expanding exports with food processing technology & packaging systems thomas dunn flexpacknology...
TRANSCRIPT
![Page 1: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/1.jpg)
Expanding Exports withFood Processing
Technology & Packaging Systems
Thomas DunnFlexpacknology LLC
July, 2012Central Philippine
University
Food Technology: Gearing Up for Exports
![Page 2: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/2.jpg)
What is Success?
• WHAT: Increased exports• WHY: Increased national capital↑ Jobs↑ Wealth↑ Economic demand
• How long: Long term SustainabilityEconomicSocialEnvironmental
![Page 3: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/3.jpg)
HOW: Food Technology!
What is that?
![Page 4: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/4.jpg)
First: Food Science is
The study of foods’ Makeup Chemical Physical Biological/
Microbial
Decline Chemical Physical Biological/
Microbial
Processing Chemical Physical Biological/
Microbial
![Page 5: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/5.jpg)
Food technology is the application of the following to Food Science
For the Safe Use of Food!Se
lecti
on
Pres
erva
tion
Proc
essi
ng
Pack
agin
g
Dis
trib
ution
Source: Institute of Food technologists
![Page 6: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/6.jpg)
Beginning—Middle—End
END: Distribution
MIDDLE: PreservationProcessingPackaging
BEGINNING: Selection
Gearing up for Exports
![Page 7: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/7.jpg)
Begin with the End in MindCovey’s Successful Habit
#2…
Literally:The distribution
system• Product Destination • Product Quality @ Destination• Product Safety @ Destination • Product Demand @
Destination • Product Itinerary to
Destination
Gives Specification to:
PreservationProcessingPackaging
Gives direction for:
Selection
![Page 8: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/8.jpg)
Distribution: Destination
![Page 9: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/9.jpg)
From Distribution comes Direction For Selection
US, Western Europe, Japan
• The demand for Consumer packaged goods (CPGs) is well established.
• Cultural pressures influence priorities– Convenience– Healthy Life Style– Perpetual snacking– Mix up Global cuisine
Ready for imports
Western Pacific• The growth of Middle
Class drives demand for CPGs.
• Area is the source of “exotic fare”.
Opportunity: Global exports Internal/Regional
growth Economic dynamics*Slow
growthFast
growth
![Page 10: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/10.jpg)
* Economic opportunity:Developing Countries#
Top52% with >$8/day
Middle39% with $2-8/day
Bottom9% with <$2/day
2.7 billion people in developing countries:
• Concerned about safe & healthy food (children)
• Live in remote areas,
• Shop traditional stores
• Buy for one day
Wor
ld P
opul
ation
#TetraPak(2012) ref. Prahalad(2004)
![Page 11: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/11.jpg)
From Selection comes Direction For others
Selection
Preservation
Distribution
Processing
Packaging
Value Addition Opportunity
![Page 12: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/12.jpg)
Processed in the PhilippinesSelection Preservation
/Processing Packaging
Tropical Fruits
Healthy Snack
Thermally Stabilized
![Page 13: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/13.jpg)
(Value-added)Product of the Philippines
![Page 14: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/14.jpg)
Processing Research
• Center for Advanced Processing and Packaging Studies (CAPPs): http://fst.osu.edu/capps/index.htm
• Institute of Food Technologists– Food Technology Industrial Achievement Award
• Processing/Packaging Processing Systems (2009 and 2010)
• USDA National Institute of Food and Agriculture (NIFA)– $25Million study to strengthen food safety
• Studying human noro-viruses across the food supply chain• Design effective control measures • Reduce the number of virus-caused foodborne illnesses
![Page 15: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/15.jpg)
Advances in Processing
• Thermal Processing– Microwave Assisted Thermal Sterilization
• Continuous Flow (North Carolina State University)*
• Prepackaged (Washington State University)*
– Pressure Assisted thermal Sterilization• Ohio State University• National Center for Food Science and Technology
• Non-Thermal Processing– High Pressure Processing (Commercial)– Pulsed Electric Field (Commercial)*IFT: Food Technology Industrial
Achievement Award
![Page 16: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/16.jpg)
“ Fresh Prepared” Food
• Minimally processed food– Healthy life styles– Convenience– Sustainable sourcing and product life
cycle
![Page 17: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/17.jpg)
Packaging & Sanitation Enable “Fresh Prepared” Food
• Sanitation– Good manufacturing practices– HACCP– Global Standards
• Packaging– Contain– Protect & Preserve– Distribute– Inform/Sell
Taken to new levels of excellence
![Page 18: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/18.jpg)
Case Study: I
• Stand up pouches with fitmentsSolutions in search of a problemAvailable for decades
Gualapack CheerPack
![Page 19: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/19.jpg)
Same food: new opportunity
• Convenience for time-poor mothers of toddlers
Traditional No glass chardsLess messProcess - Challenging
Reclosable optimized process
![Page 20: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/20.jpg)
Same Food: Distinctive Package
Jar Cup Pouch
Material Glass jar/metal cap
Foil laminate lid/ barrier plastic
cup
Foil laminate/ plastic
fitment & capReclosable Yes Additional cap YES
Processing Thermal Thermal/Aseptic Hot fill/Thermal
Dispensing Assisted Assisted Self
Distinctive Package: Enhanced Experience
![Page 21: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/21.jpg)
Remaining Possibilities
• Expand high acid-hot fill/low acid-thermal– Continuous Flow Microwave
– High Pressure Processing
– Pulsed Electric Field
• Develop aseptic form/fill/seal
• Tropical fruit purees
• Low price point/traditional distribution
![Page 22: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/22.jpg)
Case Study: II
• Global Fresh Foods (US pat No. 8,187,653 )
![Page 23: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/23.jpg)
Smart Packaging:Multi-tasking
Component FunctionGFF Service Module Sum of these parts/temperature
controlPallet Basic transport unit/Cube shipping
container Product Stored in rigid totes
SAF-D Sealed Enclosure Flexible controlled atmosphere packaging
GFF Blue Box Convert residual O2 to H2OSmart Packaging:Team Player
![Page 24: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/24.jpg)
Impressive Results
• 30+ days shipping/storage– 14 Day ocean transport– 14 day retail shelf life
• Green Supply Chain– CO2 emissions/lb: 99%
– Recycled content corrugated– Reusable packaging components– Natural gases/no preservatives
![Page 25: Expanding Exports with Food Processing Technology & Packaging Systems Thomas Dunn Flexpacknology LLC Thomas Dunn Flexpacknology LLC July, 2012 Central](https://reader036.vdocuments.us/reader036/viewer/2022062619/551813d95503469d318b4588/html5/thumbnails/25.jpg)
In Summary
• Packaging is a critical part of food technology
• Food technology involves other disciplines
• Packaging must work with these other parts
• There are always new jobs for packaging to do!
• Preservation & processing drive packaging.
• Begin with Food Science
• End with food safety