
B 3001500012 Gearbox(including parts 1‐31) 1 AC
1 3001505005 Reducer shell 1
2 3001522001 Pad 1
3 0000025041 Spring washer 10
4 0000023224 Bolt 10
5 0000023243 Bolt 2
6 0000024038 Nut 8
7 0000025048 Flat washer 2
8 0000025042 Spring washer 8
9 3001502016 Retaining collar 1
10 0000023242 Bolt 6
11 0000025048 Flat washer 6
12 3001502017 Splined hub 1
13 3001525004 Adjusting washer assembly 2
14 3001537001 Mechanical transmission sign 1
15 0000023247 Bolt 6
3001509001 Spiral bevel gear DC 16
3001509002 Spiral bevel gear 1
AC
17 0000024028 Round nut 2
18 0000025060 Stop washer for round nut 1
19 0000025041 Spring washer 6
20 3001525005 Pad assembly 1
21 3001525006 Pad assembly 1
22 3001502018 Bearing block 1
23 0000027020 Bearing 1
24 3001513001 Bush 1
25 3001522005 Oil seal 1
12
Reducer assembly
Figure 3
13
Figure 3 Reducer assembly
No. SN Name QTY Remarks
26 0000027021 Bearing 1
27 3001502019 Bearing cap 2
28 0000023222 Bolt 8
29 0000025041 Spring washer 8
30 0000022025 O ring 2
31 3001525007 Pad 2
14
Differential
Figure 4
15
Figure 4 Differential
No. SN Name QTY Remarks
A 3001500013 Differential(Including Parts 1‐21) 1 DC
B 3001500014 Differential(Including Parts 1‐21) 1 AC
1 3001505006 Left differential shell 1
2 3001504004 Locking plate 4
3 3001523008 Bolt 4
4 3001502020 Bearing block 2
5 3001525008 Thrust washer 4
6 3001509003 Planet gear 4
7 3001507001 Gear shaft Ⅱ 1
3001502021 Ring gear DC 8
3001502022 Ring gear 1
AC
9 3001509004 Half axle gear 2
10 3001525009 Pad 2
11 0000027022 Bearing 2
12 3001523009 Bolt 12
13 0000024037 Nut 12
14 3001504005 Locking plate 6
15 0000027023 Bearing 2
16 3001507002 Gear shaft 1
17 3001513002 Spacer 1
18 3001502023 Screw 1
19 0000028025 Cylindrical pin 1
20 3001507003 Gear shaft 1
21 3001505007 Right differential shell 1
16
Travel Motor And Installation DC
Figure 5
17
Figure 5 Travel Motor And Installation DC
No. SN Name QTY Remarks
1 3001500003 Travel Motor 1
2 9000010974 Motor washer 1
3 0000025048 Flat washer 6
4 0000025042 Spring washer 6
5 0000023242 Bolt 6
18
Travel Motor And Installation AC
Figure 6
19
Figure 6 Travel Motor And Installation AC
No. SN Name QTY Remarks
1 3071500001 Traction inverter traction motor 1
2 0000024038 Nut 6
3 0000025042 Spring washer 6
4 0000025048 Flat washer 6
5 9000011152 Motor washer 1
6 0090000667 Bolt 6
20
Travel Motor DC
Figure 7
21
Figure 7 Travel Motor DC
No. SN Name QTY Remarks
1 9000011367 Front air window 1
2 9000011368 A‐flange 1
3 0090000676 Oil seal 1
4 0090000674 Bearing 1
5 9000011369 Wind leaf 1
6 9000011370 Pressure sleeve 1
7 9000011371 Rotor 1
8 0090000675 Bearing 1
9 9000011372 Waveform ejection plate 1
10 0000025041 Spring washer 3
11 0000023794 Bolt 3
12 0000025047 Flat washer 3
13 9000011373 Nameplate 1
14 0000023762 Lifting screw 1
15 9000011374 Magnetic pole 1
16 9000011375 Line package 1
17 9000011376 Outlet hole sheath 1
18 0090000526 Bolt 8
19 0000025050 Flat washer 8
20 9000011377 Carbon brush 8
21 0000024025 Nut 8
22 0000025045 Spring washer 8
23 9000011378 Circlip 8
24 9000011379 Brush rack 4
25 9000011380 B‐flange 1
26 9000011381 Rear air window 1
22
Travel Motor AC
Figure 8
23
Figure 8 Travel Motor AC
No. SN Name QTY Remarks
1 0090000676 Oil seal 1
2 9000011382 A‐flange 1
3 9000011383 Stator 1
4 9000011384 Nameplate 1
5 0000023762 Lifting screw 1
6 0000023844 Screw 6
7 0000025044 Spring washer 6
8 9000011385 Cover 1
9 9000011386 Bracket 1
10 0090000240 Bolt 3
11 0000025046 Spring washer 3
12 9000011387 Terminal board 3
13 9000011388 Baffle 3
14 9000011389 Waveform ejection plate 1
15 0090000674 Bearing 1
16 9000011390 Rotor 1
17 0000027012 Bearing 1
18 9000011391 B‐flange 1
19 9000011392 Speed sensor 1
20 9000011393 Encoder plate 2
24
Drive Wheel Assembly
Figure 9
25
Figure 9 Drive Wheel Assembly
No. SN Name QTY Remarks
1 3003304001 Rims outside 2
2 3003304002 Rims in 2
3 0000024038 Nut 12
4 0000025042 Spring washer 12
5 3003323001 Rim bolt 12
3003300001 Tire 6
3003300005 Solid tire 2 Select
26
Electrical system
Figure 10
27
Figure 10 Electrical system
No. SN Name QTY Remarks
1 3002434002 Headlights assembly 2
2 0000024026 Nut 2
3 9000009464 Caution light 1
4 3042434004 Rear combined lamps 1
5 9000006810 Combination switch 1
6 9000009963 Key switch 1
3072400001
9000005341
3072434007
9000009232
7
9000009244
Electronic assembly 1
8 0000023247 Bolt 4
9 0000023006 Spring washer 4
10 0090000205 Flat washer 4
11 3002434001 Front lamp let assembly 2
12 3002434003 Micro‐move switch 4
13 0000023051 Screw 2
14 0000025037 Flat washer 2
15 1000434015 Horn 1
16 0000023141 Screw 1
17 0000025050 Flat washer 1
18 0000025045 Spring washer 1
19 3002434014 Breaking lamps switch 1
3002434006 Instrument
9000010870 Instrument SMART DISPLAY 20
9000011283 Instrument SMART DISPLAY
1
21 1010434024 Scram button 1
22 9000010858 Charger 48V55A Asia Chinese 1
28
Electrical system
Figure 10
29
Figure 10 Electrical system
No. SN Name QTY Remarks
9000010859 Charger 48V55A Asia English
9000010860 Charger 48V55A Europe
9000010861 Charger 48V55A Britain
9000010862 Charger 48V55A Australia
22
9000010863 Charger48V55A America
1
23 9000007712 Isolation converter DC 1
3072400002
9000005342
3072434011
9000009247
24
9000009376
Wire 1
30
Electronic assembly DC
Figure 11
31
Figure 11 Electronic assembly DC
No. SN Name QTY Remarks
1 3002434016 Traction controller 1
2 3042434007 Fuse block 1
3 3002434019 Oil pump controller 1
4 3002434017 Fuse 1
5 3002434020 Contactor 2
6 3002434021 Electronic protector 1
7 3072434004 Fuse 1
8 3072434014 Aluminium plate 1
9 3002434005 Flasher 1
10 3072434010 Relay 1
11 9000004079 Up buzze 1
32
Electronic assembly AC (CURTIS)
Figure 12
33
Figure 12 Electronic assembly AC (CURTIS)
No. SN Name QTY Remarks
1 9000004093 Traction controller 1
2 9000004079 Up buzze 1
3 3002434005 Flasher 1
4 9000004095 Oil pump controller 1
5 3002434017 Fuse 1
6 3042434007 Fuse block 1
7 9000007713 Contactor 1
8 3072434004 Fuse 1
9 3072434010 Relay 1
10 9000004096 Aluminium plate 1
34
Electronic assembly AC（ZAPI）
Figure 13
35
Figure 13 Electronic assembly AC (ZAPI)
No. SN Name QTY Remarks
1 3072434002 Traction controller 1
2 9000004079 Up buzze 1
3 3002434005 Flasher 1
4 3072434003 Oil pump controller 1
5 3002434017 Fuse 1
6 3042434007 Fuse block 1
7 3042434010 Contactor 1
8 3072434004 Fuse 1
9 1000434036 Relay 1
10 3072434005 Aluminium plate 1
36
Electronic assembly AC2 (CURTIS)
Figure 14
37
Figure 14 Electronic assembly AC2 (CURTIS)
No. SN Name QTY Remarks
1 9000010871 Traction controller 1
2 9000004079 Up buzze 1
3 3002434005 Flasher 1
4 9000009233 Oil pump controller 1
5 3002434017 Fuse 1
6 3042434007 Fuse block 1
7 9000007713 Contactor 1
8 3072434004 Fuse 1
9 3072434010 Relay 1
10 9000010872 Aluminium plate 1
38
Electronic assembly AC2（ZAPI）
Figure 15
39
Figure 15 Electronic assembly AC2（ZAPI）
No. SN Name QTY Remarks
1 9000009245 Traction controller 1
2 3002434017 Fuse 1
3 9000008797 Contactor 1
4 9000004079 Up buzze 1
5 3002434005 Flasher 1
6 3072434010 Relay 1
7 3042434007 Fuse block 1
8 9000009246 Aluminium plate 1
40
Power Connector Assembly
Figure 16
41
Figure 16 Power Connector Assembly
No. SN Name QTY Remarks
1 3002433001 Wiring terminal 2
2 3002434024 Electrical cable 4
3 3002434022 Male connector 1
4 3002434023 Female connector 1
5 0000025050 Flat washer 4
6 0000025045 Spring washer 4
7 0000023294 Screw 4
42
Steering Device
Figure 17
43
Figure 17 Steering Device
No. SN Name QTY Remarks
1 3044200004 Steering wheel assembly 1
2 3044201003 Steering column assembly 1 Figure 18
3 0000014001 Star handle 1
4 0000028071 Flexible pin 1
5 3044202002 Clamp holder shaft sleeve 1
6 3004202005 Bolt 1
7 0000025047 Flat washer 5
8 0000025041 Flexible washer 7
9 0000024018 Nut 1
10 3044201001 Bracket 1
11 0000023355 Bolt 6
12 3044218001 Jacket 1
13 0000023241 Bolt 2
14 0000025042 Spring washer 2
15 0000025048 Flat washer 2
16 9000010977 Full hydraulic steering gear 1
17 3044200002 Coupling shaft assembly 1 Figure 19
18 3004202004 Tacking bolt 2
19 3004219002 Spacer ring 2
20 3044202003 Clamp holder shaft 1
44
Steering column assembly
Figure 18
45
Figure 18 Steering column assembly
No. SN Name QTY Remarks
A 3044201003 Steering column assembly 1
1 0090000090 Nut 1
2 0000025049 Flat washer 1
3 9000010828 Steering shaft 1
4 3044202004 Nylon cover 1
5 0090000209 Screw 1
6 9000010829 Steering column 1
7 0000027068 Bearing 1
8 0000026005 Elastic ring for shaft 1
9 0000023223 Bolt 1
10 3044201004 Cardan joint 1
46
Coupling shaft assembly
Figure 18 Coupling Shaft Assembly
Figure 19
47
Figure 19 Coupling shaft assembly
No. SN Name QTY Remarks
A 3044200002 Coupling shaft assembly 1
1 3044205001 Connecting flange 1
2 3044207002 Coupling shaft 1
3 0000026003 Elastic ring for shaft 1
4 0000027016 Bearing 1
5 0000026012 Flexible washer for hole 1
48
Steering Axle
Figure 20
49
Figure 20 Steering Axle
No. SN Name QTY Remarks
A 3004300001 Steering axle 1
1 0000023183 Bolt 2
2 0000025045 Spring washer 2
3 3004301001 Tighten pin 2
4 3004301002 Connecting rod 2
5 0000027024 Bearing 4
6 3004313001 Bushing 4
7 3004301003 Left knuckle 1
8 3004301004 Steering axle body 1
9 3004300008 Steering cylinder 1
10 0090000171 Nut 2
11 3004302004 Adjusting washer 1
12 3004313002 Bushing 2
13 3004302005 Pin roll 1
14 0000025048 Flat washer 4
15 0000025042 Spring washer 4
16 0000023184 Bolt 4
17 0000024037 Nut 2
18 0000023185 Bolt 2
19 0000030024 Curved neck type slippery nozzle 4
20 3004322001 Oil seal 4
21 0000027025 Bearing 4
22 0000022033 O ring 4
23 3004307001 Kingpin 2
24 3004325002 Kingpin adjusting washer 2
25 0000027026 Bearing 2
26 0090000677 Screw 2
27 3004301005 Right steering knuckle 1
50
Steering Axle
Figure 20
51
Figure 20 Steering Axle
No. SN Name QTY Remarks
28 0000025024 Spring washer 2
29 0000025048 Washer 2
30 0000024047 Nut 2
31 3004322002 Framework oil seal 2
32 3004305001 Steering wheel hub 2
33 0000027028 Bearing 2
34 0000027027 Bearing 2
35 0000025058 Flat washer 2
36 0000024033 Nut 2
37 0000028026 Cotter pin 2
38 3004304001 Wheel hub cover 2
52
Steering Oil Cylinder
Figure 21
53
Figure 21 Steering Oil Cylinder
No. SN Name QTY Remarks
A 3004300008 Steering oil cylinder assembly 1
1 3004300009 Piston rod assembly 1
2 3004302001 Cylinder cover 2
3 3004301006 Cylinder assembly 1
4 0000022034 O ring 1
5 3004319001 Supporting ring 1
6 3004327001 Steel‐backed bearing 2
7 0000022035 O ring 2
8 3004302002 Shaft sleeve 2
9 3004322003 Y seal ring 2
10 3004325003 Pad 2
11 3004322004 Dust ring 2
12 3004302003 Catch 2
54
Steering Wheel Assembly
Figure 22
55
Figure 22 Steering Wheels Assembly
No. SN Name QTY Remarks
1 3004404002 Outside rim 2
2 3004404001 Inner rim 2
3 0000024038 Nut 12
4 0000025042 Spring washer 12
5 3003323001 Rim bolt 12
3004400001 Inflated tire 6
3004400003 Solid tire 2 Select
56
Frame and the Counterweight
Figure 23
57
Figure 23 Frame and the Counterweight
No. SN Name QTY Remarks
1 3046402001 Bolt 2
2 3076437003 Rear cover plate 1
3 0000023654 Lifting screw 1
3076305001 Counterweight 1.0T 4
3076305002 Counterweight 1
1.6T
5 0000023129 Screw 4
6 0000023379 Screw 4
7 9000005629 Hinge 2
8 0000025041 Spring washer 4
9 0000025047 Flat washer 4
10 0000024018 Nut 4
11 3076404001 Gas spring support 2
12 0000025051 Flat washer 4
13 0000025046 Spring washer 8
14 0000023147 Screw 4
15 0000023373 Screw 4
16 3076401001 Former floor weld 1
17 9000004810 Rear Floor weld 1
18 3006302001 Counterweight pad 2
19 0000025058 Flat washer 2
20 0000025056 Spring washer 2
21 0000023881 Bolt 2
22 3006301001 Traction pin 1
23 0000025048 Flat washer 4
24 0000025042 Spring washer 4
25 0000023227 Bolt 4
26 9000004813 Frame weld 1
27 0000023252 Bolt 4
58
Frame and the Counterweight
Figure 23
59
Figure 23 Frame and the Counterweight
No. SN Name QTY Remarks
28 0000025055 Spring washer 4
29 3006102002 Cover 2
30 0000023373 Screw 2
31 9000004566 Pedal 1
32 0000023183 Bolt 8
33 0000025045 Spring washer 8
34 0000025050 Flat washer 8
35 3006104001 Tubing clamp 2
36 3006102001 Yarn drill 3
60
Attached counterweight
Figure 24
61
Figure 24 Attached counterweight
No. SN Name QTY Remarks
1 0000023220 Bolt 4 FE4F18
2 3006305002 Overhead block 1 FE4F18
3 0000025069 Flat washer 4 FE4F18
4 0000025055 Spring washer 4 FE4F18
5 0000024036 Nut 4 FE4F18
62
Instrument Rack and Hood(one)
Figure 25
63
Figure 25 Instrument Rack and Hood (one)
No. SN Name QTY Remarks
1 3006800001 Seat 1
2 0000023255 Bolt 4
3 3076421002 Gas spring 2
4 0000025046 Spring washer 12
5 0000024026 Nut 8
6 3076437004 Left board 1
7 0000023143 Screw 2
8 0000025050 Flat washer 2
3071400001 Accumulator 9
3071400002 Accumulator 1 match
10 3076437001 Right board 1
11 9000005338 Star handle 2
12 3071402001 Support 2
13 0000025047 Flat washer 11
14 0000023263 Bolt 4
15 3046418003 Blotter 2
16 3076421001 Self‐locking gas spring 1
17 3076437002 Accumulator box cover 1
18 0000023131 Screw 2
19 3006400003 Hasp 1
20 0000025037 Flat washer 2
21 0000025038 Spring washer 2
22 0000023218 Screw 2
23 3076401002 Instrument stand 1
24 0000025051 Flat washer 4
25 0000025041 Spring washer 11
26 0000023222 Bolt 7
64
Instrument Rack and Hood(two)
Figure 26
65
Figure 26 Instrument Rack and Hood(two)
No. SN Name QTY Remarks
1 9000004567 Pedal pad 1
2 3076403002 Upper cover of instrument rack (left) 1
3 0000023121 Screw 20
4 3046403009 Steering column shield rear 1
5 3046403008 Steering column shield front 1
6 0000023478 Screw 4
3076403004 Upper cover of instrument rack (right) ZAPI 7
3076403003 Upper cover of instrument rack (right) 1
CURTIS
8 3076403001 Lower shield of instrument rack 1
9 3046118001 Rubber bush 2
10 3046403002 Multiple unit valve cap 1
11 3076113001 Bush 2
66
Foot Brake
Figure 27
67
Figure 27 Foot Brake
No. SN Name QTY Remarks
A 3005700003 Foot brake 1
1 3005702003 Axle 1
2 3005718001 Foot pedals coat 1
3 3005719001 Bearing 2
4 0000023257 Bolt 1
5 3005731001 Tension spring 1
6 0000024026 Nut 1
7 3005701002 Brake pedal 1
8 3005701001 Foot brake stents 1
9 0000023263 Bolt 4
10 0000025041 Spring washer 6
11 0000024018 Nut 4
12 0000028033 Cotter pin 1
13 0000023224 Bolt 2
14 3005700001 Brake oil pipeline left 1
15 3075700001 Brake oil pipeline 1
16 3005700008 Brake pump assembly 1
17 0000028035 Pin roll 1
18 3005719002 Anti‐vibration pad 1
19 0000028034 Cotter pin 1
68
Hand Brake
Figure 28
69
Figure 28 Hand Brake
No. SN Name QTY Remarks
A 3005500003 Hand brake 1
1 3005502002 Regulating bar 1
2 3005503001 Handle head 1
3 3005502003 Screw stem 1
4 3005504001 Handle base 1
5 3005502004 Brake body 1
6 3005502005 Tie rod body 1
7 3005531001 Spring 1
8 3005502006 Stop block 1
9 3005502007 Pull block assembly 1
10 3005528001 Flat head pin 1
11 3005501001 Support plate assembly 2
12 3005528002 Flat head pin 2
13 3005504002 Wire rack 1
14 3005504003 Bracket assembly 1
15 3005525001 Washer 1
16 0000024030 Square nut 1
17 0000025061 Big washer 1
18 0000023179 Screw 1
19 0000037001 Steel ball 1
20 0000025051 Flat washer 6
21 0000026018 Split washer 3
22 0000023244 Bolt 1
23 0000025041 Spring washer 3
24 0000024031 Nut 1
25 0000023222 Bolt 2
70
Accelerator
Figure 29
71
Figure 29 Accelerator
No. SN Name QTY Remarks
9000009531 Accelerator CURTIS 1
3022800001 Accelerator 1
ZAPI
2 0000023232 Bolt 2
3 0000025051 Flat washer 4
4 0000025046 Spring washer 2
5 0000024026 Nut 2
72
Lifting Motor And Installation
Figure 30
73
Figure 30 Lifting Motor And Installation
No. SN Name QTY Remarks
1 0000024018 Nut 6
2 0000025041 Spring washer 6
3 0000025047 Flat washer 6
9000009530 Electrical machine 1 AC 4
3001800001 Electrical machine 1 DC
5 3007600001 Gear pump 1
6 0000023244 Bolt 6
74
Lifting Motor DC
Figure 31
75
Figure 31 Lifting Motor DC
No. SN Name QTY Remarks
1 9000011394 A‐flange 1
2 0090000546 Bearing 1
3 9000011395 Rotor pressure ring 1
4 9000011396 Rotor 1
5 0090000675 Bearing 1
6 9000011372 Waveform ejection plate 1
7 9000011397 Magnetic pole 4
8 9000011398 Line package 4
9 9000011399 The steering of a motor nameplate 1
10 9000011400 Nameplate 1
11 0000023800 Bolt 8
12 0000025042 Spring washer 8
13 0000025048 Flat washer 8
14 9000011376 Outlet hole sheath 1
15 0000023762 Lifting screw 1
16 9000011401 Carbon brush 8
17 0090000526 bolt 8
18 9000011378 Circlip 8
19 0000025045 Spring washer 8
20 0000025050 Flat washer 8
21 9000011379 Brush rack 4
22 9000011402 Air window 1
23 0090000378 Bolt 8
24 0000025046 Spring washer 8
25 9000011403 B‐flange 1
76
Lifting Motor AC
Figure 32
77
Figure 32 Lifting Motor AC
No. SN Name QTY Remarks
1 0000023844 Screw 6
2 0000025044 Spring washer 6
3 9000011393 Encoder plate 2
4 9000011392 Speed sensor 1
5 0000023532 Bolt 10
6 9000011404 B‐flange 1
7 0000027012 Bearing 1
8 9000011405 Rotor 1
9 9000011406 Rotor pressure ring 1
10 0090000546 Bearing 1
11 9000011407 Waveform ejection plate 1
12 9000011408 Stator 1
13 9000011409 Wire rack 1
14 0000025051 Flat washer 3
15 0000023068 Lifting screw 1
16 9000011410 A‐flange 1
17 9000011411 Nameplate 1
18 9000011412 Cover 1
19 9000011413 Thermal protection plug wire 1
20 9000011386 Bracket 1
78
Working Oil Tank Device
Figure 33
79
Figure 33 Working Oil Tank Device
No. SN Name QTY Remarks
1 3007501002 Regrease caps 1
2 3017500001 Breather device 1
3 0000037005 Double steel wire clamp 2
4 3047517001 Oil delivery hose I 1
5 0000023176 Bolt 8
6 0000025045 Spring washer 8
7 0000025050 Flat washer 8
8 3007501001 Work tank cover plate 1
9 3007500001 Screen filter 1
10 3007522001 Paper pad 1
11 0000022051 Bonded washer 1
12 0090000170 Plug 1
80
Multiple Unit Valve (Duplex)
Figure 34
81
Figure 34 Multiple Unit Valve (Duplex)
No. SN Name QTY Remarks
1 3047400001 Multiple unit valve (duplex) 1
2 0000028066 Cotter pin 4
3 3017402004 Connecting plate 2
4 0000028046 Pin roll 4
5 3046400007 Bearing 4
6 3047401002 Lifting control lever assembly 1
7 3007403003 Lifting ball knob 1
8 3047401003 Tilting control lever assembly 1
9 3007403006 Tilting ball knob 1
10 0000023358 Bolt 1
11 0000025045 Spring washer 3
12 3047401004 Installation pin roll of multiple unit valve 1
13 3047401001 Installation rack for multiple unit valve 1
14 0000025041 Spring washer 6
15 0000023357 Bolt 3
16 0000023263 Bolt 3
17 3047402001 Shaft sleeve 2
18 0000023141 Screw 2
19 0000025050 Flat washer 2
20 9000004557 Limit switch bracket 2
82
Multiple Unit Valve (Triplex)
Figure 35
83
Figure 35 Multiple Unit Valve (Triplex)
No. SN Name QTY Remarks
1 3047400002 Multiple unit valve (triplex) 1
2 0000028066 Cotter pin 6
3 3017402004 Connecting plate 3
4 0000028046 Pin roll 6
5 3046400007 Bearing 6
6 3047401002 Lifting control lever assembly 1
7 3007403003 Lifting ball knob 1
8 3047401003 Tilting control lever assembly 1
9 3007403006 Tilting ball knob 1
10 0000023358 Bolt 1
11 0000025045 Spring washer 4
12 3047401004 Installation pin roll of multiple unit valve 1
13 3047401001 Installation rack for multiple unit valve 1
14 0000025041 Spring washer 6
15 0000023357 Bolt 3
16 0000023263 Bolt 3
17 3047401005 Attachment control lever assembly I 1
18 3007403004 Attachment ball knob I 1
19 3047402001 Shaft sleeve 1
20 3047402002 Delivery connection of multiple unit
valve II 2
21 0000022082 O ring 2
22 0000023141 Screw 3
23 0000025050 Flat washer 3
24 9000004557 Limit switch bracket 3
84
Multiple Unit Valve (Quadruple)
Figure 36
85
Figure 36 Multiple Unit Valve (Quadruple)
No. SN Name QTY Remarks
1 3047400003 Multiple unit valve (quadruple) 1
2 0000028066 Cotter pin 8
3 3017402004 Connecting plate 4
4 0000028046 Pin roll 8
5 3046400007 Bearing 8
6 3047401002 Lifting control lever assembly 1
7 3007403003 Lifting ball knob 1
8 3047401003 Tilting control lever assembly 1
9 3007403006 Tilting ball knob 1
10 0000023358 Bolt 1
11 0000025045 Spring washer 5
12 3047401004 Installation pin roll of multiple unit valve 1
13 3047401001 Installation rack for multiple unit valve 1
14 0000025041 Spring washer 6
15 0000023357 Bolt 3
16 0000023263 Bolt 3
17 3047401005 Attachment control lever assemblyⅠ 1
18 3007403004 Attachment ball knobⅠ 1
19 3047401006 Attachment control lever assembly Ⅱ 1
20 3007403005 Attachment ball knob Ⅱ 1
21 3047402002 Delivery connection of multiple unit
valve Ⅱ 4
22 0000022082 O ring 4
23 0000023141 Screw 4
24 0000025050 Flat washer 4
25 9000004557 Limit switch bracket 4
86
Hydraulic system
Figure 37
87
Figure 37 Hydraulic System
No. SN Name QTY Remarks
1 3007600002 Right back to the oil joint 1
2 3007602004 Delivery connection of multiple unit valve I 1
3 3047617003 Steering device‐multiple unit valve hose 1
4 3007600003 Right‐angle connector 2
5 3017617013 Front tilting oil tube 2
6 3047617002 Rear tilting oil tube 2
7 3077604001 Transition board 1
8 3047600001 Six‐way valve 1
9 0000025051 Flat washer 8 2
10 0000025046 Spring washer 8 4
11 0000023817 Screw 4
12 3007617005 Connector hose 1
13 3047617005 Six‐way valve ‐ Multi‐channel valve hose 2
14 0000023148 Screw 2
15 3007402006 Straight coupling 2
16 0000022082 O ring 2
17 3047600002 Delivery connection of multiple unit valve 1
18 3047617006 The multiple valve Joint hard tube 1
19 3077603002 Oil suction hose of cylinder 1
20 0000037002 Double steel wire clamp 2
21 3007600004 Right‐angle oil in joint 1
22 3007600005 Right‐angle connector 1
23 3007617001 Steering gear and steering axle hose 2
24 3007602010 Steering cylinders join 2
25 0000022080 O ring 2
26 3077603001 Oil delivery hose 1
27 0000037003 Double steel wire clamp 2
28 3077603003 Oil delivery hose 1
29 0000037005 Double steel wire clamp 2
88
Lifting Pipeline System of Main Frame (Standard Main Frame)
Figure 38
89
Figure 38 Lifting Pipeline System of Main Frame (Standard Main Frame)
No. SN Name QTY Remarks
1 0000037004 Double steel wire clamp 6
2 3008003001 Strapping tape 4
3008017001 H=3000
3008017033 H=2500
3008017034 H=2700
3008017035 H=3300
3008017036 H=3600
3008017037 H=4000
3
3008017038
Fuel return tube 2
H=4500
4 3008002030 Union tee 1
5 3008017002 Fuel return tube 1
6 0000023231 Bolt 1
7 0000025046 Spring washer 1
8 3008002031 Oil pipe clamper 1
9 3048017002 Hose between lifting cylinder and
multiple unit valve 1
10 3008017004 D junctions hose 1
90
Lifting Pipeline System of Main Frame (2‐level Full Free)
Figure 39
91
Figure 39 Lifting Pipeline System of Main Frame (2‐level Full Free)
No. SN Name QTY Remarks
1 0000022082 O ring 1
2 3008002068 Straight joint 1
3008001149 H=3000
3068001070 H=2000
3008001144 H=2500
3008001145 H=2700
3008001146 H=3300
3008001147 H=3600
3008001148 H=4000
3
3068001074
Rigid tube combination 1
H=4500
4 3008002069 Oil tube clamper 1
5 0000025045 Spring washer 1
6 0000023144 Screw 1
7 3008017008 Connecting tube 1
8 0000023231 Bolt 1
9 0000025046 Spring washer 1
10 3008002031 Oil pipe clamper 1
11 3048017002 Oil tube between lifting cylinder and
multiple unit valve 1
12 3008017004 D junctions hose 1
92
Lifting Pipeline System of Main Frame (3‐level Full Free)
Figure 40
93
Figure 40 Lifting Pipeline System of Main Frame (3‐level Full Free)
No. SN Name QTY Remarks
1 3008003001 Strapping tape 4
3008017050 H=4500
3008017051 H=4000
3008017052 H=4300
3008017053 H=4800
3008017054 H=5000
3008017055 H=5500
2
3008017056
Fuel return tube 1
H=6000
3 0000037004 Double steel wire clamp 6
4 0000023734 Bolt 1
5 0000025042 Spring washer 1
6 9000004078 Washer 1
7 9000004077 Llining 1
8 3068002017 Pulley 1
9 9000004078 Washer 1
10 3008002069 Oil tube clamper 1
11 0000025045 Spring washer 1
12 0000023143 Screw 1
9000010978 H=4500
9000010979 H=4000
9000010980 H=4300
9000010981 H=4800
9000010983 H=5000
9000010982 H=5500
13
9000010984
High‐pressure hose 1
H=6000
14 3008002030 Union tee 1
15 3008017002 Fuel return tube 1
16 3007602006 Straight tube joint 1
17 0000022052 Bonded washer 1
94
Lifting Pipeline System of Main Frame (3‐level Full Free)
Figure 40
95
Figure 40 Lifting Pipeline System of Main Frame (3‐level Full Free)
No. SN Name QTY Remarks
18 3008002108 Union tee 1
19 9000010985 Steel tube 1
20 0000025046 Spring washer 2
21 0000023231 Bolt 2
22 3008017011 Oil cylinder connection hose 1
23 3048017002 Oil tube between lifting cylinder and
multiple unit valve 1
24 3008002031 Clamp tubing 1
96
Side Shifter & Pipeline Installation System (Standard Main Frame)
Figure 41
97
Figure 41 Side Shifter & Pipeline Installation System (Standard Main Frame)
No. SN Name QTY Remarks
1 3008000010 Side shifter assembly 1
2 3008017039 Lateral device hose 2
3 3008001034 With four holes of oil 1
4 0000025046 Spring washer 4
5 0000023230 Bolt 4
9000004543 H=3000
9000004544 H=2500
9000004545 H=2700
9000006329 H=2900
9000004546 H=3300
9000004547 H=3600
9000004548 H=4000
6
9000004549
Hose of side shifter 2
H=4500
7 0090000169 Bolt 1
8 0000025042 Spring washer 1
9 0090000169 Big washer 1
10 2000310002 Pulley 2
11 9000003826 Lining 1
12 3008002041 Pipe clamp 1
13 0000022196 O ring 2
14 0000023147 Screw 2
98
Side Shifter & Pipeline Installation System (2‐level Full Free)
Figure 42
99
Figure 42 Side Shifter & Pipeline Installation System (2‐ level Full Free)
No. SN Name QTY Remarks
1 3008000010 Side shifter assembly 1
2 9000010986 Lateral device hose 2
3 3008001032 Four‐hole oil distribution base 1
4 0000025051 Flat washer 6
5 0000023232 Bolt 4
6 3008001031 U tube base 1
3008017010 H=3000
3068017045 H=2000
3008017045 H=2500
3008017046 H=2700
3008017047 H=3300
3008017048 H=3600
3008017049 H=4000
7
3068017049
Front connecting hose 2
H=4500
3008017009 H=3000
3068017057 H=2000
3008017040 H=2500
3008017041 H=2700
3008017042 H=3300
3008017043 H=3600
3008017044 H=4000
8
3068017059
High‐pressure hose 2
H=4500
3068001078 H=3000
3068001079 H=2000
3068001080 H=2500
3068001081 H=3300
3068001332 H=3600
3068001082 H=4000
9
3068001084
Outer guide groove 1
H=4500
10 0000023231 Bolt 4
11 0000025051 Flat washer 8
100
Side Shifter & Pipeline Installation System (2‐ level Full Free)
Figure 42
101
Figure 42 Side Shifter & Pipeline Installation System (2‐ level Full Free)
No. SN Name QTY Remarks
12 0000025046 Spring washer 4
3068001088 H=3000
3068001089 H=2000
3068001099 H=2500
3068001101 H=3300
3068001333 H=3600
3068001109 H=4000
13
3068001105
Inner guide groove 1
H=4500
14 0000023229 Bolt 2
15 3008002070 Pressure plate 2
16 0000025050 Flat washer 2
17 0000024025 Nut 2
18 0000022196 O ring 4
19 0000023432 Screw 2
20 3008019016 Nylon wheel 2
21 3008002072 Oil pipe wheel shaft 2
102
Side Shifter & Pipeline Installation System (3‐level Full Free)
Figure 43
103
Figure 43 Side Shifter & Pipeline Installation System (3‐level Full Free)
No. SN Name QTY Remarks
1 0000025025 Big washer 4
2 2000310002 Pulley 4
3 9000003826 Lining 1
4 0000025042 Spring washer 2
5 0090000169 Bolt 2
6 0000023147 Screw 2
7 0000025046 Spring washer 6
8 3008002041 Pipe clamp 1
9 0000023148 Screw 2
10 3008002111 Pressure plate 1
11 0000023146 Screw 2
12 3008001034 With four holes of oil 1
3008017014 H=4500
3008017021 H =4000
3008017022 H=4300
3008017023 H=4800
3008017024 H=5000
3008017025 H=5500
13
3008017026
Hose of side shifter 2
H=6000
14 3008017039 Lateral device hose 2
15 3008000010 Side shifter assembly 1
16 0000022196 O ring 2
104
Fork
Figure 44
105
Figure 44 Fork
No. SN Name QTY Remarks
3008000025 L=950
3008000024 L=920
3008000026 L=1000
3008000027 L=1150
A
3008000028
Fork 2
L=1200
1 3008001153 Fork body 2
2 9000003960 Handle 2
3 0090000598 Spring cylindrical pin 2
4 9000003959 Spring 2
5 9000003958 Locating pin 2
106
Fork Frame (Standard Main Frame)
Figure 45
107
Figure 45 Fork Frame (Standard Main Frame)
No. SN Name QTY Remarks
1 0000023226 Bolt 4
2 0000025042 Spring washer 4
3 0000025048 Flat washer 4
4 3008001008 Fork frame body 1
5 9000007214 Composite wheel 4
6 0000026015 Elastic ring for shaft 4
7 0000023242 Bolt 4
8 0000025042 Spring washer 4
9 0000025048 Flat washer 4
10 9000007098 Roll wheel 2
11 3008004014 Adjusting washer 4
groups
12 3008001004 Back‐rest 1
108
Fork Frame (2‐level Full Free)
Figure 46
109
Figure 46 Fork Frame (2‐level Full Free)
No. SN Name QTY Remarks
1 0000023226 Bolt 4
2 0000025042 Spring washer 4
3 0000025048 Flat washer 4
4 3008001022 Fork frame body 1
5 9000007214 Composite wheel 4
6 0000026015 Elastic ring for shaft 4
7 0000023242 Bolt 4
8 0000025042 Spring washer 4
9 0000025048 Flat washer 4
10 9000007098 Roll wheel 2
11 3008004014 Adjusting washer 4
groups
12 3008001004 Back‐rest 1
110
Fork Frame (3‐level Full Free)
Figure 47
111
Figure 47 Fork Frame (3‐level Full Free)
No. SN Name QTY Remarks
1 0000023226 Bolt 4
2 0000025042 Spring washer 4
3 0000025048 Flat washer 4
4 3008001043 Fork frame body 1
5 9000007214 Composite wheel 4
6 0000026015 Elastic ring for shaft 4
7 0000023242 Bolt 4
8 0000025042 Spring washer 4
9 0000025048 Flat washer 4
10 9000007098 Roll wheel 2
11 3008004014 Adjusting washer 4
groups
12 3008001004 Back‐rest 1
112
Main Frame (Standard Main Frame)
Figure 48
113
Figure 48 Main Frame (Standard Main Frame)
No. SN Name QTY Remarks
1 3008004002 Adjustment pad 2
2 3008019002 Guide plate 2
3078001002 H=3000
3078001003 H=2500
3078001004 H=2700
3078001005 H=3300
3078001006 H=3600
3078001007 H=4000
3
3078001008
Outer main frame 1
H=4500
4 9000007216 Composite wheel 2
5 0000030023 Straight injection oil cup 2
6 3078001009 Pin roll of tilting cylinder Ⅱ 2
7 0000025041 Spring washer 2
8 0000023263 Bolt 2
9 3008019001 Bearing bush 2
10 3008002001 Bearing cover 2
11 0000025043 Spring washer 4
12 0000023139 Bolt 4
13 9000007214 Composite wheel 2
3008001002 H=3000
3008001052 H=2500
3008001053 H=2700
3008001054 H=3300
3008001055 H=3600
3008001056 H=4000
14
3008001057
Inner main frame 1
H=4500
15 0000026015 Elastic ring for shaft 4
114
Main Frame (2‐level Full Free)
Figure 49
115
Figure 49 Main Frame (2‐level Full Free)
No. SN Name QTY Remarks
1 3008004002 Adjustment pad 2
2 3008019002 Guide plate 2
3078001010 H=3000
9000007723 H=2000
3078001011 H=2500
3078001012 H=2700
3078001013 H=3300
3078001014 H=3600
3078001015 H=4000
3
9000007724
Outer main frame 1
H=4500
4 9000007216 Composite wheel 2
5 0000030023 Straight injection oil cup 2
6 3078001009 Pin roll of tilting cylinder Ⅱ 2
7 0000025041 Spring washer 2
8 0000023263 Bolt 2
9 3008019001 Bearing bush 2
10 3008002001 Bearing cover 2
11 0000025043 Spring washer 4
12 0000023139 Bolt 4
13 9000007214 Composite wheel 2
3008001016 H=3000
9000007733 H=2000
3008001075 H=2500
3008001076 H=2700
3008001077 H=3300
3008001078 H=3600
3008001079 H=4000
14
9000007734
Inner main frame 1
H=4500
15 0000026015 Elastic ring for shaft 4
116
Main Frame (3‐level Full Free)
Figure 50
117
Figure 50 Main Frame (3‐level Full Free)
No. SN Name QTY Remarks
1 3008004002 Adjustment pad 4
2 3008019002 Guide plate 4
3078001016 H=4500
3078001017 H=4000
3078001018 H=4300
3078001019 H=4800
3078001020 H=5000
3078001021 H=5500
3
3078001022
Outer main frame 1
H=6000
4 9000007216 Composite wheel 4
5 0000030023 Straight injection oil cup 2
6 3078001009 Pin roll of tilting cylinder Ⅱ 2
7 0000025041 Spring washer 2
8 0000023263 Bolt 2
9 3008019001 Bearing bush 2
10 3008002001 Bearing cover 2
11 0000025043 Spring washer 4
12 0000023139 Bolt 4
13 9000007214 Composite wheel 4
3008001036 H=4500
3008001107 H=4000
3008001106 H=4300
3008001108 H=4800
3008001109 H=5000
3008001110 H=5500
14
3008001111
Middle main frame 1
H=6000
3008001037 H=4500 15
3008001124 Inner main frame 1
H=4000
118
Main Frame (3‐level Full Free)
Figure 50
119
Figure 50 Main Frame (3‐level Full Free)
No. SN Name QTY Remarks
3008001125 H=4300
3008001126 H=4800
3008001127 H=5000
3008001128 H=5500
15
3008001129
Inner main frame 1
H=6000
16 0000026015 Elastic ring for shaft 8
120
Lifting Oil Cylinder (Standard Main Frame)
Figure 51
121
Figure 51 Lifting Oil Cylinder (Standard Main Frame)
No. SN Name QTY Remarks
3008000002 H=3000
3008000029 H=2500
3008000030 H=2700
3008000031 H=3300
3008000032 H=3600
3008000033 H=4000
A
3008000037
Left lifting cylinder 1
H=4500
3008000008 H=3000
3008000038 H=2500
3008000039 H=2700
3008000040 H=3300
3008000041 H=3600
3008000042 H=4000
B
3008000043
Right lifting cylinder 1
H=4500
1 3008007005 Piston rod 2
2 3008013001 Adjusting sleeve 2
3 0000022053 O ring 2
4 3008031001 Spring 2
5 3008002033 Spring base 2
6 0000026016 Steel wire washer for hole 2
7 3008002035 Buffer valve core 2
8 3008015001 Check valve 2
9 3008002034 Piston 2
10 3008019004 Support ring for hole 2
11 3008019003 Retainer Ring 2
12 3008022008 Hole seal 2
13 0000026011 Elastic ring for hole 2
14 3008022004 Dust proof ring 2
122
Lifting Oil Cylinder (Standard Main Frame)
Figure 51
123
Figure 51 Lifting Oil Cylinder (Standard Main Frame)
No. SN Name QTY Remarks
15 3008002032 End cover 2
16 3008019006 Shaft seal 2
17 0000022048 O ring 2
18 3008027009 Steel backed bearing 2
19 3008001011 Left cylinder body 1
20 0000022056 O ring 4
21 3008015002 Shut‐off valve 1
22 0000023134 Bolt 3
23 3008015003 Governor valve 1
24 3008002040 Joint 2
25 3008001013 Right cylinder body 1
26 0000023225 Bolt 2
27 0000024037 Nut 4
28 0000025041 Spring washer 4
29 3008005001 Fixing base of oil cylinder 2
30 3008006001 Fixing ring of oil cylinder 2
31 3008010005 Chain wheel 2
32 0000026014 Elastic ring for shaft 2
33 3008012001 Chain joint Ⅱ 2
0090000031 H=3000
0000029043 H=2500
0000029048 H=2700
0090000200 H=3300
0090000201 H=3600
0090000202 H=4000
34
0000029053
Chain 2
H=4500
35 3008007004 Pin roll 2
36 0000028018 Cotter pin 2
124
Lifting Oil Cylinder (Standard Main Frame)
Figure51
125
Figure 51 Lifting Oil Cylinder (Standard Main Frame)
No. SN Name QTY Remarks
37 3008012002 Chain jointⅠ 2
38 0000028019 Cotter pin 2
39 0000024023 Nut 4
40 0000023275 Bolt 2
41 0000025043 Spring washer 2
42 0000025049 Flat washer 2
43 3068004001 Adjustment pad 2
126
Short Lifting/Lowering Cylinder (2‐level Full Free)
Figure 52
127
Figure 52 Short Lifting/Lowering Cylinder (2‐level Full Free)
No. SN Name QTY Remarks
1 0000026014 Elastic ring for shaft 2
2 3008010005 Chain wheel 2
3 3008001033 Chain wheel frame body 1
4 0000023230 Bolt 2
5 0000025046 Spring washer 2
6 3008004008 Chain bar plate 1
7 0000023137 Bolt 1
8 0000025055 Spring washer 1
9 3008012002 Chain joint 2
10 0000023222 Bolt 2
11 0000025041 Spring washer 2
12 0000025047 Flat washer 2
13 3008004007 Anchor ear of oil cylinder 2
0000029038 H=3000
0090000726 H=2000
0000029045 H=2500
0000029046 H=2700
0000029047 H=3300
0000029048 H=3600
0000029031 H=4000
14
0090000201
Chain 2
H=4500
15 3008007004 Pin roll 4
16 0000028018 Cotter pin 4
17 3008012001 Chain joint Ⅱ 4
18 0090000014 Cotter pin 4
19 0000024023 Nut 12
3008000023 H=3000
3008000120 H=2000 A
3008000054
Short lifting/lowering cylinder 1
H=2500
128
Short Lifting/Lowering Cylinder (2‐level Full Free)
Figure 52
129
Figure 52 Short Lifting/Lowering Cylinder (2‐level Full Free)
No. SN Name QTY Remarks
3008000055 H=2700
3008000056 H=3300
3008000057 H=3600
3008000058 H=4000
A
3008000121
Short lifting/lowering cylinder 1
H=4500
20 3008022014 Dust‐proof ring of frame 1
21 3008019014 Retainer ring 1
22 3008022015 Shaft seal 1
23 3008002065 Front cylinder cover 1
24 0000002002 screw 1
25 3008019015 Nylon pad 1
26 0000023149 Screw 1
27 3008027007 Steel backed bearing 1
28 3008026007 Retainer ring 1
29 0000022050 O ring 1
30 3008007010 Piston rod 1
31 3008022017 Supporting ring for hole 1
32 3008022018 Sealing ring 1
33 3008002065 Front cylinder body 1
34 0000022056 O ring 1
35 3008002067 Joint of shut‐off valve 1
130
Lifting Cylinder (2‐level Full Free)
Figure 53
131
Figure 53 Lifting Cylinder (2‐level Full Free)
No. SN Name QTY Remarks
3008000011 H=3000
3008000122 H=2000
3008000044 H=2500
3008000045 H=2700
3008000046 H=3300
3008000047 H=3600
3008000048 H=4000
A
3008000123
Left lifting cylinder 1
H=4500
3008000013 H=3000
3008000124 H=2000
3008000049 H=2500
3008000050 H=2700
3008000051 H=3300
3008000052 H=3600
3008000053 H=4000
B
3008000125
Right lifting cylinder 1
H=4500
1 3008007007 Left piston rod 1
2 3008013006 Adjusting sleeve 2
3 3008002056 Piston 2
4 0000023150 Screw 2
5 3008026006 Steel Cable Baffle Ring 2
6 3008002057 Check valve 2
7 3008021001 Spring 2
8 3008015004 Slide valve 2
9 3008019013 Supporting ring 2
10 3008002053 Left cylinder joint 1
11 0000022020 O ring 1
12 3008022009 Dust proof ring 2
13 3008019011 Retainer ring 2
132
Lifting Cylinder (2‐level Full Free)
Figure 53
133
Figure 53 Lifting Cylinder (2‐level Full Free)
No. SN Name QTY Remarks
14 3008019012 Shaft seal 2
15 3008002054 Cylinder cover 2
16 0000022048 O ring 2
17 0000022047 O ring 2
18 3008022010 Retainer ring 2
19 3008013007 Steel backed bearing 2
20 3008001025 Left cylinder body 1
21 3008007008 Right piston rod 1
22 0000023134 Bolt 2
23 0000025042 Spring washer 2
24 3008015002 Shut‐off valve 1
25 0000022056 O ring 1
26 0000023275 Bolt 2
27 0000025043 Spring washer 2
28 0000025049 Flat washer 2
29 3068006001 Fixing ring of oil cylinder 2
30 3068005001 Fixing base of oil cylinder 2
31 0000025041 Spring washer 4
32 0000024018 Nut 6
33 0000023225 Bolt 2
34 3008002040 Joint 1
35 0000022056 O ring 1
36 3008015003 Governor valve 1
37 3008001026 Right cylinder body 1
38 3008002055 Vent plug 2
39 0000022026 Bonded washer 2
40 3008004001 Adjustment pad 2
134
Short Lifting/Lowering Cylinder (3‐level Full Free)
Figure 54
135
Figure 54 Short Lifting/Lowering Cylinder (3‐level Full Free)
No. SN Name QTY Remarks
3008000018 H=4500
3008000059 H=4000
3008000060 H=4300
3008000061 H=4800
3008000062 H=5000
3008000063 H=5500
A
3008000064
Short lifting/lowering cylinder 1
H=6000
1 3008001044 Cylinder block 1
2 0000025041 Spring washer 2
3 0000023145 Screw 2
4 0000023241 Bolt 1
5 0000022056 O ring 1
6 3008002107 Shut‐off valve 1
7 3008019019 Hole sealing 1
8 3008019018 Retainer ring 1
9 3008019017 Supporting ring for hole 1
10 3008002106 Piston 1
11 0000026016 Round wire snap rings for hole 1
12 3008007013 Piston rod 1
13 3008027008 Steel backed bearing 1
14 3008002105 Cylinder cover 1
15 0000022025 O ring 1
16 3008022021 Shaft seal 1
17 3008022020 Dust ring 1
18 0000023222 Bolt 1
19 3008002119 Washer 1
20 3008002102 Washer 1
136
Short Lifting/Lowering Cylinder (3‐level Full Free)
Figure 54
137
Figure 54 Short Lifting/Lowering Cylinder (3‐level Full Free)
No. SN Name QTY Remarks
21 3008025001 Adjusting washer 2
22 0000027012 Bearing 2
23 3008005003 Sprocket a side cover 1
24 3008005002 Sprocket pedestal 1
25 0000023227 Bolt 1
26 0000025042 Spring washer 1
27 3008010003 Chain wheel 1
28 9000004075 Chain wheel shaft 1
0000029030 H=4500
0000029055 H=4000
0000029056 H=4300
0000029057 H=4800
0000029058 H=5000
0000029054 H=5500
29
0000029071
Chain 1
H=6000
30 3008002104 Tight chain bolt 1
31 0000028018 Cotter pin 4
32 2060607001 Pin roll 2
33 0000024019 Nut 3
138
Short Lifting/Lowering Cylinder (3‐level Full Free)
Figure 55
139
Figure 55 Short Lifting/Lowering Cylinder (3‐level Full Free)
No. SN Name QTY Remarks
3008000002 H=4500
3008000030 H=4000
3008000068 H=4300
3008000069 H=4800
3008000031 H=5000
3008000070 H=5500
A
3008000033
Left lifting cylinder 1
H=6000
3008000008 H=4500
3008000039 H=4000
3008000065 H=4300
3008000066 H=4800
3008000040 H=5000
3008000067 H=5500
B
3008000042
Right lifting cylinder 1
H=6000
1 3008007014 Piston rod 2
2 3008013001 Adjusting sleeve 2
3 0000022053 O ring 2
4 3008031001 Spring 2
5 3008002033 Spring base 2
6 0000026016 Steel wire washer 2
7 3008002035 Buffer valve core 2
8 3008015001 Check valve 2
9 3008002034 Piston 2
10 3008019004 Support ring for hole 2
11 3008019003 Retainer Ring 2
12 3008022008 Hole seal 2
13 0000026011 Elastic ring for hole 2
14 3008022004 Dust proof ring 2
140
Lifting Oil Cylinder (3‐level Full Free)
Figure 55
141
Figure 55 Lifting Oil Cylinder (3‐level Full Free)
No. SN Name QTY Remarks
15 3008002032 End cover 2
16 3008019006 Shaft seal 2
17 0000022048 O ring 2
18 3008027009 Steel backed bearing 2
19 3008001143 Left cylinder body 1
20 0000022056 O ring 4
21 3008015002 Shutoff valve 1
22 0000023134 Bolt 2
23 3008015003 Governor valve 1
24 3008002040 Joint 2
25 3008001142 Right cylinder body 1
26 0000023225 Bolt 2
27 0000024037 Nut 4
28 0000025041 Spring washer 4
29 3068005001 Fixing base of oil cylinder 2
30 3068006001 Fixing ring of oil cylinder 2
31 3008010005 Chain wheel 2
32 0000026014 Elastic ring for shaft 1
33 3008012001 Chain joint Ⅱ 2
0000029037 H=4500
0000029044 H=4000
0000029049 H=4300
0000029050 H=4800
0000029051 H=5000
0000029052 H=5500
34
0000029053
Chain 2
H=6000
35 3008007004 Pin roll 2
142
Lifting Oil Cylinder (3‐level Full Free)
Figure 55
143
Figure 55 Lifting Oil Cylinder (3‐level Full Free)
No. SN Name QTY Remarks
36 0000028018 Cotter pin 2
37 3008012002 Chain jointⅠ 2
38 0000028019 Cotter pin 2
39 0000024050 Nut 12
40 0000023275 Bolt 2
41 0000025043 Spring washer 2
42 0000025049 Flat washer 2
43 3068004001 Adjustment pad 2
144
Tilting Oil Cylinder
Figure 56
145
Figure 56 Tilting Oil Cylinder
No. SN Name QTY Remarks
3078000001 h3≤3.7m
3078000002 3.7m≤h3≤5
3078000003 h3≥5m A
3078000004
Tilting Oil Cylinder 2
h3≥6m
1 9000010830 Ear ring 2
2 0000030023 Straight injection oil cup 2
3 9000004060 Dust proof ring 2
4 0000026009 Flexible washer for shaft 2
5 9000004063 Retainer Ring 2
6 9000004064 Shaft seal 2
7 9000004062 Catch 2
8 9000004061 Cylinder cover 2
9 9000004065 Retainer Ring 2
10 0000022049 O ring 2
11 9000004072 Steel‐backed Bearing 2
12 9000004071 Adjusting sleeve 2
13 9000004066 Piston rod 2
14 9000004070 Piston 2
15 9000004068 Hole seal 4
16 9000011153 Retainer Ring 4
17 9000004069 Support ring 2
18 0000022021 O ring 2
19 0090000059 Nut 2
20 0000028020 Cotter pin 2
21 3076113001 Bushing 2
22 3078000005 Cylinder block 2
23 3078001001 Pin roll of tilting cylinder I 2
24 0000025041 Spring washer 2
146
Tilting Oil Cylinder
Figure 56
147
Figure 56 Tilting Oil Cylinder
No. SN Name QTY Remarks
25 0000023263 Bolt 2
26 0000027018 Bearing 2
27 0000026009 Elastic ring for hole 2
28 0000023140 Bolt 2
29 0000025043 Spring washer 2
30 0000024020 Nut 2
31 3078001009 Pin roll of tilting cylinder II 2
148
Overhead Guard
Figure 57
149
Figure 57 Overhead Guard
No. SN Name QTY Remarks
1 3075101001 Overhead guard 1
2 3015100001 Rear view 1
3 3015102001 Rear view bracket 1
4 0000025046 Spring washer 3
5 0000024031 Nut 1
6 0000023230 Bolt 2
7 3610119002 Rubber plugging cover 3
8 0090000448 Screw 6
9 9000010987 Headlight bracket(Right) 1
10 0090000596 Nut 6
11 9000010988 Headlight bracket(Left) 1
12 0000023143 Screw 2
13 3005119001 Handrail 1
14 0090000597 Nut 2
15 0000024038 Nut 6
16 0000025042 Spring washer 6
17 0000023268 Bolt 4
18 3045118001 Rubber cover 4
19 0000025048 Flat washer 2
20 0000023340 Bolt 2
21 9000010831 Warning lamp bracket 1
22 3015118001 Rubber plug 2
150
Lables
Figure 58
151
Figure 58 Lables
No. SN Name QTY Remarks
9000004118 Nameplate Apply to 1.0t
9000004116 Nameplate Apply to 1.6t 1
9000004120 Nameplate
1
Apply to 1.8t
9000004119 Load curve mark Apply to 1.0t
9000004117 Load curve mark Apply to 1.6t 2
9000004121 Load curve mark
1
Apply to 1.8t
3 9000003915 Side‐shift mark 1
4 9000003916 Presentation logo 1
5 9000003917 NO seat logo 1
6 9000003918 Craning label 3
7 9000003919 No lifting mark 2
8 9000004115 Watch Your Hand warning 2
9 9000004114 Tire pressure 2
10 3009137011 Company logo 2
11 9000003920 Support logo 1
12 9000004113 Hydraulic oil plate 1
13 3009137014 AC mark 2
9000004091 Product type logo Apply to1.0t
3009137015 Product type logo Apply to 1.6t 14
3049137021 Product type logo
2
Apply to 1.8t
15 9000003921 Safety belt loge 1
16 9000003922 No climbing warning 1
17 9000003923 Safety logo 2
152
ZheJiang Noblelift Equipment Joint Stock Co.,Ltd Tel: 86-572-6210776 6210788
Fax: 86-572-6210777 6128612
PC: 313100
Email: [email protected]
URL: www.noblelift.com www.noblelift.cn
Add: 528 Changzhou Road, Taihu Sub-district, Changxing, Zhejiang 313100 China