experionpks thl user group

8/12/2019 ExperionPKS THL User Group

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Experion PKS

The next

Generation

Process

Knowledge

System

Experion PKS

The nextThe next

GenerationGeneration

ProcessProcess

KnowledgeKnowledge

SystemSystem

Shrinking workforce & loss of

domain expertise, due to

retirements and downsizing

Magnify existing Knowledge

your organization

Reduce Abnormal Situations

and increase production

Facilitate Knowledge capture,

collaboration and automating

work

Manage assets & capitalize

your knowledge

KNOWLEDGE

INNOVATION

RESULTS


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Experion PKS provides

unprecedented

connectivity through

all level of process and

business operations.


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Knowledge

30 years of Honeywell process control

Asset management

Domain expertise

Six Sigma methodologies

Innovative technology that fully integrates with :

TPS, TDC2000, TDC3000, TotalPlant Alcont and PlantScape

Process Knowledge - Beyond Distributed Control

Process Knowledge Solutions Equal Process Results

Facilitate knowledge capture

Promote knowledge sharing

Optimize work processes

Accelerate improvement and innovation


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Knowledge

Experion PKS a Unified, Collaborative Architecture

State-of-the-art DCS Capabilities

Abnormal Situation Management

Safety Management

Information Management technologies

Integration of networks as : Foundation

Fieldbus, Profibus, DeviceNet, LON,

ControlNet, Interbus etc.

Logic-, sequential-, drive object-oriented control

and fully redundant controller architecture

Gives a Process-centric view of plant operations by focussing on theimpact of operational objectives. This is the opposite of Instrument-

centricview, which informs users about device problems and maintenance.


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Centralization

of Process

Safetyinformation

and data from

everywhere!

Centralization

of Process

Safetyinformation

and data from

everywhere!

FSC Safety System is Unified with Experion PKS

Quadruple Modular Redundancy (QMR)

High diagnostic-based technology

Safety, availability and scalability

Two fault tolerance for safety & Unrestricted

runtime

Common platform for ESD and F&G

Experion PKS unifies multiple FSC safetysystems into a single architecture

COMMON GAS ALARM

COMMON FIRE ALARM

COMMON ALARMS AND FAULTS


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Open,

Secure,

Interface for

Process

Graphics

Open,

Secure,

Interface for

Process

Graphics

HMIWeb Technology

Single, plant-wide human interface for all

applications Using standard internet technologies (HTML,

XML)

Process graphics - secure Experion PKS

station

Information domain - Workcenter PKS


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Enter comments onalarms for later

analysis!

Presents

instructions for

each alarm

Create and store

views of areas,

filters, and sorting

One-click sorting!


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Unlimited

scalability

Unlimited

scalability

Distributed System Architecture

Innovative technology that allows multiple

Experion PKS systems to operate as one

Efficient exchange of Control and Information date.

Can operate on low cost, networks with small

bandwidth

Seamless access to points, alarms, operator

messages, history etc.

Key to a single system database - no duplications

Location A

Dynamic Cache

FIC101.PV

Location B

Dynamic Cache

FIC101.PV

FIC101.PV

Dynamic Cache

Location C FIC101.PV

Controller

E Server


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The latest

sensor in

ProcessIndustry!

The latest

sensor in

ProcessIndustry!

Digital Video Manager- Revolution in Process Industry

Integration of video data in system

Image capturing based on plant events Video can be presented to any desktop user

in the plant

Event driven video avoids overloading of

users with irrelevant information

Video can be exchanged in standard video

streaming formats

Advanced searching, replay featured allows

analysis of incidents, and aid in diagnosis and

troubleshooting

Goes far beyond CCTV

Smart algorithms formovement detection!


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Consistent Tab Style Displays

Explorer Style

Camera NavigationPan/Tilt/Zoom/Focus Controls

Preset Location Controls

Recording Control

Live Video


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Cycling cameras

Live Video on all Four Quads

Explorer Style

Camera Navigation


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Bring the

process to

every desktopin the plant

Bring the

process to

every desktopin the plant

eServer for Casual User Access

Based on DSA and HMIWeb technology

Allows real-time access to all process datafrom anywhere in the plant

Extremely secure data access

Call up of process graphics by using a

standard browser

No database duplication or building of special

graphics

eServer

Casual Users

Casual Users and application s conn ect to eServerand never impact o n- l ine Contro l System!

Applications

DSA


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First alarm &

event system

on the marketthat captures

Knowledge

First alarm &

event system

on the marketthat captures

Knowledge

Open Alarm & Event System for Knowledge Capture

OPC Alarm and Event client based

The best technology for integration of third-party systems

Commenting and annotation capabilities allow

capturing of Knowledge


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Scalable

Architecture for

Plant-wideHistory data

Scalable

Architecture for

Plant-wideHistory data

Historian Architecture

Business & EnterpriseProcess Operators

As extension of operationalhistorian

Heavy UsersOperations engineersProcess control

APC engineerProcess engineersPlant maintenanceEquipment specialistsEnvironmental engineers

Casual UsersManagement, plant economicsengineers

History recovery from

Experion

Automatic fail-over to

secondary Experion server

Data compression

Confidence indicators

Demand calculations

EU conversions

Tag/group security Support for advanced

applications

Advanced Formula Manager

Operational historyProcess Operators

Historical trendsProcess Engineers

Basic analysisProcessimprovement/diagnosis

Functionality versus Typical Users

Low engineering

Quick startup

Full DSA support

Operator Graphics trend Trend Plots w/time control

Easy Reporting

Unlimited storage period


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Integration of Field Instruments - A Wide Choice of Protocols

Reliable, accurate field measurement data is the basis

for all control

For more than 15 years, Honeywell users understand

the importance of true digital integration of field

measurements

Honeywell offers instruments with a wide choice of

protocols : Digitally Enhanced (DE) protocol,

Foundation fieldbus and Hart

Pressure & Multivariable Temperature H2Oil Analyzer


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Experion PKS is a True Open System

Foundation Fieldbus integrates seamless into the controller

Integration of ANY Foundation fieldbus registered device

Chose the best instrument for your application

All diagnostics, maintenance etc. of non-Honeywell instruments are fully

integrated in Experion PKS

Honeywell Fieldbus Interface Module (FIM) provides true chassis-to-chassis

redundancy

Just download the DD & CF files from www.fieldbus.org


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Wireless Technology for Flexible Information Access

Access to process graphics, control &

monitoring data, DVM

Operator rounds, equipment & safety

inspection, tank gauging & lineups

Important savings in commissioning and

maintenance

Full integration with other work process

automation systems (e.g. Historian &CMMS)

Approvals for hazardous areas

Radio Frequency Identification (RDIF), Bar

Code Technology & Peripheral Devices


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Daily Production

D

aysperYear

95% 100%< 60%

95 days

62 days

23 days

79 days

47 days

30 days

16 days

8 days

5 days

Production Target set by Enterprise

A typical Production Profile for an Asset

Intensive Facility for a calendar year.

Source : ASMTM


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Higher Plant Operating Target

Plant Capacity Limit

Fewer Operational Constraints

Fewer Planning Constraints

DaysperYea

r

95% 100%< 60% Daily Production

Effective use of our

technology can result

in recovery of

3-8%of capacity

Maximum Plant

Availability

Fewer Incidents

In many faci l i t ies that s $10 Mil l ion USD per year to the bo ttom line!

RESULTS

Experion PKS Helps You To Move The Curve

Source :ASMTM


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Knowledge Management

Experion PKS Process Knowledge Solutions leverage expert

knowledge for higher results.

Asset and Abnormal Situation Management

Operator Effectiveness Solutions

Equipment Health Management

Alarm Management & Rationalization

Control Performance Solutions

What is so unique about this ?

Only Honeywell can give the level of integration of PKS componentsbecause we own them and know how to make them work together better

than anybody else.

KNOWLEDGE


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Operator Performance Solution (OPS)

Event AnalystAssist in understanding problem root causeIdentify alarm system shortfall

Install and use, no engineering required

Alarm Configuration ManagerMaster alarm database(MAD) - manage alarm configurationMAD enforcement to maintenance best alarm systemInstall and use, no engineering required

User AlertSeparate alert from alarmReduce alarm deaf especially during alarm floodProvide different notification methods (e-mail, pager, etc.)

Pro-MenuContext-sensitive tag/equipment information

Context-formulated menuTightly integrated to GUS

Pro-TrendDynamic operation trend tool (operator defined)High density trend (50~100 trend/display)High performance PHD (historian) trending

HardwareErgonomic and operationally-effective Icon series consoleDeveloped with design criteria from ASM ConsortiumAlso available on tradition desktop PC and TPS consoles

Icon

SeriesTM


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Equipment HealthManagement(EHM)

Rule-Based Decision Support System AssetFault 2

Symptom A

Symptom X

Symptom Y

Fault 1

Symptom 1

Symptom 2

Symptom A

Fault 3

Symptom X

Symptom Y

Symptom Z

OPC

ActiveXE-Mail

Command

File

Extraction

OOP / C++XML/SOAP

Status

Indication

Activate

Program

E-Mail

Pager

Request

Action

CMMS

Alert ManagerExperience &Knowledge

Analysis

Data Performance

Data

Supporting

Data

Diagnostic

Data

Instrumentation

Data Physical

Data

Notifications/CMMS

Knowledge Management System Maintenance Information Repository

Integrates Condition Monitoring Systems

& Other Information Sources

Provide Relevant Notification

It Fills The Maintenance Gap

..

It Fills The Maintenance Gap

..


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Experion PKScontrols the entire

scope of production:

Operations

Maintenance

Engineering

Business Management

Optimization for :

Site-wide data & information

Management

Workflow


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Visibilityto identify internal and externalopportunities by creating transparency

Agilityto translate these into profitable businessand operating decisions by improvingmanufacturing responsiveness to marketdemand and reacting to disruptions

Efficiencyand safety to execute new processtargets while minimizing latency betweenbusiness process changes and businessdecisions

Continuous Improvementto improvecompetitiveness by improving predictability andreducing operational variability

lProductionlInventory

lEquipmentlConsumption

lEvents

Plant

lCustomerslSuppliers

lFinancialslProcesses

lProducts

Business

Collaborative Manufacturing Goals

Tearing downboundar ies

Tear ing downboundar ies


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Collaborative Manufacturing Platform

Source Make Distribute

Information Management / Decision Support

Operator Effectiveness

Real-time Optimization

Production Management

Advanced Planning & Scheduling

Asset Management

Supply Chain Management

Schedulers

Licensors

Plant Managers

Suppliers

Customers

Operators

Engineering

Maintenance

Traders

Logistics

Planners


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Solution Suites

Collaborate

Visibility

EfficiencyContinuous

Improvement

Agility

Plan Value Chain ManagementAdvanced Planning and Scheduling

Blending

Perfect

Production Management

Perform

Operations Management

Blending

Movement Automation

Services available:

Consulting studies

Full implementationTraining and Support

Full maintenance

Suites bundle applications to solve complete problem industry focused!


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Results

Value Chain Management Solution Suite

Provides suite of supply chain decision-support applications used

extensively by global chemical and petrochemical manufacturers

Optimizes all aspects of the supply chain, from sourcing through

manufacturing, distribution, demand management, and trading partner

collaboration

Includes following components:

Supp ly Chain Event Manager

Distr ibu tion and Raw Material Planning

Sales Forecast ing and Prod uct ion Schedul ing

Cycle Optimization

ERP Interf ace

SAND

Product ion Planner

(RPMS)

Impro ve Customer Serv iceImpro ve Customer Serv icePlan More Accur ately

Maxim ize the Supp ly ChainMaxim ize the Supp ly Chain

Plan


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Complete solution suite is available, or individual products, including

SAND supply and distribution optimization

Product ion Planner(RPMS) refinery and petrochemical

modeling, optimization, and feed selection

ASSAY2 crude assay property management

BLEND petroleum product blending

Product ion Analyst performance monitoring by comparing

plan to actual and back casting

Inc rease ROIInc rease ROI

Schedule More A ccurately

Reduce Inventor iesReduce Inventor ies

Advanced Planning & Scheduling Solution Suite

Plan


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Results

Complete solution suite includes following applications:

Operat ing Instruct ions- communicates plan-specific targets to

operators Operat ions Mon itor ing- monitors plant performance and

summarizes deviations

Event Monitor ing detects, records, and communicates

operating events

Laboratory Informat ion Management System(LIMS)and LIDI

manages lab operations and improves lab productivity Lab Data Integrator- integrates lab data from third party LIMS

with Uniformance

ASSAY 2 analyzes crude assays for improved decision making

in the buying, selling, and trading crude oil

Tank Composit ion Tracking calculates composition mixtures in

feed and production tanks

Make Better DecisionsMake Better Decisions

Reduce Operat ing Costs

Execute to PlanExecute to Plan

Operations Management Solution Suite

Plan


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Make Better Decis ion sMake Better Decis ion s

Integrate ERP and Supp ly Chain

Reconc i le Plant DataReconc i le Plant Data

Product ion Balance establish overall and unit balances,

report inventory, identify problems

Batch Tracking track finished batches

Lot Tracing track raw material lots

Tank Composit ion Tracking track feed and product identity

Product ion Cost ing calculate gross margins and product

costs

Recipe Management set and communicate formulations Bus iness Hiway- ERP system and Supply Chain integration

Laboratory Informat ion Management System(LIMS)and

LIDI manages lab operations and improves lab productivity

Product ion Analyst- compares planned vs. actual

performance

Production Management Solution Suite

Plan


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What is Workcenter PKS?

Application providing real-time access to all data across the enterprise and

supply chain

Web-based technology using XML, HTML and Microsoft.NET, HMIWebtechnology, custom graphics can include dynamic animation

Usage of above open standards allows easy integration of third-party supplied

applications and databases

Time control feature for instant replay

Only Internet Explorer required - easy and cost effective for casual users

Efficient for information presentation from multiple site across the globe

A collaborative data visualization application


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An example with play back feature configured


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Optimization and Automation Solutions - Benefits

Increase plant production

Improve product yields

Decrease operating costs

Improve quality

Advanced Process Control

Best process flexibility under dynamic

operating conditions

Lower property giveaway

Energy consumption reduction

Empirical Modeling

Multivariable Control

Product Blending

Batch Automation

Payback times measured in months !Payback times measured in months !


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Shadow Plant Simulation

High Fidelity simulation of dynamic behavior of process and control system

Very tight integration with Experion PKS controllers

Teach operators to avoid incidents and manage effectively upsets

Allows identification and optimization of plant during engineering stage

Supports features like freeze, accelerate

Playback of real plant data to analyze upsets


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System Support and Enhancement

Best system migration & evolution track record in

the marketplace

Experion PKS allows you to easily operate yourinstalled base (TDC2000, TDC3000, TPS or

PlantScape) in a unified manner

Long term product enhancement program for TPS

continues

LifeCycle Management Migration Solutions

Continuous, consistent system upgrade - using the latest technology

Eliminates the risk of major system upgrades

Most cost effective support program available - locked in at todays pricing for up to

the next ten years

LCM is a long term commitment from both Honeywell and yourself (typically 5 to 10 years)

Protection from obsolescence

Access to parts and technical support


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Experion PKS gives you the

tools to; Facilitate knowledge capture

Collaboration

Automation of work

All this allows you to focus on

higher-level functions

Experion PKS gives you the

tools to; Facilitate knowledge capture

Collaboration

Automation of work

All this allows you to focus on

higher-level functions

experionpks thl user group

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