excerpt of amc market report bin picking

All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the author.This prohibition includes copying by a firm for its internal use. © 201

MARKET


Market ReportMARKET

Excerpt of the Market


Market ReportMARKET – VENDORS

Excerpt of the Market


Market ReportVENDORS -

Excerpt of the Market„Bin Picking


AMC HOFMANNPO BOX 115664629 HEPPENHEIM, GETELEPHONEEMAIL: HOFMANN@AMCWEB: WWW.AMC

Market Report Bin PTECHNOLOGIES

Excerpt of the Market IntelligenceBin Picking


HOFMANNPO BOX 115664629 HEPPENHEIM, GETELEPHONE: +49 (0) 1577 530 696

[email protected]

Bin PCHNOLOGIES

IntelligenceBin Picking“

All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the author.0 by AMC Hofmann

64629 HEPPENHEIM, GERMANY+49 (0) 1577 530 696

[email protected]

Bin PickingCHNOLOGIES - INDUSTRIES

Intelligence Report

All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the author.by AMC Hofmann

+49 (0) 1577 530 6969HOFMANN.COM

ickingINDUSTRIES

Report

All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the author.

INDUSTRIES

All rights reserved. No part of this excerpt may be reproduced or reprinted without permission in writing from the author.

mailto:HOFMANN:@AMC-HOFMANN.COM

http://WWW.AMC-HOFMANN.COM/

mailto:HOFMANN:@AMCHOFMANN.COM

http://WWW.AMCHOFMANN.COM/

Market Report Bin Picking

©AMC Hofmann Automation – Market – Competence Page - 2 -

TABLE OF CONTENTS

1 Introduction ......................................................................................................................................... 7

What is so difficult with bin picking? ............................................................................................................. 7

Goals of the market report ............................................................................................................................ 8

Summary of the market Report .................................................................................................................... 8

Generation of data - Research ..................................................................................................................... 9

Definition of used terms .............................................................................................................................. 10

2 Market Report Summary .................................................................................................................. 11

Automation Technology opens up Bin picking solutions ............................................................................. 11

Common understanding of bin picking ....................................................................................................... 11

Focus on solutions ..................................................................................................................................... 12

End user survey ......................................................................................................................................... 12

Successful Solutions .................................................................................................................................. 13

Solutions with additional mechanical part separation .............................................................................................. 13

Standardizing bin picking technology ...................................................................................................................... 14

Solution Concepts ...................................................................................................................................... 15

Description Stationary Concept ............................................................................................................................... 15

Technologies .............................................................................................................................................. 16

Detection Technologies ........................................................................................................................................... 16

Vision Algorithms ..................................................................................................................................................... 17

Handling, Robotics and Gripping ............................................................................................................................. 18

Market Overview ........................................................................................................................................ 19

Vendor Overview ........................................................................................................................................ 20

3 Market needs ..................................................................................................................................... 21

End- User survey ........................................................................................................................................ 21

Introduction .............................................................................................................................................................. 21

Meeting technical criteria and budget needs ........................................................................................................... 21

Maintenance ............................................................................................................................................................ 22

Parameterization of a cell for new parts .................................................................................................................. 22

MMI – MAn Machine Interface ................................................................................................................................. 22

Responsibility and Competence .............................................................................................................................. 23



4 Technologies .................................................................................................................................... 24

Introduction ................................................................................................................................................ 24

Basic concepts for system set-up: .............................................................................................................. 24

Algorithms .................................................................................................................................................. 25

Basic Machine Vision tools ...................................................................................................................................... 25

Correlation based tools ............................................................................................................................................ 25

Point Cloud analysis ................................................................................................................................................ 26

Detection Technologies .............................................................................................................................. 27

3D- Detection Technologies ....................................................................................................................... 28

3D (Laser-) Triangulation ......................................................................................................................................... 28

Photogrammetry ...................................................................................................................................................... 30

Photogrammetry- 3D with one camera .................................................................................................................... 31

Stereometry ............................................................................................................................................................. 32

3D Laser Scanning .................................................................................................................................................. 33

3D ToF (Time of Flight) ........................................................................................................................................... 35

Gripping ...................................................................................................................................................... 36

Robots & Handling ..................................................................................................................................... 37

Robot path planning ................................................................................................................................... 37

5 Turnkey- Concepts ........................................................................................................................... 38

Introduction ................................................................................................................................................ 38

Back- up Strategies .................................................................................................................................... 38

Cell Concepts ............................................................................................................................................. 39

Stationary Concept .................................................................................................................................................. 40

Robot mounted ........................................................................................................................................................ 41

Hybrid ...................................................................................................................................................................... 42

Additional stationary Detection Unit......................................................................................................................... 43

Additional station ..................................................................................................................................................... 44

Additional mechanical Part separation .................................................................................................................... 45



6 Market Overview ............................................................................................................................... 46

Introduction ................................................................................................................................................ 46

Automotive Overview ................................................................................................................................. 47

Automotive – Body in White / Press shop .................................................................................................. 48

Overview, General description ................................................................................................................................ 48

Application Example: Unloading of pressed parts and De-Racking ........................................................................ 48

Automotive – Powertrain ............................................................................................................................ 49


Application Example: Break Disk Handling ............................................................................................................. 50

Automotive – Tier 0.5 & Tier 1 .................................................................................................................... 51


Application Example: Unloading of Gear Shafts ..................................................................................................... 52

Aerospace .................................................................................................................................................. 53


Food & Packaging ...................................................................................................................................... 54


Application Example: Picking of Food ..................................................................................................................... 54

Application Example: Picking of Packaged Food .................................................................................................... 54

Logistics ..................................................................................................................................................... 55


Application Example: Warehouse Automation ........................................................................................................ 55

Application Example: Distribution Center – The Parcel Robot ................................................................................ 56

Pharmaceuticals - Overview ....................................................................................................................... 58


Application Example: customizing daily packages .................................................................................................. 58

Bin picking related applications .................................................................................................................. 59


Application Example: Picking of Bins ...................................................................................................................... 59

Application Example: De-Palettizing of sacked/Bagged goods ............................................................................... 60

How to find bin picking applications ............................................................................................................ 61

7 Supplier Overview ............................................................................................................................ 62

The Survey ................................................................................................................................................. 62

Vendors by Core Competence ................................................................................................................... 62

Chart - Core Competences of the vendors .............................................................................................................. 62

Core Competence - Key figures .............................................................................................................................. 63

Chart - Core Competences of System Integration Vendors .................................................................................... 63

Table, Core Competence ........................................................................................................................................ 64

Vendors by Business Activities .................................................................................................................. 65

Business Activities - Key figures .............................................................................................................................. 65

Chart - Robot & Automation Companies Supply of Machine Vision ........................................................................ 66

Chart, Machine Vision Companies Supply of Automation ....................................................................................... 66

Table, business fields .............................................................................................................................................. 67



Vendors by Business Region ..................................................................................................................... 68

Table, Vendor, Business Region ............................................................................................................................ 68

Vendors by Industries ................................................................................................................................. 70

Industries Overview - Key figures ............................................................................................................................ 71

Chart- Industries where Vendors are active ............................................................................................................ 71

Chart - Industry Distribution by Core Competence .................................................................................................. 71

Table, Industries where vendors are active ............................................................................................................. 72

Vendors by Industry - Automotive details ................................................................................................... 73

Chart - Automotive detailed Overview ..................................................................................................................... 73

Automotive detailed Overview - Key figures ............................................................................................................ 73

Table, Automotive detailed ...................................................................................................................................... 74

Vendors by Handling Systems Supported / supplied .................................................................................. 75

Handling Systems supplied and / or supported Key Figures ................................................................................... 75

Chart - Handling Systems Supplied and / or supported .......................................................................................... 75

Table, Handling Systems supplied / supported ....................................................................................................... 76

Vendors by Vision Systems & Sensors ...................................................................................................... 77

Chart - Vision used and / or supported .................................................................................................................... 77

Vision Systems & Components Key Figures ........................................................................................................... 78

Table - Vision Systems Components ...................................................................................................................... 78

Vendors by Detection Technologies ........................................................................................................... 79

Detection Technologies Key Figures ....................................................................................................................... 79

Chart- Detection Technologies used, supported or provided .................................................................................. 79

Chart- Comparison, Detection Technologies used in Automation and Machine Vison ........................................... 80

Table - Overview Detection Technologies ............................................................................................................... 81

Vendors by Algorithms used or supported ................................................................................................. 82

Detection Algorithms Key Figures ........................................................................................................................... 82

Chart- Algorithms available ..................................................................................................................................... 82

Table, Algorithms ..................................................................................................................................................... 83

Vendors by Gripping Technology used or supported ................................................................................. 84

Gripping Technologies Key Figures ........................................................................................................................ 84

Chart - Gripping Technologies................................................................................................................................. 84

Table, Grippers ........................................................................................................................................................ 85

Vendors by TurnKey Concepts................................................................................................................... 86

Cell Concepts Key Figures ...................................................................................................................................... 86

Chart, Support of Cell Concepts .............................................................................................................................. 86

Table, Cell Concepts ............................................................................................................................................... 87

Overview Installed Systems & Prototypes .................................................................................................. 88

Installed Systems and Prototypes Key Figures ....................................................................................................... 88



Appendix A, Publications .............................................................................................................. 89

Advenovation: Manufacturing Operation .................................................................................................... 89

PointGrey and Cognex to unveil real-time 3D part alignment ..................................................................... 92

DHL discover logistics: The comeback of the robots .................................................................................. 93

Fanuc Robotics: Robots Use 3D Vision to Improve System Costs and Product Quality ............................ 96

Fanuc Robotics: Fanuc Demonstrates Intelligent bin picking at IMTS 2006 ............................................... 99

Fraunhofer, IPA- bin picking ..................................................................................................................... 101

Isra Vision: bin picking with a 3D Sensor ................................................................................................. 103

Isra Vision: MONO3D Vision System Automates DaimlerChrysler Body Shop Operations ...................... 105

Mafu: bin picking ...................................................................................................................................... 107

Profactor: iRobFeeder .............................................................................................................................. 108

Scape Technologies: Disc Bin- Picking and Loading ............................................................................... 110

Thyssen Krupp Krause: A helping hand from parcel robot ....................................................................... 111

Tordivel: New 3D bin picking Concept in R&D Project Autocast .............................................................. 113

VMT: Modular, Efficient, Versatile – Platform Strategy for Automated Material Handling ........................ 114

Appendix B, Vendor Listing in alphabetical order ......................................................................... 117

Appendix C, SOURCES ..................................................................................................................... 123

Sources for additional internet-based research ........................................................................................ 123

Copyright .................................................................................................................................................. 125



1 INTRODUCTION

WHAT IS SO DIFFICULT WITH BIN PICKING?

Nothing!

Bin picking simply means that a box or bin has to be automatically unloaded.

Typically by using a robot with a gripper and a vision system.

Everything!

There are many different industries that have a need for bin picking. Due to the parts and conditions bin picking can be either a

simple task or a very difficult application.

The range of complexity is very large

The range of products to be picked is similarly large

The tools / solutions to solve the task are extensive

Different handling systems

Different gripping technologies

Different grippers

Different detection technologies

Different detection algorithms

Different system set-ups (cell concepts)

Talking to companies, either suppliers or users of automation about bin pickingcan result in many different answers and conclusions about feasibility. This ismainly depending on their experiences from the past and their personalunderstanding of the application as well as their core competence and theindustries where they are active.

And all of them are right or wrong depending on the specifics of the applicationcoupled with the customer´s expectation

Without much detailed information about the parts to be picked and all process and site conditions a serious statement about

feasibility is not possible.

Different industries do have different needs and process conditions

Different parts require different grippers

Different parts require different detection technologies

Different boxes & bins influence the process



GOALS OF THE MARKET REPORT

There are several goals of this report. It depends on your business and your responsibilities which of them to value the most.

Goals of the report

Provide a better understanding about the “myth” bin picking

Provide a deeper understanding on the available technologies and products

Provide an overview on available solutions and concepts

Provide a closer look at customer requirements and site conditions

Provide overviews on new potential business opportunities (applications & industries)

Provide an outlook to the near future opportunities for bin picking

Provide information and contact data on vendors and suppliers

SUMMARY OF THE MARKET REPORT

Industrial Automation – Market Report Bin Picking

Bin picking is one of the applications in industrial automation still offering great potential for efficiency increase inproduction and material handling in many industries

Especially in difficult market situations, like the one we are experiencing since the beginning of the financial crisis,

manufacturers of goods as well as the whole automation market are looking for new or additional possibilities to open up

efficiency and cost reduction potentials by introducing process automation. This might be one of the reasons for the recently

increased interest in the application of “bin picking”, the automated unloading of unsorted parts from transport boxes.

Now, a comprehensive market report on this topic is available for the first time ever. By interviewing both, suppliers and users in

many different industries, such as Aerospace, Automotive, Food & Packaging, Foundry, Logistics, Medical Engineering, and

Pharmaceuticals the compilation of an extensive survey of the market was achieved. The market report “bin picking” provides an

in-depth insight into customer requirements, technologies, products, and turnkey solutions. The report presents information

about turnkey suppliers, system integrators and product and component manufacturers out of Europe and North America.

The report includes information about the automation industry and technology leading companies such as, e.g., ABB Robotics,

Adept Technology, Cognex, Denso Robotics, Inos Automation, PPT Vision, Sick IVP, Motoman Robotics, MVTec and Tordivel.

Over 40 companies focused on bin picking and related applications are covered by the report.

Data comprised in the report has been mainly generated by direct interviews conducted with the leaders in this field of

automation. In order to have a very comprehensive overview the results of additional research with a variety of sources such as

internet, trade shows, presentations, publications and conferences have been included in order to complete a very thorough

overview.



GENERATION OF DATA - RESEARCH

Data used: All used information is either public or provided and submitted by the companies included in the survey.

Therefore the correctness of the information oblige to these sources.

Data handling and analysis within the tables and charts:

X Topic is represented by the company

P Topic is represented by partners

--- Company does not provide the topic

No information was submitted on this topic

Due to the fact that not always information or statements have been submitted bythe companies, adding the numbers in the charts does not necessarily add up to100%

Note

In order to give a broad and complete overview information provided in this report

are not limited to the information of the questionnaires. Material available in form of

presentations or out of websites is added as well. All sources been used are listed

in the appendix.

Methods: Data generation of information was done by the following methods

Web research

Literature research

Direct personal communication to vendors and users

Questionnaires sent out to vendors

Questionnaires sent out to users

Geography: In order to get an international overview, companies in the following regions have been involved in this survey:

Europe

North America

Australia & New Zealand

Confidentiality: All information / data published in this report has either been confirmed and publicly released by the

providing companies to be published in this report or derived from public sources.



Industries: In order to get a complete view on possible applications the following industries, with known interest in bin

picking, have been directly involved:

Aerospace

Automotive (BIW & Press shop)

Automotive (Assembly)

Automotive (Logistics)

Automotive (Powertrain)

Food & Packaging

Foundry

Logistics

Medical Engineering

Pharmaceuticals

Recycling

Tier 0.5 & Tier 1

By interviewing automation integrators and automation product manufacturers’ needs and potentials of other industries are

indirectly covered as well. The report provides these information as far as the companies have approved / released them.

In order to get a clear and better understanding of the numbers shown in the report provided by the companies it needs to be

pointed out that some differ from industry to industry. So for example an application of handling cast parts for automotive can be

counted under Foundry, Logistics, T0.5 & T1, or Automotive, depending on the vendor´s definition.

In the same way end-users are organized differently; one manufacturer may be running their own foundry, a competitor is

buying the parts from a supplier.

DEFINITION OF USED TERMS

Many times terms are used in different ways. To avoid misunderstanding please read the following definitions.

Detection unit- For this report “detection unit” is defined as the unit generating image information. The detection unit can

consist of a full set- up of illumination and optics, combined with a single sensor, several sensors or a set-up of a scanner and

single cameras.

OEM- official definition is „original equipment manufacturer“. However, car manufacturers refer also to themselves as OEM. In

this report the term OEM is used to describe automation equipment manufacturers, including machine builders, with a high

degree of standardization. A robot manufacturer for example would be an OEM.

Sensor- is generically used in this report to describe the various kinds of optical units integrated within one housing. This

includes the entire range from simple standard sensors to stereo-optic and triangulation sensors.

T0.5 & T1- Tier 0.5 & Tier 1 are terms specifying key automotive suppliers, classified into 0.5, 1 and 2 depending on their scope

of delivery and the extent of involvement in the processes and in the research and development done by the car manufacturers.

Powertrain- Powertrain is the naming for automotive manufacturing and parts that are used in underbody frame and engine and

transmission manufacturing. Powertrain includes the car manufacturers´ facilities as well as the Tier Supplier.

Random bin picking- Random bin picking many times is used instead of bin picking to indicate that the goods in a bin are

without any known or defined orientation.



2 MARKET REPORT SUMMARY

AUTOMATION TECHNOLOGY OPENS UP BIN PICKING SOLUTIONS

Especially in difficult market situations, like the one we are experiencing since the beginning of the financial crisis,

manufacturers of goods as well as the whole automation market are looking for new or additional possibilities to open up

efficiency and cost reduction potentials by introducing process automation.

This might be one of the reasons for the recently increased interest in the application of bin picking. By interviewing both,

suppliers and end-users in many different industries, the compilation of an extensive survey of the market was made possible in

this report. At the same time, the report advances a common understanding for bin picking applications by information and know

how transfer. The market report “Bin Picking” provides an in-depth insight into customer requirements, technologies, products,

turnkey solutions, and suppliers.

COMMON UNDERSTANDING OF BIN PICKING

With the term “bin picking” most users associate the unloading of parts of random orientation out of a bin by gripping them part

by part with a robot. Several scenarios can emerge which make it impossible to get all parts out of the box without additional

tools or strategies:

a part cannot be recognized (detected),

a robot path to grip a part cannot be created (caused, e.g., by the bin

itself presenting an obstacle for approaching the part),

a part cannot be gripped, because the gripping point is obstructed,

a part cannot be taken out of the box because it is jammed with other

parts.

Successful “bin picking”, without additional mechanics or

part separation, requires all of these steps being

successful: part detection, gripping, generation of the

robot path, unloading.

Advenovation, typical random bin picking scenario.

So, what is necessary to solve more industrial “bin picking” applicationssuccessfully?



FOCUS ON SOLUTIONS

The common goal of users and suppliers of automation technology is always a working, cost efficient solution with high

reliability. To meet this goal it is necessary to develop a common understanding of the real application requirements, the

technologies being used, and the potential challenges coming with the application and the respective options for solutions. The

expectation that it is possible to simply mount a camera on top of a box and have it transfer the position coordinates of randomly

orientated parts to a robot which then picks all parts without any additional tools will never be met.

Discussing about the application should mean thinking of the total solution rather then what components are to be used. There

is no isolated view on robot, gripper or machine vision system. Each subsystem is capable of many things in general, but there

needs to be a working solution consisting of all these subsystems cooperating. If the vision system detects a part, but the

gripper cannot pick the part the application won´t work. And if there are parts left in the box that could be picked, but not being

detected by the vision system, it will not work either. Deep understanding of the application and the subsystems used enable

integrators to come up with the best solution possible.

END USER SURVEY

It seems to be the normal evolution of automation applications that as soon as an application is solved, companies are pushing

their suppliers to standardize and simplify.

Therefore it is important to keep the most important topics of manufacturing companies always in mind. Manufacturing

equipment needs to help produce parts. Success always depends on the following criteria that have been pointed out by the

end-user interviewed as most important:

Investment needs to pay off, based on current conditions in a company

Solutions need to be reliable and meet customer specifications

Maintenance costs need to be low

Technologies need to be understood, accepted and used by factory floor personnel

Certainly these criteria are always given and need to be fulfilled. However, since several applications are now being solved and

since more and more companies come up with solutions, these topics become core topics for decision making and will be

essential for the further success of the applications.

It also became obvious by talking to end-users that the type of technology being chosen for use in bin picking applications was

not top priority but rather the criteria listed above.



SUCCESSFUL SOLUTIONS

For many years now manufacturers wanting to employ automated bin picking as well as solution providers have found ways to

automate several “bin picking” processes by changing the ground rules.

In the automotive industry today, bins with pins are used for pressed or stamped parts

like doors and hoods that enable automation with standard equipment. Many

processes have been automated by using special inlets in bins or by introducing

specially designed bins, for example, in automotive press shop and body in white

manufacturing. This makes detection and gripping of parts easier.

Sometimes a look at the previous process step can enable a solution by introducing

rules on how to place parts into the bins in the first place. In 2002 the robot

manufacturer Adept Technologies (www.adept.com) came up with its first Anyfeeder

product, a solution that became a great success and standard for many industries and

processes by separating parts before detection and gripping. Picture on the right top,

Adept Anyfeeder Adept, Anyfeeder

SOLUTIONS WITH ADDITIONAL MECHANICAL PART SEPARATION

Many System integrators have started to use different additional mechanical part

separation strategies in order to create a scenario of roughly separated parts to be

picked.

Pictured on the right shows the Schimat, a 6 axes robot based flexible cell using

vision to pick parts from a conveyor as developed by the German company

Schindler Handhabetechnik (www.schindler-handhabe.de). Pictures below show

only a small range of typical products that can be handled with this concept.

Schindler, Schimat

http://www.adept.com/

http://www.schindler-handhabe.de)./



More than 40 % of all vendors making a statement on this topic recommend the

use of additional mechanical part separation where it can be technically and

commercially feasible. Table shows also the results divided by original core

competence of the vendors

System integrators

Robot suppliers

Machine vision

STANDARDIZING BIN PICKING TECHNOLOGY

In 2008 Sweden based company Dynamis

(www.dynamis.se) successfully introduced SensActive, a

standard module for part detection in “bin picking”

processes, that is already in use by several automation

solution focused system integrators.

Such smart solutions on the one hand, further

developments of technology, price reduction of standard

components and a much higher level of understanding

on the customer side on the other hand help to match

expectation with capabilities and allows the

implementation and standardization of more and more

“bin picking” applications.

Dynamis, bin picking cell with SensActive technology

0,%

10,%

20,%

30,%

40,%

50,%

60,%

70,%

80,%

90,%

100,%

Overall CC Turnkey CC Vision CC Robotics

Perc

enta

ge o

f com

pani

es in

volv

ed

CC = Core Competence of Supplier

Recommendation for mechnical part separation, by corecompetence of vendor

Recommend part separation

Vendors making statement

http://www.dynamis.se/



SOLUTION CONCEPTS

Offering different concepts for the realization of a project, based on the same core components is another important

improvement. For quite some years now systems for robot guidance, such as gluing, assembly or inline measurement, are set-

up with fixed mounted detection units, robot mounted detection units or hybrid set-ups, based on application needs. Several

more concepts based on these three general approaches are today part of the portfolio of turnkey providers.

All interviewed companies support a stationary set-up and around 50% name thisset-up as their preferred choice.

DESCRIPTION STATIONARY CONCEPT

The detection unit is mounted stationary over the bin

Detection can be camera (single or multiple) or scanner based

After picture acquisition the robot can start to move

Calculation of data by the vision system can be done in parallel

After data are processed robot pick the part

Process cycle Cell Layout

Chapter 5, Turnkey Concepts: describes in detail all available and supported concepts.

In chapter 7, Supplier Overview it is shown which of these concepts are supported and recommended by the suppliers.

Part is gripped

Data for gripping becomes available

Robot starts movement

Detection unit aquires picture(s), or scans the bin

Start

BinRobot

Detection



TECHNOLOGIES

DETECTION TECHNOLOGIES

The combination of detection technologies, for example classic 2D or 3D machine vision with laser scanning, enables high

degrees of freedom and options to solve an application. All companies interviewed provide or use 2D vision technology.

Numbers below show the distribution of 3D technologies. The overview shows that triangulation and laser scanning are the most

widely used technologies.

The technologies most widely used are triangulation (63%) and Laser scanning(53%).

The vendor overview in chapter 7 also gives the distribution by core competence as well as detailed information of the

portfolio of technologies of the vendors, as far as they have provided this information.

53%

18%

63%

30%23%

8%

38%

3%

30% 28%

0%10%20%30%40%50%60%70%80%90%

100%

Laser scanning Photogrammetry Triangulation Stereometry Time of Flight

Detection Technologies

Supplied and / or supported Not supported

©AMC Hofmann

VISION ALGORITHMS

Machine Vision a

algorithms assure, based on the information provided by the detection unit, that

the other hand th

Most of the 3D detection technologies are operated by standard algorithms, developed and extended from standard 2D machine

vision algorithms. The increasing need for algorithms specifically ded

market to consider this technology

The analysis of point clouds requires a lot of computer processing power and processing time.

Therefore many point cloud algorithms either work on

reduced data or still

data.

For many applications this processing time is not

available. However, some suppliers have specialized

algorithms capable of running at high speed.

Further improvement in algorithms for analysis of point

clouds, as of

Aqsense (

solution tool box to the next level.

Hofmann

VISION ALGORITHMS

Machine Vision algorithms are one of the keys to a successful realization of robot guidance projects. On the one hand vision


the other hand they can influence the user comfort for system setup enormously.



market to consider this technology

Algorithms in use for bin picking and robot guidance applications that

have been discussed in interviews for this report include:



reduced data or still need a lot of time for processing





clouds, as offered for example by Spanish company

Aqsense (www.aqsense.com


Chapter 4, Technologies gives detailed information about the

picking as well as overviews and charts of suppliers and the supported algorithms.

VISION ALGORITHMS

lgorithms are one of the keys to a successful realization of robot guidance projects. On the one hand vision


ey can influence the user comfort for system setup enormously.



market to consider this technology as viable in the near future.



Contour based tools

Correlation based tools

Feature extraction

Point cloud analysis



need a lot of time for processing





fered for example by Spanish company

www.aqsense.com), are about to bring the


4, Technologies gives detailed information about the

as well as overviews and charts of suppliers and the supported algorithms.


Automation






as viable in the near future.



ntour based tools

Correlation based tools

Feature extraction

Point cloud analysis



need a lot of time for processing





fered for example by Spanish company

), are about to bring the




utomation – Market – Competence





vision algorithms. The increasing need for algorithms specifically dedicated to

as viable in the near future.







ompetence


algorithms assure, based on the information provided by the detection unit, that location



icated to the analysis of 3D point clouds has pushed the




4, Technologies gives detailed information about the algorithms used



location part data is


analysis of 3D point clouds has pushed the



algorithms used in 3D Robot Guidance


Page


is available and reliable, on



Aqsense, Match 3D tool

in 3D Robot Guidance, especially bin

Page - 17 -


available and reliable, on



Match 3D tool

, especially bin

http://www.aqsense.com/

http://www.aqsense.com/



HANDLING, ROBOTICS AND GRIPPING

Most bin picking applications allow the use of standard robots and handling systems.

The robot technology used in an application depends on the

application needs, the parts and the site conditions.

The report shows that all types of handling technologies are in

use for bin picking, including delta and SCARA robots.

However, typically 6 axes robots are needed to handle the

degrees of freedom in typical random bin picking applications.

One of the applications shown in the report that uses bin

picking technologies, is the parcel robot.

Handling system and gripper are especially designed for the

need of this application.

Parcel robot by DHL- Discover Logistics

In order to give end-users options to choose the handling system, machine visioncompanies try to support as many robot types as possible.

Only few companies being active in bin picking confirm the design of grippers as core competence. Gripper manufacturers on

the other hand are not active in system integration and the other aspects of bin picking applications.

Companies report that mechanical and vacuum gripping technology are mostlyused / supplied.

Chapter 6, Market Overview shows several applications of bin picking and associated applications in different industries.

Chapter 4 Technologies describes the different robotic & handling technologies.

Chapter 7 Supplier Overview shows which detection technologies are supported by the robot manufacturers and which robot

types are supported by the integrators. Information about gripping is presented by gripping technologies used and vendor

overview of suppliers offering grippers.



MARKET OVERVIEW

Bins and boxes are used in many industries, therefore various industries do have a need and interest in this application as well.

However, application parameters and site conditions differ in these industries.

Almost all vendors (98%) are active in the automotive industry.

Random bin picking is associated by most people with the typical

automotive application unloading of un- orientated metal parts.

The automotive industry has always been a driving force for many

technologies, applications products and developments.

A deeper look into the main automotive manufacturing steps shows

where the existing and future potentials for bin picking can be found.

Distribution and adaption of those technologies and applications

developed for the automotive industry has brought automated bin

picking to manufacturers outside of the automotive industry and

pushes further developments.

Besides automotive and their tier suppliers, industries such as

logistics, aerospace, foundry, medical engineering, pharmaceuticals,

food and packaging have already discovered the potentials of

automated bin picking and the required technologies, or are about to

do so.

Picking of gear shafts at Hirschvogel Umformtechnik,

by Fraunhofer IPA

The report shows applications and distribution by the following

automotive segments:

Body in white & press shop

Final assembly

Powertrain

Logistics

Tier suppliers

Chapter 6, Market Overviews shows several existing and future bin picking applications and associated applications in severalindustries such as

Aerospace

Automotive

Food & Packaging

Foundry

Logistics

Medical Engineering

Pharmaceutical

Recycling



VENDOR OVERVIEW

Discussions with end-users using bin picking technology or at least having a vested interest in the technology showed very

clearly that in the current phase, where bin picking is just about to become an established application in many industries

customer focus is on choosing complete solutions instead of specifying components and asking somebody to implement the

project.

As in many automation applications it becomes increasingly difficult to find the right solution and the best supplier. Suppliers do

have different focus and different scope of delivery. In order to give a deeper insight into bin picking and the available

components, products and technologies, companies out of robotics, machine vision, and system integration have been

interviewed and are listed in the report. .

Chart below, for example, shows the fields of business named as core competence by the vendors involved.

7 of 8 involved robot manufacturers confirm machine vision as core technology.

Chapter 7 supplier overviews: gives information on the following topics:

Core competence

Fields of activity by region

Detection technology readily available and in

use

Algorithms readily available and in use

Robotics & handling in use

Industries where automated bin picking is

currently in use

Supported solution concepts

The appendix includes:

Supplier contact data

Application and product descriptions

Publications on bin picking and 3D technologies

63%

90%

55%

20%23%

5%

28%

45%

0%10%20%30%40%50%60%70%80%90%

100%

CC Robotics CC MachineVision

CC SystemIntegration

CC Gripping

Vendors by core competence

Core competence

No core competence

excerpt of amc market report bin picking

Automotive

market needs

market overview

market report summary

bin picking solutions

market intelligence

bin pickingall rights

successful solutions

detection technologies