fatty amines – a commercial overview

16
Gerard B. Hawkins Managing Director

Upload: gerard-b-hawkins

Post on 11-May-2015

1.593 views

Category:

Technology


12 download

DESCRIPTION

Fatty Amines - Uses Fatty Amines - Types Selectivity Reaction conditions NH3 pressure Temperature Catalyst choice Raney Ni Supported Ni powders Fatty amines production

TRANSCRIPT

Page 1: Fatty amines – a commercial overview

Gerard B. Hawkins Managing Director

Page 2: Fatty amines – a commercial overview

Most uses depend on the cationic nature of the amine

Fatty Amines

Corrosion Inhibitors

Fabric Softeners

Lubricant Additive

Organoclays

Sanitizing Agents

H

H N R

Page 3: Fatty amines – a commercial overview

Primary amine

Secondary amine

Tertiary amine

Page 4: Fatty amines – a commercial overview

Which amines are produced depends on: reaction conditions ◦ NH3 pressure ◦ Temperature

Catalyst choice ◦ Raney Ni ◦ Supported Ni powders

Page 5: Fatty amines – a commercial overview

Fatty nitriles Fatty acids Al2O3 NH3

Unsaturated primary amine

Saturated primary amine

Saturated and unsaturated secondary

amines

Dialkyl monomethyl

tertiary amine

Ni(P)

Sponge

Ni(D)

Ni(D) Formaldehyde

Page 6: Fatty amines – a commercial overview

Batch slurry phase most common Fixed bed or continuous slurry phase also used

Product Temp (C) Pressure

(bar) Catalysts Special Conditions

Primary 80-150 10-550 nickel, raney nickel, cobalt

Ammonia added to feed to suppress secondary and tertiary amine formation

Secondary 150-200 50-200 nickel, cobalt Ammonia removed by purging with hydrogen

Tertiary 160-230 7 - 14 nickel, cobalt Secondary Amine used as feed; hydrogen purge necessary to remove ammonia

Unsaturated

copper chromite,

nickel powder

similar to abovesimilar to above

Page 7: Fatty amines – a commercial overview

R-COOH + NH3 R-COONH4

R-COONH4 R-CONH2 + H2O

ammonium salt

amide

R-CONH2 R-CN + H2O nitrile

R-CN + 2H2 FATTY AMINES

Page 8: Fatty amines – a commercial overview

R-C≡N + H2

R-CH=NH imine

First reaction step

Page 9: Fatty amines – a commercial overview

R-CH=NH + H2 imine

Primary amine formation

R-CH2NH2

Page 10: Fatty amines – a commercial overview

Secondary amine formation

R-CH=NH + R-CH2NH2 imine

R-CH-NH-CH2-R

NH2 1-aminodialkylamine

Page 11: Fatty amines – a commercial overview

Secondary amine formation

R-CH-NH-CH2-R

NH2 1-aminodialkylamine

R-CH=N-CH2-R

- NH3

imine

Page 12: Fatty amines – a commercial overview

Secondary amine formation

R-CH2-NH-CH2-R secondary amine

R-CH=N-CH2-R imine

+H2

Page 13: Fatty amines – a commercial overview

Secondary amine formation via hydrogenolysis

R-CH-NH-CH2-R

NH2 1-aminodialkylamine

R-CH2-NH-CH2-R

- NH3

secondary amine

+H2

Page 14: Fatty amines – a commercial overview

Tertiary amine formation proceeds via the same route as with the secondary amine formation. However, secondary amine condenses with imine to yield tertiary intermediates.

Page 15: Fatty amines – a commercial overview

Amine Catalyst

Saturated Primary Amine Sponge Ni type catalyst

Unsaturated Primary Amine Supported Ni powder catalysts, Supported Co tablet catalysts

Saturated Secondary Amines Supported Ni powder catalysts

Unsaturated Secondary Amines Supported Ni powder catalysts

Tertiary Amines Supported Ni powder catalysts

Page 16: Fatty amines – a commercial overview