factory line systems

7/30/2019 Factory Line Systems

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FanasonicK#wmw ffww $$#w Factory LineSystems

ffiffi01. . Certilied to ISO 9001Ouality Management System


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Factory Line - a flexible wiring system forstationary loads.Branching of the line and power take-off can beaccomplished from any location.

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There are four duci models in the Factory Line system, classifiedaccording to the type and capacity of the power supply.(D Factory Line lOO: For both main lines and branch lines,providing both a 3-phase power supply (maximum 100 A) and asingle-phase power supply (maximum 20 A). (al Factory Line 60:For both main lines and branch lines, providing both a 3-phasepower supply (maximum 60 A) and a single-phase power supply(maximum 20 A). ls) Factory Line 30: For branch lines. 30 Acapacity. Provides either one 3-phase power supply circuit or iwosingle-phase power supply circuits. G) Factory Line 20: For smallbranch lines. Provides a single-phase power supply of up to 20 A.Combine these Factory Line systems to create a completelyflexible wiring system perfectly suited to the needs of yourproduction line.

ln all Factory Line systems the plugsthat supply electrical power from theducts to the load or the branch linescan be freely connected and removedat any location.Varying supply needs,such as changes in the layout orquantity of production line equipment,can be quickly and easily satisfiedsimply by moving or connecting moreplugs. Unlike conventional electricalwiring systems, the Factory Line systemdoes not need to be rewired. Thissignificantly reduces both the e{fort andcost of making such changes.

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By replacing conventional powe rsupply conduit wiring with lhe FactoryLine, all of the wiring that previouslycluttered the floor and other areas canbe neatly eliminated, thus preventingaccidents or injury. In addition, i'tsituations such as metalwork lactories,if the wiring is on the floor, metal chipscan enter and cause shorting, but withthe Factory Line all danger of problemssuch as these occurring is eliminated.Furthermore, because the Factory Linesystem is equipped with various typesof breaker-equipped plugs, it providesinc reased saJety in the event ofunforeseen emergencies.

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With the Factory Line 100 or FacloryLine 60, both a three-phase powersupply and a single-phase powersupply can be obtained simultaneously.Because, for example, both drivepower and the eleclrical outlet powersupply can be handled from a singlewiring line, the wiring is simplified. lnaddition, with the Factory Line 30, twosingle-phase power supply circuits canbe obtained simultaneously, so boththe lighting power supply and theelectrical power supply can becombined in a single line.

Factory Line 30


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Ground lerm nar(coppet Factory Line

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The Factory Line 20 is a duct for small-scare branchinpower supply circuit.The Factory Line 20 is a duct for small-scale branching, and it contains aconductor fo.r o,ne single-phase 250-V circuit. tt is ideel for provjding thepower supply for task lamps and electrical outlets, and fliorescenl linelighting can also be installed.

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For the display of workstandards sheets,process charts, parls lists,self-guided tour routeindications, etc.0{,


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of providing one single-phaseP pe suspens on llanger>


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Product guide

Factory tine 20lFactory Line 20 main unit(cream-gray linish: Munsell 5Y7,211,4)2P 20A 250V with ground.Conductor equipped ducts for asinqle phase circuit.Galvanized steel core PVCresin housing and copperconduclors.

lDuct cover (cream-gray finish)For Factory Line 20 system.Closing the main unit opening to protect from entering forejgnbodies or dusts into main unit.Length 1m. Made of PVC.

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lFeed-in cap (cream-gray finish)For Factory Line 20 system. 2P 20A 250V with ground.Supplying power at an end ol the main unit.lriernal quick connect terminals for single core wrre.Galvanized steel and resin housing.

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lCenter leed-in ioiner (cream-gray linish)For Factory Line 20 system. 2P 20A 250V with ground.Supplying power between main units and connecting them.lnrernal quick connect terminals tor sinqle core wire.Galvanized steel and resin housing.

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lEnd cap (cream-gray linish)For Factory Line 20 system.Closing an end of the main unit.Besin molding.lJoiner (cream-gray linish)For Factory Line 20 system. 2P 20A 250V with ground.Connecting main units both physically and electrically.Resin molding.lCautionlCannot supply power with ihis part.

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Product guide

I L joiners (cream-gray finish)::'Factory Line 20 systern. 2P 20A 250V with ground.l,.sernb ing L, T and or X conf gurations.::cording to the polarity, the right and the left types are avaitabte- JOrners.:aS resin housingITerminal plug (cream-gray finish)For Faciory Line 30 system. 2P 15A 250V wjth groundPower outlet for lhe main un t-Urea res n molding.

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lPlug sockets (with ground) (cream-gray finish), s c 8366of93round 2P 154'125V.ise for extracting single-phase 100V socket power.

ffH_Lt lILocking plug socket (cream-gray finish)Jrs c 8366 ol,iGro!nd 2P 15A 125V.Use 10r extracting single-phase 100V socket power.

:: f,rlLocking plug socket (with ground)(cream-gray finish)JSC8366OCtGround 2P 15A 125V Locking.Use ior extracting slngie phase 100V socket power.

lReel-type plug socket(Plug: Cream-gray finish. Socket: Oft-white finish)Jrs c 8366 eTwln 2P 15A 125VCan be owered 10 hand evel (max. 1.8rn lrom the duct).Lower ng up to 3m U from the duct availab e to order.,fc I rqldr-=ttriT\ TtEEti I -I

ICaut on]ilTo rewirid the reel sectionpress and hold the b!lion,and s ow y raise thesockei Failure io do sornay cause damage..2 Use with n lhe indicatedioad carryjng capacity (up

to 1500W).

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4.. Overa lenglh800 l800nrrn

Tw n 2Pr5A125V

lReel-type plug socket (with ground) "(Plug:Cream-gray finish. Socket: Off-white finish)For lwin ground 2P 15A 125V, tw n ground 2P 15A 125V ocking.Can be lowered to hand leve (n'tax. 1.8m lrom the duct).Lowering up 1o 3m U from the duct availab e to order.I01.-o o\ 10 -.e t. r | . .. ttor. p,.\.

IFluorescent lighting fixture plugFor Factory Line 20 system. 2P 6A 250V with ground.Mounting a fluorescent lighting fixture dlrectly to the mainunit and suppiy power from upper or lower 2P conductors.Consists of clarnpJeeder and cramp.and hold the bLrlton andsowlyfaise th-o socket. Failure to dosc Tn ay cause damageUse wth n lhe ndicated load.arry nq capac ty (up to 1500W)

Galvanized steellrarne.lCaulionlWeighl must bebelow 1okqv.

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Product guide

IPipe suspension hanger (cream-gray finish)For Factory Line 20 system. Suspending main unit.The pipe can be cut at the llange side.Melamine coated steel pipe and ABS resin flange.lCautionl(1)Suspending weightmusl be below1okg on each hanger.Q)l\,4aximum suspensionlntervai is 1.5m.

lHanger (with bolt)For Factory Line 20 system.Suspending main unit from the building structure.Stainless steel hanger and galvanized bolt (200mm).ICautionlSuspending weightmust be below1Okg on each hanger.

Note:The hangerfixlure alone ls a specalorder item.

lHanger (wilhout bolt)For Factory Line 20 system.Suspending main unit with supplied bolts.Stainless steel hanger.lCautionlSuspending weight must bebelow 1okq on each hanqer.

lHanging hook (cream-gray finish)For Factory Line 20 system.Hooking something on theFactory Line 20 main unil.lCautionlHooking weight must bebelow 5kg. z-*.@-..

3'%IPoster clip (cream-gray tinish)For Factory Line 20 system.Suspending document or sheet to the Factory Line 20 main unit.lCautionlSuspending weight must be below 5kg.

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Factory Line 20 Installation Procedure

Use the tapping screws inc uded with theducts to mor-rnt the ducts directly to the ce ling(or wall).

A Caution. Fix the duct to building structure firmly.T !,J freaoanp a aa rsp af ia if ll aaes foi sa l[,,1o!nlna ]roer

Use a ol the mountinq ho es.

Screw one screw paTtway n, lit the elongated hole oflhe dllct onto that sar-aw and ihen screw lh-o olh-orscrew n through the round hole in the duct. This allowsthe nsta lation to be cornp eted by one person.

I lnstallation of the ducts

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. The standard interval for mounting ol the hangers is I m. and the n'rax muminterval is 1.5 m. Be sure 1o mount securelv io a struct!ra m-Amher66.7,'-'.]\ls==l\..1,-/

F ange mo!nuno d mens ons

A Gautionthe strength 0i building structures enough to suppott

the hanging weight (a max mlm oi lOkg per sLtpport)l',loi dalng sa mily aaLrse the hargEf t. drD!se two or more pieces of hanger ior one duct.No: dllnE s: r.r8\' caLrse tle hEneers ta

t ,J'/ili becorne a calse oi fa if 1 does llot soTo prevent the ducts ir0m meandering, align the hanger centers.

1 Tum the fange coverto the eftto rernove 1.2 Use lhe wood screw ortapp ng screw.1hen mounl the f ange to a

structuraimember.3 A gn the p pe mouiting hole oflhe pipe suspenson harger\\]lh llre

posilon oilhe pan head rnach ne screwto putlhe ppe n the f aigeand lhen iasten lhe pan head machine screw and the selscrew(Fasten the pan head rnachine screwlhrough the ppe mcunling ho e.)

4Tum the Jange coverto the rghl to m0Ln1 lback in itsorg na postiof.

aSecure y fasten the wood screw oT tappingscrew, pan head machine screw, and setscrew.

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tioure 1 lou@ 2aAdjustlhe lenglh lhe pipasLrspended hangers atter mountei' n order to adjustthe ength after the p pe-suspendedhangers have been mo!nted to a slruclura member,loosen the securng screw. remove lhe plpe, and cLrlthe p pe at lhe lange end.aAfter cutling, drill a hole(05.5 mm), mount the

flange, and then mouni ap ipe 1o lhe flange.

E Mounting the pipe-suspended hangers 1.Useths procedure lihe Faclory Lne 20 ducls

arelo be sLrspendedjrom pipes fnecessary,lheppes can be shoirenedt0lhe required ength bycufl ig lhem at llre lange end.

A Caution


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I Factorv Line 20 lnstalation Procedure

E Mounting the pip+suspended hangers 21. Loosen the cap secur ng screw

and turn the cap to lhe lelt toremove t lrom lhe hanger.

2.Spread aparl lhe hanger andmalch lhe po arty indicalionon the duct wth the polartyind cation on lhe hanger.

3. Fil the duct into the hanger,and then turn the cap to theright and t ghten the securingscrew n order to secure lhe ducl

A CautionaTurn the cap until itis fully locked.lrot doifg so maycluse the dlct to dro!

E Hangers (with bolt)(without bolt) instalation. The standard interua for mounting of the hangers is 1 ra,

and the maxinrun-r nterval is 1.5 m.. Be sure to mount the hanger bo ts secure y to a structura member.. DH2652 hangers (w thoLrt bo t) come witho!i hanger bolts.. To mount the DH2652 hanqers, Use l\,48 bo ts.

A CautionaEnsure the strength of building structuTes enough tosupport the hanging weight (a maximum of i O kg persupport).No1 dc ng so ma! caLrle the hanger ro drocalo use long hanger boLts, mount these bo ts usingsway braces.ause two or more pieces of hanger for one duct.t !\' beco-e a aaLse -.:'a i t lo9: fra_r saaTo prevent the ducts from meandering, align thehangeT centers.ll.t do ng:i rrat' aa-rse i_e l:a3ers :a Cro!

1. Loosen the cap securing screw andturn the cap to lhe left to remove t fromthe hanger.

the hanger and then turnthe cap to the rlght andtighten the securlng

, ['J,[#5''screw in order tosecure the dLrct.

aTurn the cap until it is fully locked.Not dolng so mrv cause lhe dLrct to dro0.

A caution

4 Mounting the pipesuspended hangers 31. Supplying power va the p pe'suspended hangers(method ior

bring ng n the power supply)Boute the cable Jrom the ceiling into the pipe- When doing thls,it s eas er if the cab e is passed through the pipe beforesecurinq the Factory Line 20 dLrct in the hanqer.

2. Fo ow ng the san're procedure for Step B, f t the dlrcl in thehanqer, al'rd then fix il with the cap.

/ Hanger- Use s nge.ondlctor cabLes otl6or20mmnslze.A GautionaMake wireconnections with

careful attention sothat cables wilL notbe bitten ordamaged.N!: aa'g:a __:. raa.] II| -. ea:'a a-:: r: :_fire45


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Factory L ne 20 lnsta lation Procedurel

. Use a joiner lo connect two ducts together.. Be sure to match the polarities of the ducts and the joinerdrd secL'e oy rigl on 'lg lhe \er sc ews.

A CautionaDuTing construction, Do not give a shock,such as dropping on a product, or hitting.t may be darnagedacombine the tip of a duct and connect ceTtainly.aconnect a straightly both of the ductasecurely fasten the set screws. (Proper torque:O.98 N'm- l 32 N.m)Do ng so mav tesLrt nEneectticshockorafreawhen cutting the ducts, use a metalhacksaw(hand type)and cut with the opening inthe duct facing downward as shown in thefigure.lf a Dowea saw is !sed the nsu atlon c adding orgaound term na s coLr d be scraped or burnedaAfter cutting, if the ground terminal protrudesslightly, correct it.aFemove any cutting chips or burrs from the cutsurface.Doing so mav fesu t in an e ectr c shock or a fir-.

ElConnecting the ducts Zlnstalling the feed-in capIConnecting the ductsaFit the feed-in cap lnto the cluct and tightenthe set screw to secure it.

IProcedure for providing knock-out part.r-rFor cab es not arger than VVF of 2 firi ins ze u/ith three cores or less remolc theshaded areaO oO o 8' o ol 'nj5i2c !x, th three cores ot ess rerno\re theshaded areaaDebLrrr ttre .Lrt sLrface !s nEt a Cb e Kn fc.

Ho d.E parlGrolnd ternr na oi 3 lastnins band

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IConnection of power supply, remove about electric wireasirio ire enas oi t te e gatr ca v,,i res n Eccordance ,,! th ihesir corrq giig: :roir'n or ifte ins de oi the cover End thefnaer: the E Ect'ce lirres uft theyarevslbe rthepeephoealo disconneci ire e ectrica wires p! theaf out while Lrsinga scte!./d.'./a oa yaLr. flNger to ctess the connection te easeb!Tion

A GautionaDuring construction, Do not give a shock, suchas dropping on a product, or hitting.t may be damagedaConnect the feed-in cap and the duct linearly.aSecurely fasten the set screws. (Proper toTque:O.9B N.m-l 32 N.m)ausing the single-wire cable is 'l.6 mm or 2 mm,aBe sure to use an insulated pinterminal( lnsertion length: lt is Ionger than1 5mm and is less than 2l mm.) when use astranded-conductor cable.ause a triplex cable and tighten the coii to theground terminal to connect one cable.(Proper tofque: l2NT.- l5i.nlDo E o - '?aAfter wire connection, Bind the cable with wireties, etc. not to apply tension to the terminal.Donesow tesut naf re

EAttaching the end capF I the cap onto the end ol the duct and secure it by t ghtening the sei screw.

aAn end cap must be attached onto the end of the duct.Doing so rnay tesLt t n an e ectric shockaSecurely fasten the setscrew. (Torque the setscrew to notless than O.98 N.m- l 32 N.m)A Caution


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I Faclory Lrne 20 nstalation Procedure

I Mounting center feed-in joinersA, Caution

. To connect the dLrct with the center feed- n joiner, be surelo align the Polarty indication(ground s de) with each oiher.

. On y to make connect on, the cover needs not to bedismoLrnted.

aDuTing construction, Do not give a shock, such asdropping on a product, or hitting.It may be damagedaConnect the plug of joiner and the duct linearly.ausing the single-wire cable is l 6 mm or 2 mm.aSecurely fasten the set screws. (Froper torque: O.98N'm-'l .32 N.m)Do ng so nray resu t in an : ectric shock oa a fite.ause a triplex cable and tiAhten the coil to the groundterminal to connect one cable(Proper torque: 1.2 N.m-L5 N.m).Doing so \,r' resut fanelectrcshock.aJre.

' To make power supply connection, wjnd the power supplycable around the termina screw.' To make power sLrpp y connecl on, conneci the power s!pp ycable of the grounded side to the polarity side (the terminalscrew oi wh ch is p ated).

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tlE Mounting Joiner L

. To connect the duct with the joiner L, be sure to aliqn the Polar tVndicat ol(9 o rro sioeJ wlrFacholl-c. Only to rnake connection, the cover needs not to be dismounted.

' To n'rake power supply connection, wind the power supplV cablearound the term nal screw.. To make power supply connection, connect the power supplycable of the grounded s de to the Poiarity ndicat on(ground side)(the terr.inal screw of which is p ated).

A CautionaDuring construction, Do not give a shock, such asdropping on a product, or hitting.: me! !: damagedaConnect the plug of joiner and the duct linearly.ausing the single-wire cable is .l.6 mm or 2 mm.aSecurely fasten the set scTews and the terminalscrews. (Proper torque: Set screw O.9B N.m- l 32N.m Terminal screw : ] 2 N.m- I .5 N.m )Do ng so ,rl res! t in an electric shock afireaThe division method look at the back of a coveTaccording to a block of a circuit.ause a triplex cable and tighten the coil to the groundterminal to connect one cable(Proper torque: 1.2 N.m- 1.5 N'm).Do ng so w resLrlt in an ejectrlc shock. a fire

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Factory Line 20 lnsta ation Procedurel

lll Mounting a terminal plug lE Procedure lor mounting and using reler outlet plug

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To mount the ree er outlet, pull down the plug lever, andthenrotaie it clockwise by 90 deqrees.

A CautionaDo not slide the plug with having come in the duct.

Doing sc ma! resLrh in faLrJly connectiDir, tirus eEd ng to a flre

Pull up lhe plug lever, and then rotale it counterclockwise by90 degrees.

The outlet can expand and conlract in the range ofapproximate y B0 to 180 crn from ihe mounting surface.Pull down lhe main body ol the outlet. lt stops in a pos tion inwhich pu down.To return the main body to the original position, press andho d the pushbulton press and ho d the pushbltton lo push upthe main body to a pos tion to wh ch you want to return it.(Releasing the pushbutton wil stop it on the spol.)

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1. Remove the set screws to remove the cover.2. Loosen the cable clamp secuTing screws and inserl ihe

electrica cab einto the cover.3. Connect the electrica v! res to the terminal board by eltheruslng crianp ternrinals or by w nding the wires around theterm nais.

4. Fit the cover into the body and secure it by tighten ng the setscrews.5.Tighten the cable clamp secLrring screws to secure theelectrical cable.

A GautionaSecurely fasten the terminal screws.

(Proper torque: O.A N.m - I N.m)Doing so mav resLr i in a f re.aDo not slide the plug with having come in the duct.Do ng s! may resLri n fau t\i connectlon. tlrLrs eadlng to a fire

.Do not attach the p ug un t \rlrhere the tapD ngscrew ls Lrsed the dLrct direcily

Hitch the cord on ihe cord hook ot the ouuet lo use the iixture.


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I Factory Line 20 lnstallation Procedure

IEIMounting an electrical outlet plug

aDo not slide the plug with havlng come in the duct.Do ng so rnEy result in faLtlty connection. thus ed ng to a f re

.Pull down the lever on the plug,then rotate it counterclockwise 90.

.N,4atching the polarity indications on the duct and the plug,nsert the pluq into the duct and roiate it clockwise 90.

14 Mounting fluorescent lighting fixtureMake the hole for the fluorescent light plug and clamp in fluorescent ligh like the right figure_(clamp). As shown in the f gure, pui the clamp in the hole for bolt in thefluorescent lighting fixture, and then fasten the locknut to fix the clamp.(Fluorescent ighting p ug)' As shown in the f gure, put the lighting plug in the hole for powersupp y cable, and then fasten the locknut to fix the plug.

*.Theclamp and thelluorescent tighting ptug comewith a setolluorescent lighring Jixtu.e,A Caution caraTo connect the cable to unthreaded terminal, use bar typecrjmp-style terminal.Not dolng so may result in fau ty cable connect on thus eadlng to a fireaSecurely fasten the locknut.Not do ng so may resu t n a drop.Not do ng so may cause the dLrct to drop.aEnsure proper Iever handling.Not do ng so may result in a drop

Put lhe c amp and fluorescent lghting plug lever in line wlththe polarilyindication(green ine) of the duct. (To mount)Rotate clockwise until the lever no longer rotates.( I o drsmount)Rotate counterc ockwise until the lever no longer rotates.

F lorescenl lighl ng pLug

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Factory Line 20 lnstallation Procedurel

lE Use of a poster clip. Use the poster clip to suspend a work instruction sheet orprocess chart from the Factory Line 20.. Fold down about 10 mrn of the top of the work instruction sheetor process chart and slide it sideways into the poster clip.. The work instruction sheet can be positioned in the

desired direction.' Mount the poster clip onto the Factory Line 20 duct in thesame way as a plug.

aThe maximum load weight is 1 kg.Not doing so mav cause the hangers to dropaNotes the installation place,Whef is to be fear the il uminator,The poster mlght dlsco orand beeins to burn because of the heat of the i lumlnator.

lE Mounting a duct cover. lvlount the cover by fitting it into the opening in the duct.

factory line systems

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