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EXTERNAL MODEM KIT
Instruction Manual October 2002
EX
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© Siemens Milltronics Process Instruments Inc. 2002
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and toprotect the product and the connected equipment. These warning notices are accompaniedby a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual.Qualified personnel are only authorized to install and operate this equipment in accordancewith established safety practices and standards.
Warning: This product can only function properly and safely if it is correctly transported,stored, installed, set up, operated, and maintained.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics ProcessInstruments Inc. 2002. All Rights Reserved
Disclaimer of Liability
This document is available in bound version and inelectronic version. We encourage users topurchase authorized bound manuals, or to viewelectronic versions as designed and authored bySiemens Milltronics Process Instruments Inc.Siemens Milltronics Process Instruments Inc. willnot be responsible for the contents of partial orwhole reproductions of either bound or electronicversions.
While we have verified the contents ofthis manual for agreement with theinstrumentation described, variationsremain possible. Thus we cannotguarantee full agreement. Thecontents of this manual are regularlyreviewed and corrections are includedin subsequent editions. We welcomeall suggestions for improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications at the following address:
Technical PublicationsSiemens Milltronics Process Instruments Inc.1954 Technology Drive, P.O. Box 4225Peterborough, Ontario, Canada, K9J 7B1Email: [email protected]
For the library of SMPI instruction manuals, visit our Web site: www.siemens-milltronics.com
Table of Contents
Specifications...................................................................................................................... 1
RS-232 Modem Kit................................................................................................................................... 1RS-485 Modem Kit................................................................................................................................... 1
Warranty ............................................................................................................................... 1
The External Modem Kit .................................................................................................... 2
Components.............................................................................................................................................. 2
Dimensions .......................................................................................................................... 3
RS-232 Modem ...............................................................................................................................3RS-485 Modem ...............................................................................................................................3Power Supply .................................................................................................................................4
Assembly Instructions ....................................................................................................... 5
Configuring External Modem ........................................................................................... 6
Configuring Instrument...................................................................................................... 9
RS-232 Modem Kit Instruments........................................................................................................... 9EnviroRanger ERS 500 ..................................................................................................................9Accumass BW500/SF500: .........................................................................................................10AiRanger with SmartLinx®Modbus RTU card ....................................................................11Open Channel Meter OCM III ...................................................................................................12
RS-232 Modem to PC Connection..................................................................................................... 12RS-485 Modem Kit Instruments......................................................................................................... 13
Modem Dip Switch Settings .....................................................................................................13MultiRanger 100/200, HydroRanger 200 ................................................................................13IQ Radar 300 .................................................................................................................................14AiRanger with SmartLinx®Modbus RTU Card (for multidrop applications) ................14EnviroRanger ERS 500 ................................................................................................................15
Configuring Internal Modem .......................................................................................... 17
Communicating using Modbus ................................................................................................17Communicating using Flow Reporter .....................................................................................18
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page i
Page ii External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Specifications
RS-232 Modem KitModem:
� VT-Modem-1 WW, SIXNET external modem, DIN rail or flat panel mountable� refer to SIXNET modem manual and CD
Power Supply:� Siemens 120 V AC/230V AC input, 24V/1.3A output, DIN rail or flat panel mountable� refer to Siemens power supply manual
Compatible Instruments:� EnviroRanger ERS 500, Accumass BW500/SF500, AiRanger with SmartLinx®
Modbus RTU card, OCM III Open Channel Meter
RS-485 Modem KitModem:
� VT-Modem-3 WW, SIXNET external modem, DIN rail or flat panel mountable� refer to SIXNET modem manual and CD
Power Supply:� Siemens 120 V AC/230V AC input, 24V/1.3A output, DIN rail or flat panel mountable� refer to Siemens power supply manual
Compatible Instruments:� MultiRanger 100, MultiRanger 200, HydroRanger 200, IQ Radar 300, AiRanger with
Smartlinx®Modbus RTU card (for multi-drop applications), EnviroRanger ERS 500 with option card (for multi-drop applications)
Warranty
All components of the external modem kit are covered by their individual manufacturer�s warranties. Siemens Milltronics Process Instruments Inc. does not provide warranty on any of the modem kit components, separately or together.
Note: The RS-232 Modem Kit can be used as a modem connected to the PC as well.
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 1
The External Modem Kit
The External Modem Kit is assembled to assist users connecting external modems to Milltronics brand products. While any modem can work with Siemens Milltronics brand products, the VT-Modem by SIXNET is easy to use and reliable. For best results, use the RS-232 Modem Kit for the PC side and RS-232 and RS-485 Modem kit for device side.
When connecting to the OCM III, Siemens Milltronics recommends using Flow Reporter software. When working with Modbus RTU, we recommend the Modbus Serial driver by Kepware (www.kepware.com).
Components
RS-232 Modem Kit RS-485 Modem Kit
SIXNET VT-Modem-1 WW Modem SIXNET VT-Modem-3 WW Modem
modem programming cable (DB-9) modem programming cable (DB-9)
Siemens power supply, 24V/1.3A Siemens power supply, 24V/1.3A
2-wire power transfer cable 2-wire power transfer cable
3-wire custom communication cable RS-485 cable (3 ft)
Page 2 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Dimensions
RS-232 Modem
RS-485 Modem
120.7mm (2.92")
80.5mm (3.11")
74.2mm (2.92")
RJ-11 jack
DB-9 connector
power terminal block
RJ-11 jackRS-485 terminal block
DB-9 connector
dip switchespower terminal
block
74.2 mm (2.92") 120.7 mm
(4.75")
80.5 mm (3.11")
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 3
Power Supply
57.2mm(2.25")
88.9mm(3.50") 69.8mm
(2.75")
Page 4 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Assembly Instructions
1. Turn off the main AC power supply. Connect the AC power cable to the AC power connection on the power supply marked as N and L1.
2. Connect the power transfer cable to the power supply and modem as follows:� +V on power supply to terminal 2 (+) on modem using clear wire.� �V on power supply to terminal 3 (-) on modem using black wire.Connect the ground on the modem to the cabinet ground (wire not provided).
3. Turn on power to the power supply. Connect modem programming cable to modem�s DB-9 connector and then to an available port on a PC (eg. Com 1).
4. Configure external modem. See detailed instructions on page 6.Disconnect the programming cable when finished.
5. Connect the Siemens Milltronics product to the external modem using the appropriate wiring code (see Configuring Instruments on page 9).
6. Program the Siemens Milltronics product using the correct parameters listed in Configuring Instruments section. Connect external modem to analog phone line using RJ-11 telephone cable in the modem�s line jack.
7. Configure the internal modem in laptop or desktop PC using Windows 95 or 98 to communicate using Modbus RTU protocol. (See Configuring Internal Modem on page 17.)
8. Dial in to Siemens Milltronics product using internal modem.
Note: Customer supplied required parts and tools: � power cable� cabinet ground wire� ohmmeter� RJ-11 phone cord
Note: When modem and power supply are mounted in an external enclosure, ensure they are not exposed to the elements, dust, or debris.
N
3 2 1
- -
-
+
+
+ L1
Communications Cable
Black Clear
Power connection
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 5
Configuring External Modem
Install SIXNET Modem Setup Wizard from SIXNET CD. After installation, run the SIXNET Setup Wizard. When configuring the VT-Modem-1, choose default options after changing country of installation (See Step 2).
1. Open configuration file and choose the file for your application.
2. Choose country from drop-down list if installation is outside North America.
3. Click Next.
File Name Associated Product
SMPI_modbus232.6ms EnviroRanger ERS 500, Accumass BW500, Accumass SF500, AiRanger with Smartlinx Modbus RTU Card
SMPI_OCM.6ms OCM III
SMPI_modbus485.6ms MultiRanger 100 / 200, HydroRanger 200, IQ Radar 300, AiRanger with Smartlinx Modbus RTU Card (multi-drop applications)
SMPI_ocm_master.6ms PC connecting to OCM III (via FlowReporter)
SMPI_modbus_master.6ms PC connecting to Siemens Milltronics Modbus devices
Notes� If the files listed above are not on the SIXNET CD, they can be found on the
Siemens Milltronics web site at www.siemens-milltronics.com� The SIXNET Modem Setup Wizard screens will differ slightly according to the
configuration file shown. The example shown is for Modbus RS-232 communication.
1*
2
3
Page 6 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
4. Choose the COM port for your computer.5. Click Next.
6. Click Next.
4
5
6
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 7
7. Save Configuration file.8. After connecting the modem programming cable to modem�s DB-9 connector and
the designated port on your PC, and setting the dip switches (RS-485 modem only), write configuration file to the modem.
9. Click Finish.
The external modem is now configured for 9600 baud communication.
For communication from the PC, use either the RS-232 Modem Kit (see page 12 for PC connection) or use an internal PC modem.
The internal modem (Modbus Master) must be set up for:� Modbus RTU� 8 data bits� 1 stop bit� no parity� no flow control
(See Configuring Internal Modem on page 17)
7
8
9
Page 8 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Configuring Instrument
RS-232 Modem Kit InstrumentsEnviroRanger ERS 500, Accumass BW500, Accumass SF500, AiRanger with SmartLinx® Modbus RTU card, OCM III
EnviroRanger ERS 500Port 2 set-up parameters:
*(2) refers to the primary index (secondary index 0).
Wiring Diagram for Connection to EnviroRanger ERS 500 (Rack and Panel Mount)1. Use an ohmmeter to rung out the communication cable. Determine which pin
connects with each wire of the cable.
2. Connect the communication cable to the ERS 500 as follows:
Parameter DescriptionP770 (2)* = 3 Modbus RTU slaveP771 (2) = 1 Modbus slave address of 1P772 (2) = 9.6 9600 baudP773 (2) = 0 no parityP774 (2) = 8 8 data bitsP775 (2) = 1 1 stop bitP776 (2) = 0 no flow controlP777 (2) = 0 no key up delayP778 (2) = 1 answer onlyP779 (2) = 300 Modem inactivity timeout = 300
38 RXD RXD
DB-9CONNECTOR
ERS 500TERMINAL
BLOCK
GND GND
39 TXD TXD
40
41
6 215 348 7
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 9
Wiring Diagram for Connection to EnviroRanger ERS 500 (Wall Mount):
Accumass BW500/SF500:Port 1 set-up parameters:
*(1) refers to the primary index (secondary index 0)
Parameter DescriptionP770 (1)* = 3 Modbus RTU slaveP771 (1) = 1 Modbus slave address of 1P772 (1) = 2 9600 baudP773 (1) = 0 no parityP774 (1) = 8 8 data bitsP775 (1) = 1 1 stop bitP778 (1) = 1 modem attachedP779 (1) = 300 Modem inactivity timeout = 300
Note: After setting Port 1 parameters for the BW500 and SF500, you must cycle power to the unit for them to take effect.
19 RXD RXD
DB-9CONNECTOR
ERS 500TERMINAL
BLOCK
GND GND
20 TXD TXD
21
22
6 2 15 348 7
Page 10 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Wiring Diagram for Connection to Accumass BW500/SF500:
1. Use an ohmmeter to rung out the communication cable. Determine which pin connects with each wire of the cable.
2. Connect the communication cable to the BW500/SF500 as follows
AiRanger with SmartLinx®Modbus RTU cardPort 1 set-up parameters:
Wiring Diagram for Connection to AiRanger with SmartLinx® Modbus RTU card1. Use an ohmmeter to rung out the communication cable. Determine which pin
connects with each wire of the cable.
2. Connect the communication cable to the AiRanger as follows:
Parameter DescriptionP751 = 3 9600 baudP752 = 0 no parityP753 = 1 station address 1P758 = 15 interframe spacing = 15 ms
31 TX TX
DB-9CONNECTOR
BW 500TERMINAL
BLOCK
RX RX
32 COM COM
33
34
6 215 348 7
1 RX RX
DB-9CONNECTOR
AIRANGER WITHSMARTLINX MODBUS
RTU CARD
TM
GND GND
2 TX TX
3
4
6 215 348 7
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 11
Open Channel Meter OCM III
OCM III Configuration Parameters
Wiring Diagram for connection to OCM III:
To configure the OCM III and Flow Reporter software for modem communication, you must use an external modem kit or configure your internal modem using settings for Flow Reporter. See page 18 for more information.
RS-232 Modem to PC ConnectionConnect the PC to the modem using the modem programming cable.
To configure your RS-232 Modem and PC:
1. Connect the modem to PC serial port 1 or 2.2. On the Start Menu, click SETTINGS and click CONTROL PANEL.3. Double-click MODEMS.4. Click Add Modem.5. Check "Don�t detect my modem: I will select it form a list" and click NEXT.6. Select Manufacturers: (Standard Modem) and then select Modem: Standard 9600
bps Modem. 7. Select all the defaults until modem is installed.
Parameter DescriptionP37 = 5 9600 baud
*Note: Jumpers are required for communication with the OCM III. The jumpers are included in communications cable supplied with Siemens Milltronics RS-232 External Modem Kit.
DB-9CONNECTOR
OCM IIITERMINAL
BLOCK
TXD RXD
GND SG
11
RXD TXD12
13
6 215 348 7
Jumper Pins
12345
6789
*
Page 12 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
RS-485 Modem Kit InstrumentsMultiRanger 100, MultiRanger 200, HydroRanger 200, IQ Radar 300, AiRanger with Smartlinx Modbus RTU Card (multidrop applications)
Modem Dip Switch SettingsSet the Modem dip switches as follows:
MultiRanger 100/200, HydroRanger 200Port 2 set-up parameters:
*(2) refers to the primary index (secondary index 0).
Wiring Diagram for Connection to MultiRanger 100/200, HydroRanger 2001. Connect the communication cable to the MultiRanger 100/200 or HydroRanger 200
as follows:
Parameter DescriptionP770 (2)* = 3 Modbus RTU slaveP771 (2) = 1 Modbus slave address of 1P772 (2) = 9.6 9600 baudP773 (2) = 0 no parityP774 (2) = 8 8 data bitsP775 (2) = 1 1 stop bitP778 (2) = 1 modem attachedP779 (2) = 300 Modem inactivity timeout = 300
off
on1 2 3 4 5 6 7 8
34 COM GND
RS-485 ModemTerminal Block
MultiRanger 100/200, HydroRanger 200
Terminal Block
B + TD
35 A - TD
36
654
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 13
IQ Radar 300Port 2 set-up parameters:
Wiring Diagram for Connection to IQ Radar 3001. Connect the communication cable to the IQ Radar 300 as follows:
AiRanger with SmartLinx®Modbus RTU Card (for multidrop applications)
SmartLinx Modbus RTU Card port configuration (for RS-485 transmission):
AiRanger Port 1 set-up parameters:
Parameter DescriptionP770 = 3 Modbus RTU slaveP771 = 1 Modbus slave address of 1P772 = 9.6 9600 baudP773 = 0 no parityP774 = 8 8 data bits
Parameter DescriptionP751 = 3 9600 baudP752 = 0 no parityP753 = 1 station address 1P758 = 15 interframe spacing = 15 ms
3
6
COM
TD +
RS-485 ModemTerminal Block
IQ Radar 300 Terminal Block
B
TD -
4
5
GND 5
4
ON
1 8
Page 14 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Wiring Diagram for Connection to AiRanger with SmartLinx® Modbus RTU card1. Connect the communication cable to the AiRanger as follows:
EnviroRanger ERS 500Port 3 set-up parameters:
*(3) refers to the primary index (secondary index 0).
Parameter DescriptionP770 (3) = 3* Modbus RTU slaveP771 (3) = 1 Modbus slave address of 1P772 (3) = 9.6 9600 baudP773 (3) = 0 no parityP774 (3) = 8 8 data bitsP775 (3) = 1 1 stop bitP776 (3) = 0 no flow controlP777 (3) = 0 no key-up delayP778 (3) = 1 modem attachedP779 (3) = 300 modem inactivity timeout = 300
3
B
GND
RS-485 MODEM TERMINAL BLOCK
AIRANGER WITHSMARTLINX MODBUS RTU CARD
(MULTI-DROP APPLICATIONS)
TM
GND
TD +
4 A TD -
5
6
6 54
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 15
Wiring Diagram for Connection to EnviroRanger ERS 500Connect the communication cable to the EnviroRanger ERS 500 Wall Mount as follows:
Connect the communication cable to the EnviroRanger ERS 500 Rack and Panel Mount as follows:
101
COM GND
RS-485 ModemTerminal Strip
Enviroranger ERS 500(Wall Mount)
Terminal Block
B TD +
102 A TD -
103
6 54
49
COM GND
RS-485 ModemTerminal Strip
Enviroranger ERS 500(Rack Mount)
Terminal Block
B TD +
50 A TD -
51
654
Page 16 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
Configuring Internal Modem
Communicating using ModbusThe internal modem communicating with the external modem and Siemens Milltronics instrument must communicate using the Modbus RTU serial protocol.
Setting up internal modem using Windows:1. On the Start Menu, click SETTINGS and click CONTROL PANEL.
2. Double-click MODEMS.
3. Highlight the internal modem being used and then click PROPERTIES.
4. Select the GENERAL tab. Set speed to 9600 using Maximum Speed dropdown menu.
5. Select the CONNECTION tab. Under Connection Preferences, set data bits to 8, parity to NONE, stop bits to 1.
6. Click ADVANCED at bottom right of Connection screen.
7. Verify the Use error control and Use flow control boxes are not checked.
8. Verify Modulation type is Standard.
9. Save changes and exit.
10. Reboot computer.
Modem configuration:
� Modbus RTU� 9600 baud� 8 data bits� 1 stop bit� no parity� no flow control
7ML19981DP02 External Modem Kit � INSTRUCTION MANUAL Page 17
Communicating using Flow Reporter
Configuring Flow Reporter:� Select Port from the Flow Reporter main menu and select Modem.
� In the Modem Port box, select your modem�s COM port.
Configuring the internal PC modem when using Flow Reporter software and OCM III:
1. On the Start Menu, click SETTINGS and click CONTROL PANEL.
2. Double-click MODEMS.
3. Highlight the internal modem being used and then click PROPERTIES.
4. Select the GENERAL tab. Set speed to 9600 using Maximum Speed dropdown menu.
5. Select the CONNECTION tab. Under Connection Preferences, set data bits to 8, parity to NONE, stop bits to 1.
6. Click ADVANCED at bottom right of Connection screen.
7. Verify the Use error control box is not checked
8. Verify that the Use flow control box is checked and that XON/XOFF is selected.
9. Verify Modulation type is Standard.
10. Reselect the CONNECTION tab. Choose PORT settings and verify that the Use FIFO buffers box is checked.
11. Save changes and exit.
12. Reboot computer.
Page 18 External Modem Kit � INSTRUCTION MANUAL 7ML19981DP02
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