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ESTABLISHMENT AND
DEVELOPMENT
ITTO PROJECT PD 271/04 Rev. 3 (F)
MARCH 1st, 2006 – MAY 31st, 2008
Rehabilitation of Degraded Forest Land
Involving Local Communities
in West Java
Indonesia
3
Subarudi
@2008 by Forestry Service of Ciamis District (FSCD) and International Tropical
Timber Organization (ITTO)
This publication was made possible by the generous grant from the ITTO, Yokohama,
Japan
Published by
ITTO PROJECT PD 271/04 Rev.3 (F)
Forestry Service of Ciamis District
Ciamis, West Java, Indonesia
Available from
ITTO Project, FSCD
Phone/Fax : 62-265-772276
Website: http : www.dephut.go.id/rlps/itto pd271
www. forda-mof.org/itto pd271
Email : [email protected] or [email protected]
PREFACE
I would like to thank to God for His bless to me in finishing the
Report of ITTO Nursery Establishment and Development on
time. This report is the notes of discussion result, the monitoring
and evaluation on the process of nursery planning and
establishment and the seedling production trial process in the
nursery area.
The notes where this report is based on, is conducted for 18
months from June 2006 to September 2007 with the
observation location is the ITTO nursery in the Maloya Sub-
Village, Muktisari Village, Cipaku Sub-District. The content of
the report has been updated with the actual information that
related to the change, addition and improvement of nursery
facilities during the seedling production trial process.
I realize that this report require the improvement and
information enrichment. Therefore, the constructive critics and
recommendations are highly expected in improving the report
and its discussion in future.
At last but not least, I would like to thank to many parties who
had give financial support, the idea and the aids in
implementing the nursery planning and establishment, the
seedling production trial process and the nursery development,
until this report is finished. I would like to thank to ITTO and the
government of Ciamis District for financing the project, Dr. Irsyal
Yasman and Dr. Masahide Yamato, Ir. Asep Purwanto, MM,
and Ir. Sudarmanto, M.Si who had gave the contribution and the
constructive recommendations for our report. I would like to
thank to Ir. Tiwa Sukrianto, MS and his staffs (The Forestry
Service of Ciamis District), Ir. Didik Supriadi and his staffs
(Agricultural High School of Ciamis District), Drs. Kasno
Subaryat, Oma Rochiman, SP and Soleh Mulyana, S.Hut. I
hope God will give you all His bless for your kind contributions.
Bogor, August 15, 2007
The Author
5
TABLE OF CONTENT
Page
Preface i Table of Content ii List of Tables iv List of Figures v List of Appendices vi I. INTRODUCTION 1
1.1. Background 1 1.2. Aim and Objectives 1
II. THE NURSERY DESIGN 3
2.1. Nursery Location 4 2.2. Total of Nursery Land Area 4 2.3. The Nursery Layout and the Making of Nursery Map 6 2.4. The Required Nursery Materials and Tools 6 2.5. Arranging the Budget Plan 6
III. THE NURSERY PHYSICAL ESTABLISHMENT 8
3.1. Land Preparation 8 3.2. The Road Making 9 3.3. Water Path Making 10 3.4. Fencing 10 3.5. Building Establishment 10
IV. THE TRIAL ON SEEDLING PRODUCTION 18
4.1. Technical Systemizing on the Nursery Location 18 4.2. The Production Process of High Quality Seedling 20 4.3. Maintaining Process of Seedling and Nursery Facilities 25 4.4. The Field and Office Administration 28 4.5. Fund Proposal and Its Payment Process 29 4.6. The Valuable Lesson from Seedling Production Trial Process 30
V. CALCULATION ON THE NURSERY PRODUCTION COST 33
5.1. Identification of Cost Components on Seedling Production 33 5.2. Calculation on Seedling Production Cost 35 5.3. The Alternative Financing Source of Nursery Operational 37
VI. THE NURSERY DEVELOPMENT PLAN 38
6.1. The Making of Nursery Area Border 38 6.2. Systemizing the Houses and Showroom of Collection Seedlings 39 6.3. The Improvement of Inspection Road 39 6.4. The Improvement of Watering Installation 39 6.5. The Improvement of Water Throwing Path 40 6.6. The Making of Meeting Room 40 6.7. The Establishment of Climatology Station 41 6.8. The Operational Plan of the Second Seedling Production 41 6.9. The Establishment of the Nursery Accounting System 42 6.10. The Application of Seed Tracking System 43 6.11. The Network Establishment 43 6.12. The Institutional of Nursery Management 44
VII.CONCLUSION AND RECOMMENDATION 45 7.1. Conclusion 45 7.2. Recommendation 46
BIBLIOGRAPHY 46
APPENDICES 48
7
LIST OF TABLES
Page
Table 1 The facilities of ITTO nursery 16
Table 2 Seed treatment is matched with the characteristic of germinated seed species
21
Table 3 Information about the seed origin, seed quantity/kg and seed price in the year of 2006
22
Table 4 The seedling treatment during in the replacement house 24
Table 5 The valuable lessons from the seedling production trial process 30
Table 6 Identification of the constant cost per year for the seedling production in the ITTO nursery
33
Table 7 Identification on variable cost of the seedling production (Rp/year) in ITTO nursery
35
Table 8 Calculation on seedling production cost in the ITTO nursery 36
Table 9 The amount and source of budget for forestry development program in the FSCD
37
LIST OF FIGURES
Page
Figure 1 The making process of nursery design 3
Figure 2 The location of ITTO nursery in Mekarsari Village, Cipaku Sub-District
5
Figure 3 Land clearing activity 8
Figure 4 Land flattening activity 9
Figure 5 Soil solidifying 10
Figure 6 The establishment of the germination house 11
Figure 7 The making of replacement house 12
Figure 8 The making of shading net 13
Figure 9 The making of greenhouse 14
Figure 10 Building for media mixing 15
Figure 11 Seedling watering by using nozzle 15
Figure 12 Warehouse for storing the nursery materials and tools 16
Figure 13 The improvement of terrace and replacement house 18
Figure 14 A process before and after the improvement of water throwing path by using bamboo
19
Figure 15 The terrace strengthening by using the rumput gajah 19
Figure 16 The process of seed selection in the nursery 20
Figure 17 The seed treatment in the germination house 21
Figure 18 Filling the media into the pollybag 23
Figure 19 Seedling replacement in the nursery area 24
Figure 20 The seedling cleaning in the nursery area 25
Figure 21 Seedling fertilizing in the nursery area 26
Figure 22 The seedling watering in the replacement house 26
Figure 23 The seedling watering in the nursery area by soaking process 27
Figure 24 The seedling selection in the nursery area 27
Figure 25 Organization Structure of Nursery Management 29
9
LIST APPENDICES
Page
Appendix 1 Nursery layout and design map 48
Appendix 2 Nursery review design by the national expert 49
Appendix 3 Report of discussion result and design improvement by the international expert
54
Appendix 4 Job description and responsibility of the nursery management 73
Appendix 5 The detail description of cost on inspection road improvement 81
Appendix 6 The detail description of cost and figure of the establishment of meeting room in the nursery area
82
PART I
INTRODUCTION
1.1. Background
The nursery establishment as stated in the Project Document of ITTO PD 271/04 Rev.3
(F) “Rehabilitation of Degraded Forest Land Involving Local Communities in West Java,
Indonesia” is one of the project activities under the output 2.1. (Establishment of
Nursery) with its production target of 1-2 million seedlings per year.
The nursery establishment under the Forestry Service of Ciamis District (FSCD) area is
an essential and highly required in order to support its policy on forest and land
rehabilitation (FLR). It also becomes a challenge and an opportunity for Ciamis District to
support the achievement of its development vision and mission, to be a center of
sustainable private forest development in East Priangan in the year of 2009.
The ITTO nursery is located in Maloya Block, Cijoho, Muktisari Village, Cipaku Sub-
District with 2.5 ha of its total area. There were two steps in establishing the ITTO
nursery, namely: (i) nursery design plan and (ii) nursery facility establishment. Those
steps were conducted through the bidding process in accordance with the Guideline for
Procurement and Payment of Goods and Services Financed from the Special Account,
ITTO, June 1993.
The ITTO nursery establishment is expected to be able to accelerate the FLR program
through the provision of high quality seedlings in Ciamis District that has ± 8,000 ha of
degraded land area with 2.4 million seedlings of seedling demand. It is assumed that 1
ha degraded land area required 300 seedlings for its rehabilitation.
Actually, there is 2000 ha degraded area in Ciamis District should be replanted by the
project according to the Project Document of ITTO PD 271/04 Rev. 3 (F). Therefore,
600,000 seedlings are required for the land rehabilitation. However, in a production trial
process on 2007, 1.27 million seedlings have successfully produced. It consists of 7
species. By considering the huge seedling production and the completed target of
degraded land area in Ciamis District in 2009, it requires an anticipation of current
nursery management to be more professional and profitable to support the achievement
of sustainable private forest management.
11
1.2. Aim and Objectives
The report of nursery establishment and development was made to give the complete
information regarding the process of nursery planning, establishment, seedling
production trial, as well as ITTO nursery development plan in future.
The nursery report has several objectives in providing the information regarding: (i)
nursery design, (ii) the establishment of nursery facilities, (iii) the implementation of
seedling production trial, (iv) calculation on nursery production cost and (v) plan of future
nursery development.
PART II
THE NURSERY DESIGN
The principle used in a nursery design is the success of high quality seedling production.
There are two main elements determining the successful seedling production, i.e. the
environmental factors and seedling production techniques in nursery operation as
illustrated in Figure 1.
Figure 1. The making process of nursery design (modification of PT Purba Margana
Report, 2006)
Nursery Development
Technical of
Seedling
Production Demand on
Material and Tool
Location
Determination
Layout and Map
Cost Budget
Plan
Location Selection
Requirements for
Nursery Location Physical
Environment
13
Figure 1 show that the physical environmental factors, which give influence to the
successful seedling production, are (i) availability of water resources, (ii) topography, (iii)
climate, (iv) accessibility, (v) community’s housing, (vi) electricity, (vii) communication
and (viii) the nursery layout. Meanwhile, the seedling production techniques that have
closely related to the successful production are the size and species of seed that would
be sowed, seed treatment, light demanding seedlings, seedling maintenance (weeding,
fertilizing, pest and disease control, and watering in replacement beds) and the selection
of ready to plant seedlings.
2.1. Nursery Location
Generally, the selection of nursery location is based on several considerations, for
instance:
1) Location; the nursery is established in the following location requirements: (i) near
with the planting location, (ii) near with the road to make easy the transportation
process and (iii) near with the community’s house to make easy in obtaining the
workers.
2) The water resources; water has to be available every time. It can be obtained from
the river, lake, swam, or ground.
3) Topography; the nursery should be established in flat area with the slope is less
than 5%. If it is more than 5%, the terrace should be made.
4) Climate and elevation; it is based on the seedling would be produced.
5) Electricity and communication facilities; it is required in seedling distribution and
office administration activity.
According to the field visit, the nursery location is located in Cijoho Sub-Village, Muktisari
Village, Cipaku Sub-District, Ciamis District with 2.5 ha of its total area. The condition of
ITTO nursery land area is different with the ordinary nursery, which is located in the land
with a high slope (more than 40%), where there is 50 meters difference between the
road and the top site of nursery as illustrated in Figure 2.
The criteria of site selection were based on supporting aspects, for instance, this location
would be a learning base for Agricultural High School and the community living in
surrounding nursery area. Various species of plants for private forest and agriculture
would be developed. Learning on soil and water conservation aspects, and learning for
the community about the basic of forestry development would be taken into
consideration in developing this nursery center. Therefore, the nursery development is
established by the multi-functions approach on the basis of education, conservation and
business.
2.2. Total of Nursery Land Area
The nursery area is determined by the number of seedlings to be produced. Generally,
the nursery land is divided into two big parts; one part for production process and
another part for its facilities. Land for production process, which consists of land for
houses, greenhouse or bud cutting container and replacement beds take 60% of land
total area. The rest 40% is used for the facilities, such as road, working base and other
buildings.
Figure 2. The location of ITTO nursery in Mekarsari Village, Cipaku Sub-District
The nursery land area can be calculated as follow:
Land Total Area = Production Land Area + Facilities Land Area Production Land Area = 100/60 x number of seedling production x 0,01 m2
Facilities Land Area = 100/60 x Production Land Area x 40/100
Note: 0.01 m2 is a pollybag size with 10 cm of its diameter (pollybag flat area is 100
cm2) for one seedling planting media
For example, if 1 million seedlings are going to be produced, the required land is:
Production Land Area = 100/60 x number of seedling that would
be produced
= 100/60 x 1.000.000
= 16,667 m2
= 1.67 Ha
15
Facilities Land Area = 100/60 x 1,67 x 40/100
= 1.11 Ha
The Required Land Area = 2.78 Ha
2.3. The Nursery Layout and The Making of Nursery Map
The nursery layout is the way to manage the seedling production units for making an
easy and smooth production process so that the seedling production target could be
achieved according to its production plan and time.
In this step, the appropriate layout of nursery building idicated the location of green
house, replacement house, warehouse, transport road, irrigation, and other facilities. In
determining the nursery layout, the function of each building to be built should be
considered to support the smoothness of seedling production process and working
convenient. The most important thing in determining the nursery layout is to create a
right distance among the production units and seedling trasportation and handling
process because of seedling healthy safety reasons.
The map of nursery design was made through the field survey process by using
measurement tools. The map making was conducted together with the determination of
nursery layout. The map was made in scale of 1:5000 as illustrated in Appendix 1.
2.4. The Required Nursery Materials and Tools
Based on the design map, the required tools and materials in establishing the nursery
are inventoried, for instance the greenhouse establishment (size and shape),
replacement beds (quantity, size and shape), water container (quantity, capacity and
height) for watering (number of watering point, watering area and length of watering
hose) and warehouse for placing the nursery materials (fertilizer, pollybag, seeds and
shading net) and tools (hand sprayer and hoe).
2.5. Arranging the Budget Plan
The budget for nursery establishment was arranged based on its conducted activity and
analysis on inventory result of required tools and materials. The analyzed budget
components covered: (1) the land preparation, (2) building establishment, (3) the
establishment of irrigation system, (4) machines and tools procurement, and (5) cost of
fuel, package, media, fertilizer, fee for worker and seedling maintaining.
The nursery design has completely been reviewed and analyzed by the national expert
(Dr. Irsyal Yasman) and international expert (Dr. Masahide Yamato) for nursery
technology. It covers: (i) positioning of nursery office and facilities, (ii) the technical
improvement of seedling beds, terrace, germination house and greenhouse making, and
(iii) the establishment of road access for seedling transport. The complete review on
nursery design can be seen in Appendix 2.
Besides that, the change and improvement of nursery design has been fully discussed
among the project team leader, consultant, national and international expert, and
coordinator on nursery establishment. The complete result of the discussion on nursery
design change has been reported by Dr. Masahide Yamato as contained in Appendix 3.
17
PART III
THE NURSERY PHYSICAL ESTABLISHMENT
The nursery physical establishment was conducted through the following steps: (i) land
preparation (terrace), (ii) road making, (iii) the irrigation making, (iv) fencing and (v) the
nursery facilities establishment (office, germination house, greenhouse, warehouse, etc).
3.1. Land Preparation
The land preparation was conducted through land clearing, land levelling and terrace
making, soil solidifying to make easy the replacement house making.
1. Land Clearing
The first activity in the nursery establishment was the land clearing. The land clearing
can be conducted manually or mechanically. It was depended on the land condition. In
the field with heavy topography and high quantity of workers, the land clearing is
conducted manually (Figure 3). At this step, the cutting of the useless protection trees
was conducted.
2. Land Levelling
To avoid the rest of rainwater and erosion, the land had to be flattened. This was
conducted manually by using a hoe and spade because of its heavy topography. The
levelling should be conducted in dry season (Figure 4). The land drainage system is also
arranged at this activity.
3. Solidification
The area of seedling production had to be solidified to be able to be well passed
anytime, in dry or rainy season. Beside that, solidification would repair the drainage as
seen in Figure 5.
Figure 3. Land clearing activity
Figure 4. Land clearing activity
Figure 5. Soil solidifying
3.2. The Road Making
According to the function, there were three kinds of road in nursery area, namely:
(1) Main road
It was made in landscape shape on the nursery area with 4 m in wide. Its middle
part was made higher than others. Meanwhile 30 – 50 cm water path was made
at its right and left sides with 30 cm of depth.
19
(2) Branching road
It was a road that connected the blocks with the available buildings. This road
has 3 m in wide.
(3) Inspection road
It was made in every 5 – 10 houses with 1 m in wide.
The road for seedling transport was finished in 2007 according to its plan schedule and
financed by a counter budget (Rp. 120 million) from FSCD. It was an effort in
establishing the infrastructures for nursery management in future.
3.3. Water Path Making
Number and type of water path were made depending on the type of soil, annual rainfall
and topography. The water path making was conducted by digging the ground manually
or mechanically. The making of water path was designed to follow the contour direction
because naturally, the water would flow from the higher site to the lower one.
3.4. Fencing
All of the nursery area should be fenced by 1.5 m of height. The type of fence was
determined on the available budget. In ITTO nursery, the area fencing was conducted by
planting Gmelina arborea around the nursery border through the practical session on the
training of tree planting for farmer on February 6 – 10, 2007. This activity was
implemented in such way because of unavailable budget for fencing in nursery
establishment budget.
3.5. Building Establishment
Basically, the nursery building consisted of two kinds of buildings, namely: (1) building for
seedling production, which consists of germination house, replacement beds, bud cutting
container, and greenhouse, and (2) supported building such as nursery office
(established by the FSCD), transport/inspection road, canal, water reservoir, and
warehouse.
1. The Germination House/Box
The shape of germination house was rectangle and usually has 1 m x 5 m of size. Its
ground surface was made 10 – 15 cm higher and its surrounding area was supported by
using woods, bricks or others. The 70 cm shading net made from polypropylene nets or
others were given to this sprouting house as illustrated in Figure 6.
Besides using the house of germination, the sprouting process can also use the
sprouting container made from wood or others. The size is 40 cm x 60 cm or 60 cm x 60
cm and 15 – 20 cm in height. This sprouting container was placed in the cupboard that
made from wood. Its size was made on the basis of the demand with 70 – 90 cm in
height. Shading nets with 85 cm in height from the floor were given to it.
2. The Replacement Beds
The replacement beds or the house for seedling growing was made in the shape of
rectangle with 1 m x 5 m in size. Its surrounding was strengthened by wood, brick or
other strong material. A 50 percent light transparent of shading net was applied in the
replacement beds. The number of replacement bed area showed the seedling capacity
in the nursery.
Therefore, the level of seedling production in ITTO nursery can be measured from the
number of replacement beds. There are 1200 units of replacement house with different
size, but the size 1 m x 5 m is dominant. The capacity of the replacement beds in ITTO
nursery was 1.2 – 1.4 million seedlings.
In the beginning, the border of repalcement bed would be made from bricks, due to the
budget limitation, it made from bamboo. In running process, another alternative, which
was using plastic rope, was showed up (Figure 7), considering that the plastic rope can
stand for 2 – 3 years. It is longer than bamboo that can only stand for 1 – 2 years.
Considering the ITTO permanent nursery, the use of bricks for the replacement beds’
border should be conducted to minimize its maintenance. At present, there are 40 units
of 1200 replacement houses have been used bricks for its border.
3. The Shading Net
The shading net made from wood and covered by the transparent plastic was used for
covering the seedling from bud cutting process, which is just replaced, to keep the air
moisture. Shading net was usually used for conditioning the seedling from point cutting
or direct pulling up of seedling under its mother trees. The shading net was also required
for the seedlings from the sprouting process to replacement beds in.
accordance with its sensitivity levels on the direct sunlight. The shading net made from
plastic or nylon with different light intensity (40%, 50% and 70%) was used as the
shading net in the replacement bed. The size of shading net was based on the need
(Figure 8).
21
Figure 6. The establishment of the germination house
Figure 7. The making of replacement beds
Figure 8. The making of shading net
4. The Greenhouse
The greenhouse was used to give a proper condition for seed growth and the seedling
production in a vegetative way. Inside the greenhouse, there are bud cutting boxes. The
size of greenhouse was made depending on the seedling volume to be produced.
For the permanent nursery, the frame of greenhouse should be made from steel, while
its roof is made from glass. However, in the ITTO nursery, the greenhouse is made from
wood as its frame and layered by plastic material because of the limited budget (Figure
9). However, it still fulfill its working standard and function.
5. Bud Cutting Box
Bud cutting box was made from wall or other materials, which was appropriate to be
placed inside the greenhouse. Cutting box with 1 m x 5 m in size and 50 cm in height
was covered by the plastic to keep the moisture. There are two kinds of bud cutting box,
i.e. the cutting box for the soild and liquid media. The available cutting boxes in ITTO
nursery are for the solid media and it can also be functioned as the germination box.
6. The Garden of Bud Cutting
The garden of bud cutting was a source of bud cutting materials. Its shape was a house
and the size was matched with its demand. While its location was near with the nursery
area. The shading net with 50% of its light intensity was given to the cutting garden or it
is placed under the tree crown. The cutting garden would be used if the nursery was
going to use the seedlings from dipterocarpaceae Family that its fruity season is once a
year with a short time dormancy, or for seedling types produced through the bud cutting
process. In the ITTO nursery, the cutting garden was not to be the important sources of
seedling production.
7. Building for the Media Processing
The building for media processing has covered by its roof but has no wall. It is used for
the workshop of the nursery media processing. The building was sheltered enough for
working place and its location was near with the replacement bed to make easy the
transport of pollybag filled by the media inside (Figure 10).
8. Watering Facility
The watering system was a watering installation that flow the water to the watering area.
The water should be placed in the water tub at first and then it was flowed through the
pipes by using the water pump.
The tool for watering was a long hose with rotational nozzle to produce the water cells
based on its need (Figure 11). The rotational nozzle was expected to be able to make
easy the watering process because the pushed nozzle had to be pushed by finger every
time and it was less efficient.
23
The height difference in nursery could be an advantage because the water reservoir was
placed in the higher site and watering could be conducted by a gravitation move without
using the electric pump.
Figure 9. Building of greenhouse
Figure 10. Building for media mixing
Figure 11. Seedlings were watered by using nozzle
9. Warehouse and Workshop
The warehouse and workshop were made in an appropriate size based on the nursery
production capacity. They were placed near with the media processing building (Figure
12). The size of warehouse was not enough for keeping the nursery materials and tools.
Therefore, it required with additional cupboards on the warehouse walls for its effective
and efficient uses. The height and wide of cupboard were highly depended on the type,
size and shape of materials and tools to be storaged.
Figure 12. Warehouse for storing the nursery materials and tools
Other ITTO nursery facilities were warehouse (for storaging the seeds, tools and
materials), greenhouse, room for seed sowing, and replacement beds with and without
the shading area as seen in Table 1.
Table 1. ITTO nursery facilities
No. Kinds of Facilities Quantity (unit) Capacity Function 1. Warehouse 1 24 m
2 Storaging of seeds, tools and
materials
2. Nursery office 1 40 m2 Management and
administration of nursery
3. Greenhouse 1 100 m2 Making of point for bud cutting
and seed sowing
4. Germination house 1 80 m2 Seed treatment and sowing
5. Washing base 1 4 m2 Cleaning of nursery working
tools
6. Shading area 1 3500 m2 Protecting seedlings from the
direct sunlight in the replacement bed
7. Installation and water tub
4 200 liter Watering seedlings at replacement beds
8. Replacement house 1200 1 m x 5 m Storing and growing seedlings
9. Workshop 1 36 m2 Mixing of media
Source: PT. Purba Margana (2006)
The improvement on nursery facilities such as the terrace, dam check, and road among
replacement beds and nursery building would be done through the regional (province)
budget.
25
PART IV
THE TRIAL ON SEEDLING PRODUCTION
The trial on seedling production in ITTO nursery covered the following activities: (1)
technical improvement of nursery location, (2) production process of high quality
seedlings, (3) maintaining process of seedling and nursery facilities, (4) improvement of
field and office administrations, (5) process of budget proposal and payment system, and
(6) valuable learning of trial seedling production.
4.1. Technical Improvement on the Nursery Location
The technical improvement of the nursery location from soil and water conservation
aspects, layout of replacement bed, inspection road improvement, improvement of water
throwing path and planting grasses for strengthening the terrace.
The improvement of terrace and reforming of the beds were conducted manually by
following the contour direction to reduce the fast of surface flow and erosion and to avoid
the landslide. The improvement of terrace and replacement beds (Figure 13) should be
conducted, considering that the change of beds and location where the grasses grow
during the nursery establishment.
For a while, the improvement of inspection road was conducted by making its size wider
and solidifying it to avoid erosion. The soil surface was swept away by the water flow. If
the budget was available, the inspection road can be hardened by using the paving block
to make easy the field inspection especially on the rainy season. This road has been
done in the project extension period.
The non permanent water-throwing path was conducted by using a prevention made
from bamboo to hold the high erosion and landslide. The condition before and after
making water-throwing path can be seen in Figure 14.
Avoiding the landslide near the terrace and replacement beds, grasses (the grass type is
rumput gajah) were planted to strengthen the terrace as seen in Figure 15. If they grow
properly, it is expected that its utilization should be anticipated by opening the location of
growing cows or sheeps so that the nursery workers can utilize their feces to be the
compost/organic fertilizer.
Figure 13. The improvement of terrace and replacement beds
Figure 14. A condition before and after improving the water throwing path by using
bamboos
Figure 15. The strengthening of terrace by using the rumput gajah
27
4.2. The Production Process of High Quality Seedling
The production process of high quality seedling was started from the seed procurement
(selection), sowing, sprouting process, filling the pollybag and putting of seedlings in the
replacement beds and seedlings selection for the planting materials.
1. Seed Procurement
The seed procurement was conducted by buying the seeds from the certified and
uncertified seedling providers. The uncertified seeds were selected. The general seed
selection was conducted by soaking the seeds into water. The best seeds taken were
the sink seeds with the assumption that the sink seeds have enough weight. It means
the enough nutrition was contained inside those seeds so that the opportunity of
sprouting is high enough (Figure 16).
2. The Seed Treatment
As mentioned above that the seed used in the seedling production trial in the ITTO
nursery is the seed from the source of certified and uncertified seeds. It is conducted to
find out the significant differences between them in the production process. Generally,
the certified forestry tree seed in West Java Province (Rayon 1) is given by the Forestry
Tree Seed Agency of Java – Bali, which is located in Sumedang.
There are 1.0 – 1.2 million seedlings to be involved in the seedling production trial.
However, in fact, there are 1.27 million seedlings with various seed and treatment
(Figure 17).
Basically, the seed treatment is required to make fast the sprouting process with high
percentage level of sprouting. The treatment on seed is highly depended on the seed
characteristic and the seed origin as described in Table 2.
To find out the percentage of seed sprouting ability, the information about seed quantity
in weight unit (kg) is required because generally the seeds are sold in kg unit.
Information about the seed quantity in one kg and seed price according to the seed
source can be seen in Table 3.
In table 3 (column 2), it is explained the certified seed source that consists of ISS, TBS
and SPA. ISS (Identified Seed Stand) is a natural stand or plants with average quality
(straight shape of trunk, easy forking) are used for seed production. SPA (Seed
Production Area) is an area of selected seed stand that its quality is improved through
the interior tree cutting (Anonymous, 2005).
Figure 16. The process of seed selection in the nursery
Figure 17. The seed treatment in the germination house
Table 2. Seed treatment is matched with the characteristic of germinated seed
species
No. Seed Origin Kinds of Seed Treatment Sprouting Ability (%)
Remark
1. Teak of JPP Be sprayed by using gasoline and then be burned
48 The seed is expired
2. Local Teak Be sprayed with gasoline and then be burned
90
3. Certified Manglid Be soaked in the mixing of water and Nasa liquid
50 The seed is expired
4. Uncertified Manglid
Be soaked in the mixing of water Nasa liquid
90
5. Certified Suren Be soaked in the cool water 50 The seed is expired
6. Uncertified Suren Be soaked in the cool water 90
7. Certified Sengon Be soaked in the hot water 95
8. Uncertified Sengon
Be soaked in the hot water 90
29
9. Pulai Be mixed with the kitchen dust
90
10. Meranti Be soaked in the mixing of water and fungicide
75
11. Petai Be soaked in the cool water 90
12. Lengkeng Be soaked in the cool water 90
13 Durian Be soaked in the cool water 95
Source: Forestry Service of Ciamis District (2007)
Hierarchically, the arrangement of certified seed quality from top to bottom is the seed
orchard, SPA, TBS, and ISS/TBI. This arrangement is directly related to the seed price
per kg, where the price of SPA seed is more expensive than the TBT seed.
The following Table 3 shows that the calculation of required seed is a multiplication
process among the produced seeds then divided by the seed sprouting ability and
seedling survival rate in the replacement house. Based on the experience of CV Calakan
as one of the seedling providers, the average of sprouting ability of certified seed is 95%
and the percentage of dead seedlings in replacement house is 5 – 10%.
Table 3. Information about the seed origin, seed quantity/kg and seed price in the
year of 2006
No. Seedling Species
Average of Seedling Quantity
(Seed/Kg)
Sprouting Ability (%)
Survival Rate in the
Replacement House
(%)
Seed Price (Rp/kg)
(1) (2) (3) (4) (5) (6)
1. Manglid (ISS)1) 9.000 90 90 500.000
2. Uncertified Manglid 80 50 175.000
3. Suren (TBS)2) 80.000 90 90 600.000
4. Uncertified Suren 90 90 20.000
5. Teak (JPP)3) 1.500 90 85 300.000
6. Teak (TBT)3) - - 100.000
7. Local Teak 90 85 20.000
8. Sengon(SPA) 1) 40.000 95 90 1.500.000
9. Uncertified Sengon 90 50 50.000
10. Pulai (SPA) 4) 200.000 95 90 3000.000
11. Uncertified Pulai 90 80 1000.000
12. Uncertified Tisuk 200.000 90 80 20.000
Source: 1) Purchasing Note from CV. Calakan, Ciawi Tasikmalaya; 2) Purchasing Note from Makmur Farmer
Group, Sumedang; 3) Circulation Letter of President Director of Perhutani; dan 4) Information
from PT Xylo, Palembang.
.
3. Filling the Pollybag
Filling the pollybag is conducted by preparing the media that will be inputted into the
pollybag. The ratio of replacement media is 1 : 1 for compost and (local) clay. The
activity of replacement media mixing and its inputting process to the pollybag can be
seen in Figure 18.
4. Seedling Replacement
Seedling replacement is conducted by replacing the seeds (generally the small size
seeds) into the pollybag and then put it into the replacement house for seedling
“conditioning” in the environment (Figure 18). The seeds in this step have been passed
the sprouting process at first.
Seedling replacement should be conducted carefully and full patience with a correct
procedure. This activity is conducted by the women because they are generally more
accurate, careful and patience than the men in doing their job.
Figure 18. Filling the media into the pollybag
Figure 19. Seedling replacement in the nursery area
31
Each seedling in each replacement house is well maintained. The shading net usage is
determined based on the seedling characteristic. The detail information on seedling
treatment in the replacement house and its growth ability can be seen in Table 4.
Table 4. The seedling treatment during in the replacement house
No. Seed Origin Kinds of Treatment(
Shading net)
Number of Inputted Seedling (seedling)
Number of Current Seedling (seedling)
Growth Percentage (%)
Location of House Number
1. Teak of JPP Yes 960 816 85 637
2. Local Teak Yes 93.331 79.331 85 575-659
3. Certified Manglid Yes 952 738 90 738
4. Uncertified Manglid Yes 168.542 84.271 50 660-761
5. Certified Suren Yes 7.150 6.430 90 466-470
6. Uncertified Suren Yes 199.173 179.255 90 471-574
7. Uncertified Sengon No 747.338 373.669 50 1-465
8. Pulai Yes 1.000 800 80 793-795
9. Meranti Yes 18.335 12.835 70 762-780
10. Petai No 8.667 7.800 90 781-787
11. Tisuk Yes 1.476 1.180 80 798-799
12. Cacao No 200 100 60 800
13. Lengkeng No 4.419 3.977 90 796-797
14. Durian No 4.518 4.066 90 788-792
Total (average) 1.247.049 775.406 (62.2)
Source: Forestry Service of Ciamis District (2007)
4.3. Maintaining Process of Seedling and Nursery Facility
The process of seedling maintenance is conducted through the activity of seedling
cleaning from the disturbance plants, pest and disease observation and destroying,
seedling watering and fertilizer. Meanwhile, the nursery facility maintenance covers the
maintenance activity on the terrace, drainage, falling field, etc.
1. The Seedling Cleaning
The seedling cleaning is the activity to clean the seedling from any disturbance plants
that will bother the seedling growth in the replacement house (32 units). This activity is
conducted manually and can be seen in Figure 20. The dead seedling is put off to avoid
its possibility to be a disease in the nursery.
Figure 20. The seedling cleaning in the nursery area
2. Fertilizing
Fertilizing is using the leaf fertilizer, which is 2 gr/plant gandasil fertilizer. Fertilizing is
intended for the seedlings with slow growth and have bio element deficiency symptom as
explained in Appendix 4. The seedling fertilizing in the replacement house can be seen
in Figure 21.
3. Watering
The seedling watering was conducted when the seedling was too dry. The seedling
watering was carried out twice a day, in the morning and afternoon. On the rainy season,
the frequency of seedling watering was reduced and determined on the wet rate level of
seedling media. The seedling watering in the nursery area can be seen in Figure 22.
The watering trial process was conducted by flowing the water into the replacement beds
(40 units) to soak the seedlings in the pollybag until the water filling 1/3 part of pollybag
height. After that, the water was immediately passed by into the next bottom replacement
bed using the gravitation and height difference among the replacement beds (Figure 23).
This technique was conducted for finding out the water efficiency.
Figure 21. Seedling fertilizing in the nursery area
33
Figure 22. The seedling watering in the replacement beds
Figure 23. The seedling watering in the nursery area by soaking process
4. Seedling Selection
The seedling selection was implemented in the planting season. It uses certain criteria
based on the types of seedling characteristics, such as 30 – 40 cm in high, 5 – 10 leaves
and 1 – 2 cm in seedling trunk diameter. The seedling selection can be seen in Figure
24.
Figure 24. Seedling selection in the nursery area
5. Hardening Off
Before seedling transfered, there was a step of seedling hardening off for 6 – 8 hours. It
was conducted in order to prepare the seedling in its transporting process to the planting
location.
6. Seedling Transporting
The seedling transporting was conducted after determining the exact planting location
and preparing the planting holes. The seedling transporting was successful if the number
of dead seedlings in its transporting process was relatively low (2-4%). Handling of
seedling transporting became an impor thing for the success of planting in fields.
To support the seed tracking process and the implementation of nursery accounting
system, the seedling transport could be supported by the accurate data recording to find
out the rate of growing trees and the origin of seed sources.
4.4. The Field and Office Administration
The field administration covered the making of the operational plan, budget proposal,
needed materials, data recording on all seedling production process, and workers’ salary
payment. Meanwhile, the office administration included the making of the daily attendant
list for the workers, administration of payment, monthly report and incidental report if
there were any special events to be reported.
In achieving the nursery administration and the sustainability of ITTO nursery
management, the project team leader has designed the nursery management (Figure
24). It had three main tasks, namely: (1) to produce 1.2 million seedlings from 6 tree
species, (2) to build the physical and administration of nursery management effectively
and efficiently, and (3) to prepare any management requirements as an anticipation to be
a technical implementation unit of FSCD at any time.
The main tasks and function, rights and obligations, authority and working result of each
nursery officer can be seen in Appendix 4.
35
Figure 25. Organization Structure of Nursery Management
4.5. Fund Proposal and Its Payments Process
Buget proposal was conducted through several steps: (1) the nursery manager proposes
the required budget proposal to the coordinator of nursery establishment (Ir.
Sudarmanto, M.Si) and after being reviewed properly, the coordinator signs and
deliveries the proposal to the project team leader.
The payment system was conducted by the project team leader after having intensive
discussion with the coordinator. They also noted certain issues related to the required
tools, materials and available budget.
After revising and approving the budget proposal, the project team leader asks the
project treasurer to pay bills as stated in the proposal based on the working step.
After paying the bills, the nursery manager purchased nursery tools and materials on the
basis of the approved budget. The nursery manager was also obligated to make a
monthly report that was attached by the transaction receipts and given it to the project
treasurer as his responsibility.
MAINTENANCE AND
REPLACEMENT
SEEDING AND
SEEDLING
PROCESS
WATERING AND
INSTALLATION
NURSERY
PLANNING
COORDINATOR OF
FIELD
OPERATIONAL
SECRETARY AND
NURSERY
ADMINISTRATION
PUBLIC RELATION AND
NURSERY EXTENSION
4.6. Valuable Lessons from a Seedling Production Trial Process
In trial seedling production process, there were several valuable lessons to be
considered for running the next seedling production smoothly and for apreventing the
mistakes during the trial process. It was expected to be is more effective and efficient
production in the future as written in Table 5.
Table 5. The valuable lessons from the trial process of seedling production
No. Seedling Production Activity
Main Handicaps Solution Valuable Lessons Learned
1. The improvement of field condition
1. Bad condition of seedling beds (high sedimentation)
2. Drainage was
less functioned 3. Bad inspection
roads
Do land flattening and improve the beds in the rainy season Make the drainage, water throwing path (WTP), good terrace and waterfall Improve the inspection roads
1. Monitoring on land flattening and solidifying should be properly conducted 2. Techniques of WTP establishment should be carried out by contractor of nursery establishment. 3. Designing the quantity and shape of inspection road based on the needs and available budget.
2. Seed procurement
1. Low percentage of seed growth
2. Mahoni seeds
were difficult to be obtained
Buy the new and fresh seeds. Change with Meranti seeds.
1. Knowing the seed characteristic and expired date before seed purchasing. 2. Identifying the system and period of flowering and fruiting for mahogany.
3. Process of seed sowing and seedling grow
1. Workers were in learning process
2. Germination
house in the green house was limited
3. Hurricanes
happened and destructed the green house, germination and replacement beds’ roof
Find out effective guidance and selection of workers Make alterna-tive house in the opening area with shading net Do a quick field improvement
1. A technical guidance was required in empowering the available local workers.
2. In all limited sources,
an idea, innovation and initiative should be developed.
3. Quick and accurate responses from the management were highly expected to improve the existing condition
37
4. The water debit was 0.26 liter/second; it was less than the water demand
5. The shading nets
for replacement beds were not enough
Propose the replacement of water pump and water tanks Make an impermanent shading area, especially for sunlight sensitive seedlings
4. Accurate planning in seedling watering system must be required in avoiding the extra costs.
5. Management should
calculate the cost of impermanent shading nets (coconut leaves).
4. Maintenance process in the replacement beds
1. The previous pollybags were decay and full of gulma (± 20 % broken).
2. The rate of
gulma’s growth was faster because of heavy rainfall.
Do a step by step approach for selecting and changing those pollybags Do a systematic cleaning because of limited maintenance budget.
1. Pollybag filling process should be conducted integra-tedly in accordance with the proper plan of the seedling production process.
2. Seedling mainte-
nance should be conducted effectively and efficiently.
5. Financial planning process
1. The distribution of materials and funds were not smoothly obtained
2. The realization of
approved budget was not applied properly.
Do a rescheduling on seed sowing and replacing processes Deliver the report and proposal to the head of FSCD for approval
1. Planning and calculation of the required materials should be conducted rationally
2. Guidance in a making
of propor-tional and rational budget proposal was highly required.
6. Improvement on the field and office nursery administration.
1. The field administration was not really handled because the management focused only on the seedling production.
2. The office
administration has been implemented. However, the archiving system has not touched yet.
Apply the working time management. Apply good archieves management
1. Science and knowledge on effective working mechanism should be given to the nursery management.
2. Archive manage-ment
and data recording on production process were highly required to support the nursery accounting system.
PART V
CALCULATION ON THE NURSERY PRODUCTION COST
The establishment of permanent nursery has been completed in 2.5 ha land area with
1.2-1.6 million seedlings from 6 selected tree species as its production capacity. The
nursery operation was trying out with producing of 1.27 million seedlings.
Realizing and learning from the experiences of another foreign aid projects, the
establishment of nursery facilities was often neglected after the project ending so that the
ITTO nursery sustainability should be properly planned at least for the next 10 years
operation.
One of the efforts in anticipating the sustainability of ITTO nursery was the review on the
seedling production cost per plant species to know the required budget of ITTO nursery
operation. Therefore, the calculation on seedling production cost was highly required by
considering all expenses during the establishment and operational of the nursery.
The objectives of calculation on the seedling production cost are: (1) to identify the
expenses during the ITTO nursery operational, (2) to calculate the break event point of
each plant species and the production cost of each seedling, (3) to find out the
alternative of financing sources and nursery management.
5.1. Identification of Cost Components on Seedling Production
The required cost on seedling production in the ITTO nursery covered the fixed and
variable costs. It is classified based on the direct and indirect cost related to the seedling
production.
1. Fixed Costs
Fixed costs were spent by the nursery unit. The costs were usually not determined by
the number of products produced. They covered the costs of nursery establishment, the
office tools procurement, office facilities maintenance and nursery officers’ salary
payments as written in Table 6.
39
Table 6. Identification of the fixed cost per year for the seedling production in the ITTO
nursery
No. Description on Fixed Costs Cost (Rp)
Usage Period (year)
Fixed Cost (Rp/year)
1. Amortization on planning and physical establishment cost
268,308,250 10 47,490,560
2. Amortization on cost of office building establishment
80,000,000 10 14,160,000
3. Amortization on land flattening cost
40,000,000 10 7,080,000
4. Amortization on electric installation cost
7,778,300 10 1,376,759
5. Amortization on procurement cost of nursery (shading net and hand sprayer) and office tools (computer and working desks)
19,225,000 5 5,325,325
6. Amortization on maintenance cost of nursery facility and equipment
9,070,000 5 2,512,390
7. Cost for nursery management officers’ salary (Rp/month)
2,500,000 1 30,000,000
8. Cost for adding the water tank, pump and drums
31.374.000 5 8,609,598
9. Installation cost for name plate for building and other nursery facilities
12,540,000 5 3,473,580
Total 120,028,212
Source: ITTO Project (2007)
Table 6 showed that the amortization costs and highest capital interest were on the
activity of nursery physical planning and establishment (39.6%), personal salary payment
(25.0%) and office building establishment (11.8%). Meanwhile, the lowest amortization
cost was to buy the nursery tools and equipments, computer and working desks.
To calculate the next seedling production cost after the end of the project, the
amortization cost could be eliminated because it had been financed from the ITTO
project (grant) budget (no obligation to return the investment) so that price of seedlings
production must be lower and more profitable if the seedlings were sold to the external
buyers.
2. Variable Costs
Variable cost was a cost spent by the nursery unit and the amount was determined on
the output/productivity/production volume. The costs were money spent for buying the
pollybag, fertilizer, fee of media mixing and filling the pollybag as written in Table 7.
Table 7. Identification on variable cost of the seedling production (Rp/year) in ITTO
nursery
No. Description of Variable Costs
Real Needed (Unit)
Unit Price (Rp/Unit)
Total Amount (Rp/Year)
1. Mixing and filling of media for the pollybag
1,400,000 30/pollybag 42,000,000
2. Seeds procurement 335.9 kg - 23,625,000
3. Working contract on putting seedling into replacement beds
1,400,000 10/seedling 14,000,000
4. Seedling maintenance 5 months 6,440,000/month 32,200,000
5. Chemical fertilizer procurement
1000 kg 5,000/kg 5,000,000
6. Pollybag procurement 2100 kg 16,500/kg 34,650,000
7. Compost or organic media 60 ton 700/kg 42,000,000
8. Pesticide and fungicide 60 liter 50,000/liter 3,000,000
9. Electricity payment 12 months 350,000/month 4,200,000
Total 200,675,000
Source: ITTO Project (2007)
Table 7 showed that the highest variable costs in seedling production were used for
media filling cost (20.9%), compost media procurement (20.9%), pollybag procurement
(17.3%) and seedling maintenance (16.0%). Meanwhile the lowest variable costs were to
buy chemical fertilizer (NPK), pesticide and fungicide.
5.2. Calculation on Seedling Production Cost
Based on the Table 6 and 7, the calculation on total cost and cost per unit of seedling
production wer conducted for each species as written in Table 8.
The seedling production cost for each species was conducted by using an assumption of
1.2 million produced seedlings from one species so that the cost for the various seeds
(Table 7) was changed with the purchasing cost of individual seed as written in Table 8
column 3.
Table 8 showed that the seedling production cost for each seedling was obtained from
the result of varibale cost substitution for seedling production of 6 certified tree species
with the varibale cost of seed purchasing for each species (column 3).
41
Table 8. Calculation on seedling production cost in the ITTO nursery
No. Species of Produced Seedling
Seed Provision Cost (Rp )
Seedling Cost (Rp/seedling)
Seedling Price*) (Rp)
BEP (unit)
(1) (2) (3) (4) (5) (6)
1. Certified Manglid (Manglitea glauca)
82,304,530 316 1.138 130,201
2. Uncertified Manglid 58,333,330 296 715 231,338
3. Certified Teak (Tectona grandis)
313,725,490 509 878 194,674
4. Local Teak 20,915,032 265 585 285,763
5. Certified Sengon (Paraserianthes falcataria)
52,631,579 292 650 261,729
6. Uncertified Sengon 3,333,330 250 455 393,949
7. Certified Suren (Toona sureni)
11,111,110 257 878 166,430
8. Uncertified Suren 370,360 248 585 274,571
9. Certified Pulai (Alstonia scholaris)
21,052,630 265 1.463 92,478
10. Uncertified Pulai 8,333,330 255 975 146,285
11. Uncertified Tisuk 166,667 248 715 211,572
Average
Remark: *) The selling price was calculated based on the standard price of seedling in Rayon I
(Permenhut No. P. 34/Menhut-V/2005) minus the cost of seedling lost because of its
distribution (± 15%) and its transportation cost (± 20%).
Based on the calculation, the cost of 1.2 million produced seedlings from 6 tree species
was Rp. 320.703.212 or Rp. 267 per seedling. The cost per unit seedling of Manglid in
the ITTO nursery was Rp. 296. It was higher than in the CV Calakan, which was Rp. 240
per seedling (Yamin, 2007). This was caused by impermanent nursery facilities used by
CV Calakan so that its fixed cost was relatively low.
BEP was obtained by using the standard formula. It achieved around 92.500-394.000
seedlings for each species with the lowest value of seedling production obtained by
certified Pulai and the highest value gained by uncertified Sengon. The seedling price
used in BEP calculation was the seedling price in Gerhan (National Movement on Forest
and Land Rehabilitation) as stated in Decision Letter (SK) of Forestry Minister No.
71/Kpts-II/2005 regarding the cost standard of seedling procurement for Gerhan, where
the price of Sengon, Manglid, Suren, Teak, Mahogany and Pulai was Rp. 1.600/seedling.
The production cost per seedling from the certified seed was approximately Rp. 10 - Rp.
240. It was more expensive than the uncertified seeds. Meanwhile its selling price from
certified seed was Rp. 40 - Rp. 490 and more expensive than the uncertified seeds.
5.3. The Alternative Financing Source of Nursery Operational
The calculation showed that the production cost for one seedling was between Rp. 248 –
Rp. 509. It depended on the tree species. So, if the FSCD would like to produce 2 million
seedlings, then, budget of Rp. 484 million – Rp. 1.02 billion per year should be
allocated. Actually, this value was not too high and still profitable if those seedlings were
sold to Gerhan and GRLK (Movement on Degraded Land Rehabilitation) programmes.
The average budget for those two programmes that by the FSCD was approximately Rp.
3.76 billion per annum as described in Table 9.
Table 9. The total amount and source of budget for forestry development program in
the FSCD
Program Source of Budget
Amount of Budget (x Rp. million) for year
Average (x Rp. million) 2004 2005 2006
Private forest establishment
District budget
3,106.37 3,162.29 6,167.93 4,145.53
GRLK Province budget
30.04 1,000.00 900.00 643.33
Gerhan National budget
4,859.71 2,266.63 2,232.74 3,119.69
Total 7,996.13 6,428.92 9,300.67 7,908.55
Source: FSCD (2005; 2006a; 2006b)
Table 9 indicated that the average of annual budget at Ciamis District was Rp. 7.91
billion. It come from the district budget (52.4%), the national budget (39.5%) and the
province budget (8.2%). Therefore, the operational cost of ITTO nursery after the project
ending could be directly financed and managed by the FSCD by forming the technical
implementation unit (TIU) on nursery and seedling production. The TIU on nursery could
be directed as a unit of self-financed and profitable business organization under the
FSCD supervision.
43
PART VI
THE NURSERY DEVELOPMENT PLAN
Some of PSC (Project Steering Committee) members consisting of head of Forestry
Service of West Java Province, head of FSCD, head of Watershed Management Agency
of Cimanuk-Citanduy, Administrator of Perhutani KPH (Forest Management Unit) Ciamis,
APKR (Association of Community Wood Business) of Ciamis and other stakeholders
discussed seriously the nursery development plan the nursery location at Maloya,
Mutisari Village on February 12, 2007.
It was decided that the several things could be taken as input materials for the next
nursery development. These were: (1) making of nursery area border, (2) improvement
of replacement beds and showwindow of seedlings collection, (3) improvement of the
inspection road, (4) improvement of watering installation, (5) improvement on water
throwing path, (6) establishment of meeting room, (7) establishment of climatology
station, (8) operational plan on the second period seedling production, (9) making of
nursery accounting system, (10) implementation of seed tracking system, (11) network
establishment, and (12) institutional system of nursery management. The future design
plan of nursery was explained in a below detail description.
6.1. The Making of Nursery Area Border
Fences on the ITTO nursery area became an important border to be known by the
community in avoiding the cases of land invasion and encroachment. The bordering
would also give the land security that was being utilized for the nursery operational
activity.
Legal aspect of land utilization, where its oiginal land was owned by the local
government and managed by the Agricultural High School (Agricultural Service), should
be immediately provided through a Memorandum of Understanding (MoU) between the
Agricultural Service of Ciamis District and the FSCD as the main user or borrower of
Agricultural High School land.
The nursery area border had been established by planting Gmelina arborea around the
land area. It was conducted through practical session of training on Planting and
Forestry Administration for private forest on February 6 – 19, 2007. The establishment of
area border with Gmelina arborea would be more efficient and cheap than using the wall
from brick or concrete cement.
The monitoring of area border was conducted by checking the growth rate of Gmelina
arborea around the nursery area, by replacing the dead plant and by maintaining the
growing plants.
6.2. Improvement of Seedling Beds and Showwindow of Seedling Collection
The seedling replacement beds improvement had been conducted by making the sketch
of beds location and giving the ascending number of beds and the identity board for each
bed. However, this improvement should be followed by making the border for each
house permanently by using bricks because it is stronger than bamboo or plastic rope.
Actually, this improvement was completed at the project extension period.
The bed improvement should be connected to the production process for certain species
through a planting of ornamental plants with special color to make a clear identity for the
production area of each plant species in field.
The showwindow for the collection of produced seedlings was highly required to make
the visitors or consumers interested in identifying the available seedling species in the
nursery because it has been already informed in the showwindow. The local and Latin
name board including ordo, family and species was made for each species of the
seedling collection.
The making of seedling showwindow had to be different with the improvement of other
replacement beds that were available in the nursery area. The showwindow should
attract the visitors to come and learn the available seedling species, the seed source and
its source of origin.
6.3. The Improvement of Inspection Road
The inspection road had been made in the process of nursery establishment. However,
since the nursery location had a heavy topography and a high risk in landslide, the
improvement of the inspection road became an important and crucial issue. The
hardening off on the inspection road by using the paving blocks without eliminated the
function of water absorption into the ground because it is only properly arranged
between one stone to another, should be conducted.
45
The required budget for this activity is Rp. 50 million with the detail description can be
seen in Appendix 5. This work of inspection road improvement was fully conducted
through the 3 months project extension activity.
6.4. The Improvement of Watering Installation
The watering installation had been made in the process of nursery establishment.
However, as the time passed by and the result of seedling production trial, there were
several aspects in watering activity that should be improved, such as: (i) the addition of
new water tanks, (ii) change on the water pipe installation, (iii) the addition of new well
and water pump, and (iv) the making of sprinkle (automatic watering tools).
The addition of new tanks were highly required in anticipating the dry season and the low
water debit (0.3 liter/second) that made late the watering activity due to low water flow.
At present, there were 3 new units of bulit tanks. Its placement area was determined on
the ability and capacity of the tanks in supplying water to the available replacement beds.
The availability of the new tanks gave an effect to the change of available water pipe
installation so that the seedling watering process in the nursery area would be more
effective and efficient. This change should be illustrated in the scheme to make easy its
controlling and improvement if there were any broken pipe. The pipe damage would be
detected easily and repaired immediately.
The addition of new wells was required as the main water source for filling the
established new tanks. Besides that, the water pump should be increased its capacity
because the current capacity of water pumps was not enough for watering the seedlings
in 1000 units of replacement beds. The addition of new wells and water pumps was
expected to be the right solution of water supply problem and to make easy the seedling
watering in the dry season.
The making of sprinkle was expected to be able to reduce the big workers’ payment for
watering activity. The watering by using sprinkle should be specificly designed because
the nursery location had a heavy topography so that the water sprays from the sprinkle
has to be exactly touching all the seedlings in the replacement beds. Another alternative
that was currently implemented was the using of rotational nozzle to produce various
size of water flow to make fast the watering system. It was expected that the
improvement of water installation and the watering method, and the using of nozzle
could reduce the huge watering cost in the seedling production activity.
6.5. The Improvement of Water Throwing Path (WTP)
The WTP between the location areas of the replacement bed had to be conducted
properly, considering that the nursery area had a heavy topography and had a high risk
in landslide if the rain is highly falling.
At present, the WTP had been made by making the impermanent protector of WTP
falling points that made from bamboo to avoid the soil erosion and landslide because the
nursery establishment budget was relatively small so that it was difficult to establish the
permanent WTP.
The available WTP should be improved by giving the big enough PVC to avoid the
erosion and landslide around the nursery area because the run off can be flowed
properly so that it would not directly erode the soil as the buffer of the drainage.
6.6. Making of Meeting Room
The utilization of ITTO nursery as a center for nursery and seedling production
technology would transfer the technology to the private forest farmer and the forestry
extension officers. The representative meeting room with capacity of 30-40 persons
would be established.
The meeting room should be equipped by simple and cheap learning facilities without
reducing the effectiveness of science and technology transfer to the private forest
farmers.
The location of the meeting room had been determined in the bottom area of the nursery
location. It required Rp. 50 million for the meeting room establishment and Rp. 50 million
for purchasing the learning facilities. The detail description of the establishment cost and
figure of meeting room can be seen in Appendix 6. In the beginning step, the simple
meeting facility has been made.
6.7. The Establishment of Climatology Station
The utilization of ITTO nursery as the center of nursery and technology transfer required
the supported information relating to the weather and climate around the nursery
location. Therefore, the climatology station was highly required to provide the information
related to the quantity, frequency and intensity of the rainfall, the lowest and the highest
temperature, wet and dry month in a year, and the average of the daily, monthly, and
annual rainfall.
47
The information of weather and climate was very important and useful for (i) research
and development of seedling production, and (ii) supervision on its growth in the ITTO
nursery area and in the land of private forest farmers. Therefore, it should be found out
at first, whether the weather station was available around the nursery area or the
Agricultural High School. If it was available, it was better to do collaboration on the
information utilization.
6.8. The Operational Plan of the Second Seedling Production
The obtained information from the seedling production trial could be a consideration in
making the operational plan of the second seedling production, for instance: (i)
application of the nursery administration system and data recording, (ii) scheduling on
the seedling production for each species, (iii) using of standard on operational procedure
(SOP) for seedling production, (iv) monitoring and evaluation on the origin of the seed
source, (v) optimization on the compost usage, and (vi) recalculation on the seedling
production cost.
The nursery administration had been made for all seedling production process so that
the nursery management could use it directly for the second process of the seedling
production. This administration system was designed to support the nursery accounting
system by putting data and information of seedling production process in field.
The scheduling on seedling production for each species was highly required in
optimizing the capacity of available replacement beds and in reducing the seedling
maintaining cost. The production time could be fixed by determining the rainy season as
the time guidance in selecting the ready to be planted seedling. After determining the
planting time, it determined the time for selecting the seedling, sowing the seeds and
deteriminig how long the sprouting process for those seedlings. For example, the
production time for Sengon (Albizia falcataria) seedlings caused the field problem due to
fast seedling grows in the replacement bed so that its roots perforated the pollybag and
grown inside the ground level. It would require the proper seedling shifting and reduced
the additional working cost for this activity.
The SOP for each seedling production step had been available so that the workers could
use the SOP as the working guidance in each seedling production. The SOP was highly
required in producing the seedlings with high quality to meet its standard and reliable
levels.
The result of seedling production trial provided data on the Source of origin for seeds
with high rate of sprouting viability and high survival rate in the replacement beds and in
planting location. The seed source was consistently recorded in producing the high
quality seedling. Therefore, the seed procurement from those seed sources should be
kept and at the same time, a trial on new seed sources with cheaper price should also be
conducted.
The use of compost or organic materials in seedling production trial process was
successful enough in increasing the seedling growth. However, the cost was relatively
expensive. It required an applied research and development in obtaining the optimal ratio
in the mixed compost and soil. Does the ratio 1:1 have reached the maximum value or
another optimum rate of its mixing ratio have to be found?
To reduce the purchasing cost of compost, the nursery manager was expected to be
able to produce the compost material in the nursery it self. It would reduce the cost on
compost provision in the second seedling production process.
Cost recalculation on the second seedling production was highly required in finding the
optimization between the produced seedling quality and the spent seedling production
cost. In this case, the main principle was a produced seedling quality with a minimum
production cost. Recalculation on the seedling production cost was very important in
anticipating the change on nursery management to the more professional direction and
having sense of business to obtain the feasible profit.
Therefore, the simple program should be established in calculating the main price of
seedling production to analyze the sensitivity of main price of the produced seedlings.
6.9. The Establishment of Nursery Accounting System
The nursery accounting system was proposed by the Dr. Hiras Sidabutar in the third
meeting of PSC as an effort to support the seed tracking system on the produced
seedlings in the ITTO nursery.
The nursery accounting system was divided into 4 steps, namely: (i) process of tools and
materials flow in the warehouse, (ii) process of seed sowing in the germination house,
(iii) the process of seedling replacement and maintenance in the replacement beds, and
(iv) the process of seedling selection, transportation and planting in field.
The nursery accounting system was established by using the Microsoft Access and
designed simply and easily for its operator. Every data recording on production process
49
in field could be directly entered to this program to make the up to date data in a
database framework. The nursery officers could retrieve the required data or information
in a short time to make the fast and accurate decision making related to the seedling
production process in the nursery.
To make easy the field data recording and its data entry to the program, the similar color
was used for each production process with the active button in the computer. For
example, the button for warehouse database was red, so that the form for making note
the tools and materials flow must be red color too. The color was used to make easy the
data entry and to avoid the data entry mistakes in the nursery accounting system.
6.10. The Application of Seed Tracking System
Actually, the seed tracking system had to be conducted consistently in the ITTO nursery
because it had been supported by the nursery accounting system. The nursery officer
only need to do the monitoring and evaluation on the produced seedlings growth (the
origin of the seed source had been already known) after it was planted in field. It means
that the seedling planting process could be considered as the site matching trial on the
seedlings produced in the ITTO nursery.
The result on seed tracking system could be the valuable information for the FSCD in the
activity of certified and uncertified seeds procurement. It made a good selection method
for seed providers. They only were selected due to their good seedlings growth
performaces, where its growth and yields in field matched with the soil condition in
Ciamis region.
6.11. The Network Establishment
The network establishment with the stakeholders in the nursery facilities and produced
seedlings utilization was really required to support the professional and profitable nursery
management.
The statement of ITTO nursery as a center of nursery and seedling production
technology required the close relation with the universities in East Priangan in supporting
the research and development activity on nursery and seedling process for the university
students who were completed their own thesis.
The network can also be established with the primary schools, junior high school and
high school to support the Program of “planting when you are little and harvesting when
you are adult” or program of care to the environment for the students by visiting or
working practical in the available nursery location.
Considering the plan for reforming the Agricultural High School to the special major of
school, the FSCD can prepare its self to any possibility and opportunity in opening the
forestry major in this school by optimizing and improving the plus point of the nursery
facility utilization as the student practical site, source of trained officers, the tutor
recruitment, etc.
6.12. Institutional System of Nursery Management
The institutional system of nursery management in future should be thought from now
because the activity of forest and land rehabilitation in Ciamis District would end at 2009.
It made the nursery management changes its direction from the free of charge of
seedling distributor to the professional and profitable seedling production business.
The alternative of seedling institutional management could be conducted by changing
the status of ITTO nursery management into the TIU of FSCD that soon or later had to
be changed to be the TIU with common service organization (CSO). The TIU with CSO
would be legal to sell the produced seedlings and it still would receive its operational
budget from the local budget. This institutional reformation should be reviewed properly
for the period of 3-5 years later in order to achieve the objective of nursery management
as the center of nursery and seedling production technology in West Java based on the
plan of the nursery establishment.
51
PART VII
CONCLUSIONS AND RECOMMENDATIONS
7.1. Conclusions
The ITTO nursery established in 2.5 ha of land in Cijoho Sub-Village, Muktisari Village,
Cipaku Sub-District, was expected to be able to support the implementation of FLR
policy and the achievement of vision and mission of FSCD.
The ITTO nursery was divided into 2 steps, i.e. the nursery design and its establishment
step. The implementation process of both steps was conducted through the bidding
process based on the ITTO rules (1999) regarding the goods and service procurement
for the ITTO projects.
Two important factors determined the nursery design was nursery physical
environmental factors (the availability of water resources, topography, climate, easiness
and closeness to the inspection road the community’s house, the facility of electricity and
communication, and the nursery layout) and the technical factors of seedling production
(species and size of germinated seeds, seed treatment, seedling sensitivity to the
sunlight, seedling maintenance in the replacement house and selection of the ready to
be planted seedlings).
The nursery establishment was conducted through the following steps: (i) land
preparation, (ii) road making, (iii) water path making, (iv) fencing, and (v) the
establishment of nursery facilities.
The ITTO nursery facilities consited of warehouse, greenhouse, germination house,
water tanks, 1000 units of replacement bed, place for media mixing, and the nursery
office.
The implementation of seedling production trial in the ITTO nursery covered: (1)
technical improvement of nursery location, (2) processing of high quality seedling
production, (3) maintaining process on seedling and nursery facilities, (4) field and office
administration, (5) process on budget proposal and its payment mechnism, and (6)
valuable lessons on seedling production trial process.
There were valuable lessons should be considered and it became a basic consideration
and should be applied in the second period of seedling production to make it more
effective and efficient.
The calculation on seedling production cost in the ITTO nursery showed that the fixed
cost was Rp. 120.03 million and the variable cost was Rp. 200.68 million,so that the total
cost of seedling production was Rp. 320.71 million or Rp. 267 per seedling.
The ITTO nursery development was required in the future with various priority activities
that should be realized, namely: (1) making of nursery area border, (2) improvement of
replacement beds and showwindow of seedlings collection, (3) improvement of the
inspection road, (4) improvement of watering installation, (5) improvement on water
throwing path, (6) establishment of meeting room, (7) establishment of climatology
station, (8) operational plan on the second period seedling production, (9) making of
nursery accounting system, (10) implementation of seed tracking system, (11) network
establishment, and (12) institutional system of nursery management.
7.2. Recommendations
The proposal and proposed budget on each activity of the nursery development plan
should be made for making its priority scale and the estimated completion duration (year)
at first based on its financial sources from the local budget.
In the extension of ITTO PD 271/04 Rev. 3 (F) without additional budget from ITTO, the
project can allocate the rest of project budget for financing the priority activity in nursery
development, such as the establishment of meeting room and paving block for the
inspection road.
The production cost for one seedling could be pressed or reduced by the nursery
management by considering the biggest variable costs, for instance the cost for
purchasing the compost media and filling the media into the pollybag.
In the implementation of a second seedling production, the recalculation on all seedling
production costs had to be conducted as an effort in optimizing the production process of
high quality seedlings.
The nursery management should be established into the technical implementation unit
(the self-sufficient business from the FSCD) with less organization structure but rich of
53
function. Its operational pattern involved the local community as an effort of community
empowerment and community’s prosperity improvement.
For the sustainability of project outputs, an effort was required in obtaining the second
phase of ITTO project, where its main objective was the establishment of seed orchards
in every sub-district with the seedling source caming from the ITTO nursery as
recommended by the national and international expert of ITTO PD 271/04 Rev. 3 (F).
Another second phase project proposal focused on the increasing of value added of
community wood products.
BIBLIOGRAPHY
FSCD. 2004. The Ciamis Local Regulation No. 19 Year 2004 regarding the SFCD. 2005.
Report on Working Accountability Year 2004. FSCD
FSCD. 2006a. Report on Working Accountability Year 2005. FSCD
FSCD. 2006b. List of Spent Budget Year 2006. FSCD.
ITTO Project. 2007. Second Progress Report of ITTO PD 271/04 Rev. 3 (F) (Period:
September 01, 2006 – February 28, 2007). ITTO PD 271/04 Rev. 3 (F)
PT Purba Margana. 2006. Completion Report on the Nursery Establishment of ITTO PD
271/04 Rev. 3 (F) in Ciamis District. CV Purba Margana, Jakarta.
Yamin Y. 2007. Discussion Result on Visit Study to the CV Calakan, Ciawi, Tasikmalaya
for the Participants of Training on Seedling for the Seedling Providers on ITTO
PD 271/04 Rev. 3 (F), Ciamis.
Activity Report of Consultant Supervision of Ciamis Nursery Project
ITTO Project PD 271/04 Rev. 3 (F)
Dr. Irsyal Yasman
National Expert
Review to Nursery Design
In general, it has fulfilled the standard of a modern nursery where the nursery
office, germination house, workshop, warehouse, water reservoirs, and facility of road
access to the nursery location are available. But the nursery area is very different with
the general nursery, where the area has a slope and the existing terrace system. The
distance from the lowest area to the highest place is 55 meters and the average of
terrace’s wide is 2.5 meters. Several improvements for the design have been discussed
among the international expert (Dr. Masahide Yamato), national expert (Dr. Irsyal
Yasman), consultant of planning (Ir. Bambang), and project leader (Ir. Subarudi, M.Sc).
The discussion’s results of Review Nursery Design are described as follow:
1) Office and other nursery facilities such as warehouse, workshop, and media room
must be built closed to each others so that the monitoring system by the nursery
manager can be more effective. Especially, room for chemical materials (fertilizer,
pesticide, etc), material warehouse (polybag, pottray, sarlon, etc) and other
supported materials should be located next to office building (Note: Office building is
built by Forestry Service of Ciamis District as a counter budget, meanwhile
warehouse is a part of contribution of ITTO Project PD 271/04 Rev. 3 (F)).
2) Shading and unshading bed. Considering ineffectiveness of seedlings replacement
from shading location to unshading location (as a process of seedlings hardening off
before planting) and possibility of causing the death of 3 – 5 % of seedlings, then this
should be replaced. As an alternative, it is done before the transport where seedlings
Appendix 2
57
are ready in transported polybags then place it in open area for about 6 – 12 hours
before transfer to the field.
3) Sheds built in available terrace and the average of wide of terrace is 2.5 meters.
Shed is built in 1 m x 5 m arranged in parallel and at the middle it is built an
inspection road and road for seedlings box carrier. Wide of inspection road is 0.5 –
0.8 m.
4) For terrace in easy erosion must be built a buffer/support (stone, bamboo, or cement)
to avoid the slide lands off.
5) Germination house is built in separate and disconnected with workshop, media
warehouse, and place for media mixing. This is a guarantee for sterilization in
germination house. In germination house it is made germination box and placed 75
cm higher from base land to make easy for the workers. This is also to avoid the box
from any disturbance animals.
6) The size of germination house is 10 m x 10 m. Germination box is built impermanent,
but it made from plastic box placed on table or iron stands. Germination house is
covered with sarlon (50%) in full at up per part and around the germination house.
7) In the original design, the shading area is 7000 m2 but then reduced into 3500 m2.
8) From 2.53 hectares of total area of nursery plan, for the first level it is enough to use
1.5 – 2 hectares only, and the rest becomes a development area. With this area, it
can produce 1,5 – 2 million seedlings per year or for 2 production rotations with
maximum 6 months of fast growing species seedling’s production time for each
production rotation.
9) Water reservoir is placed on the highest site in the nursery so that for watering
activity it is enough to use water pressure only (because of height differences).
Watering system by using sprinkler is not allowed, but it done manually by using
water pipe, considering the slope and unflatted nursery location.
10) Nursery irrigation system must be redesign and match with manual seedlings
watering system and water reservoir position above the nursery.
11) Water source comes from deep well (20 – 30 meters) and the water is lifted to the
water reservoir by using a good KVA water pump.
12) For shading area, watering system by using nozzle is also not allowed because of its
expensive and complicated taking care and its need of clean water and electricity for
the operation, and these things are not always available in location.
13) Nursery drainage system has not known due to unknown the rainfall level and
surface run off at that location. In terrace, it can be built drainage without hardening
off by directing water flow to the end of nursery inspection road. Considering the
slope of nursery area then it is proposed to make drainage using a cement to avoid
drainage erosion at inspection road. If drainage system for shed is not enough, it is
proposed to improve it by making bricks or cement drainage.
14) There is only one road access for seedlings transportation to be built in accordance
with Office Construction plan (Contribution of Forestry Service) designed together
with Housing and Regional Facility Service (Dinas Kimpraswil) so the seedlings
transportation will use a wheel carrier. Therefore inspection road access to the
transportation road must be enough and well distributed.
15) Place for putting media into plastic bag which is conducted as labor intensive job.
This is not only in one place but it done at impermanent working shades using
bamboo construction in every sector (per 0.5 hectares of area) to make easy
transportation of filled polybags to the sheds.
16) Green houses are built closed to the germination house. It also can be functioned as
the extension of germination house. Green house construction made from iron and
the roof made from fiber glass. Inside the green house, 4 tables are made from
concrete (beton) construction and the size is (wide x long x height) = 0,8 m x 4 m x
75 cm (from land) and 4 cuttings (stek) of (w x l x h) = 0,8 cm x 4 cm x 0,6 cm (from
59
height of box) in size. Box for cutting is aimed as place for seed production in
vegetative way (stek/cutting).
Activity of Nursery Establishment
After considering the area condition of nursery plan and the minutes of project
meeting involved team as stated in Decision Letter of The Head of Ciamis District at
June 23rd 2006 in Office of Forestry Service of Ciamis District, it needs synchronized
steps and activities in field simultaneously in order to match to the project schedule. The
synchronization is needed especially for activity of construction of nursery (office
building, and other facilities) and nursery activities (preparing seedling-bed media,
fulfilling polybag, preparing the seeds and seeds nursery). Several activities are
synchronized as follow:
1) Seeds Procurement
High quality seeds procurement is an important thing for the project. People
requirehigh quality seeds which are so difficult to get it for long time (stated on
Meeting of Project Team). Project Manager should have anticipated this need of high
quality seeds by coordinating with Seeds Procurement Agencies or Perhutani which
have good source of high quality seeds. It is expected that seeds can be obtained
around August 2006 to be germinated. It is needed impermanent germination shed
built in seed-bed, while waiting the completion of germination house which is will be
built from ITTO project’s budget. Recommended seeds as a result of public
consultancy in Pangandaran or proposed in meeting of Project Team, for instance:
No. Local Name Scientific Name
1. Pulai/Lame Alstonia scholaris
2. Tisuk Hibiscus sp
3. Manglid Manglitia glauca
4. Mahoni (Mahogany) Swietenia mahagony
5. Jati (Teak) Tectona grandis
6. Jati putih (White Teak) Gmelina arborea
7. Meranti Shorea sp
8. Saninten Quercus spp
9. MPTS (Durian, Rambutan) Durio sp, Nephelium sp
10. Carui/Bayur Peronema canestea
11. Kepal ?
From the result of field visit it is known that there are a lot of primary trees can be
made as seed’s source (for example is Manglid in Banjarsari Village) belong to the
community or Forestry Service. Through this project, it can be decided the reference
of this primary tree as seed’s source so that it is not felled by people and sell its
timber. People can earn income from this tree by selling its seeds. In long term this
seed’s source can be made as seeds supplier for the next nursery management.
2) Filling the polybag
Preparing polybags and filling it can be conducted as soon as possible after the
construction for nursery is started. The filling of polybags can be done as output
based and involving local community. For this activity it is needed a nursery worker
who has a high qualification of working, dedicated, and is able to communicate with
local community in jobs coordination. Technical guidance for community on media
mixing and fertilizing is required.
61
3) Nursery Office Building
Nursery office is a contribution (counter budget) of government of Indonesia, in this
case is local government of Ciamis to the ITTO project. The source of budget is from
budget of local government of Ciamis where the preparation process and
administrative procedure will take a long time. Office construction for nursery should
not become a handicap factor for activity and other physical construction for nursery
which is financed from ITTO’s budget. For this case it is needed a well coordination
in planning level. Without waiting for office construction for nursery, other nursery
activities (preparing the seeds) can be implemented simultaneously.
4) Nursery Facilities Construction
Physical construction of facilities for nursery must be synchronized with plan of office
construction. For the operation of nursery facilities construction, such as green
house, germination house, workshop, and warehouse, then the schedule should be
matched with schedule for office construction because location choice is connected
with land leveling. If it is done at the same time, it will save more money. Meanwhile
nursery activity such as seeds procurement, filling polybags, sowing can be done
earlier without waiting for office construction and other facilities. In order to sow
seeds and moving out seeds at first, the construction of water reservoir and deep
well must be done at first so that produced seeds can be maintained properly.
Report of the working in the first period (15-29 June, 2006)
on ITTO Project PD 271/04 Rev. 3 (F)
International Expert
KANSO Technos Co., Ltd.
Masahide YAMATO
As an international expert on ITTO project PD 271/04
Rev. 3 (F), I visited Indonesia from 15th to 29
th in June, 2006.
First of all, I would like to express my gratitude to
International Tropical Timber Organization (ITTO) and
Ministry of Forestry, Indonesia to offer me this chance, and
all staffs involved in this project who welcomed me with
their warm-hearts.
This is a project for rehabilitation of degraded forest
involving local communities in Ciamis, West Java
implemented by Forestry Service of Ciamis District, and
Ministry of Forestry, Indonesia for two years. My task for
this project is to review and evaluate the design on nursery
and technical guidelines of seedling production et al.
Because a kind of agribusiness to sell the seedlings by the
local people is planned after this project, sustainability is
required for the nursery. I submit a report of the working as
follows.
15th June
I arrived at Jakarta at 19:30 by CX503. Mr. Subarudi, the
leader of this project, picked me up at the airport to go to
Bogor. We arrived at a Hotel in Bogor at 22:00.
16th
In the hotel, I have a meeting with Mr. Subarudi and Dr.
Irsyal Yasuman, the national expert of this project. I have
handed them the booklet and pamphlet explaining the
achievement on the study on dipterocarp plantation in Jambi,
Sumatra.
I confirmed that the job in this first period is to discuss on
a design of the nursery. The works can be done in
cooperation with Dr. Irsyal.
17th
I visited Bogor Botanical garden with a family of Mr.
Subarudi. Dioterocarps there are gigantic (Fig. 1).
Fig. 1. Shorea leprosula in Bogor Botanical Garden
18th
I came to Ciamis with Mr. Subarudi. It took about 6 hours
from Bogor.
19th
I visited Forestry Service in Ciamis and Monsoon Forest
Research Institute of Ministry of Forestry in the morning. I
explained my experience on dipterocarp plantation in Jambi,
Sumatra. I visited a plantation site of the research institute, in
which planted dipterocarps and mahogany showed good
growth. The dipterocarps, Hopea mengarawan (Fig. 2) and
Shorea ovalis (Fig. 3), planted in 1938, reached around 70
cm in diameter. There also found many saplings of
dipterocarps regenerated from the big master trees (Fig. 4). It
suggested that this region has enough potential of dipterocarp
plantation. The mahogany, planted in 1976 also grew well
to reach 30 – 40 cm in diameter (Fig. 5). In the afternoon, I
visited Perum Perhutani, a stakeholder for tree plantation.
According to the director, M. Judianto, the stake holder forest
have reached to 30,000 ha. He has a view that it is required to
Appendix 3.1
63
have some cooperation between the community forest and
stakeholder forest.
In the ITTO office, I studied the outline of this project by
reading “Term of reference for nursery design plan” and
“Minutes of the first meeting of the project steering
committee”.
Fig. 2. Hopea mengarawan, 70 years old
Fig. 3. Shorea ovalis, 70 years old
Fig. 4. Regenerated dipterocarps
Fig. 5. Mahogany, 30 years old
20th
An original design of the nursery was handed to me by Mr.
BanBang (Appendix-1), a staff of PT. Kreasi Prima
Consultant. We discussed on the design, and I asked him to
improve some points as follows,
・ A design in detail is required for inside of the
greenhouse.
・ Design of seedling beds is required.
・ The total number of seedling beds in each of shaded
and open area should be calculated.
・ It may be better to change the materials to cover the
seedling bed from gravel to sand.
21st
I made a flow chart to show the working in nursery
(Appendix-2), which was given to the staff of PT. Kreasi
Prima Consultant.
I devised an organization for nursery works (Appendix-
3).
Dr. Irshal have arrived at Ciamis in the night.
22nd
and 23rd
I have discussed with Dr. Irshal and Mr. BanBang about
the nursery design.
In the afternoon on 22nd, we have visited the location of the
nursery. We found some points to be improved as follows,
・ The location of germination room, workshop, substrate
handling, compost handling, washing base, pot tray
store, tool store, seed store and chemical store should be
located near the office. They should be located to be
parallel to contours. It makes leveling of the ground
more easily. The loading site should also be located next
to them. The labor to carry the materials and tools
would be saved by the location. It is also possible to
make the supervision for the works more easily.
・ We recommend making some working sheds for
substrate handling, because more space would be
required for the handling. At least two working sheds, at
the back of the office and the middle of the road, would
be required.
・ The location of the water reservoir should be moved to
the highest site in the nursery to make the irrigation more
easily (Fig. 6). The amount of water in the river is very
small (Fig. 7), therefore it is required to dig a well, 30 –
50 m in depth, near the water reservoir.
Fig. 6. The location for water reservoir and well
Fig. 7. A river near the nursery location
・ Some parts of the terrace are overhung. It is necessary to
cut the edge.
・ In the design, it is planned to water by nozzle and
sprinkler. It may be difficult to maintain the equipment,
especially after the completion of this project. Because
the nursery is constructed at a steep slope (Fig. 8), the
difference of water pressure depending on the height
would also make some problems. We recommend
applying manual watering.
Fig. 8. A steep slop in the nursery
・ Seedling bed would be located at the terrace (Fig. 9).
The standard size of the seedling bed is designed to be 1
x 5 m. In each terrace, two rows of the seedling bed, at
interval of 0.5 m, are designed. The interval is required
to carry seedlings by handcart. The size of the terrace is
various, therefore the size of the seedling bed should be
65
changed depending on the terrace. Number and actual
size of the terraces should be measured to estimate the
number of seedlings to be raised.
Fig. 9. A terrace on which seedling beds are put
・ In the original design, the shading area was around 7000
m2. We suppose 3000 - 5000 m
2 would be enough,
because only teak is the target species to be shaded for
the raise of seedlings. An idea to make the shading
“open and close style” was not adopted. It is supposed
to be difficult to handle the screen, because it would
have some angle at the slope. We recommend making
a fixed screen to cover two terraces each (Fig. 10).
Using bamboo supported by cement foundation would
be better to hold the screen. The bamboo is easily
replaced after its degradation. For the seedlings of teak,
they should be placed at the open area for some time
before being loaded to acclimatize to environments to be
planted.
Fig. 10. A location for shading
・ If possible, it is better to make path to carry handcart to
everywhere in the nursery.
・ For drainage, ditch should be made for each terrace.
Some drain made of cement should be placed to be
perpendicular to the contour.
・ In germination house, a germination tray with
transparent plastic cover should be used. The trays are
put on iron stands. Roof is not required for the
germination house. The house should be covered by
screen.
・ For the roof of greenhouse, we recommend to use
fiberglass as the material. It is designed to make two
layers to have some space between them to release heat.
The upper one is transparent to introduce sunlight, on the
・ other hand, the lower one should be painted to avoid
increase of temperature inside. The side of the
greenhouse is consisted of cement wall of 1 m in height,
and iron net above the wall. The iron net is covered by a
plastic sheet that can be rolled to make ventilation.
Inside the greenhouse, 4 tables of 4 x 1 m in size, and 4
boxes of 4 x 1 m in size is prepared. The tables are used
for handling. When more space is required for the seed
germination, the tables can be used to put the
germination tray. The boxes are used for cutting.
・ The trees and palms growing in the nursery should be
remained. Appropriate shading for the seedlings would
be given by them.
In the afternoon on 23rd there held a meeting about the
project in a meeting room of Forestry Service in Ciamis (Fig.
11). The participants are from ITTO project, Forest Service
in Ciamis, stake holders, agricultural district office,
Agricultural school, NGO, etc. All of the participants are
allocated to have some roles in this project. Because this
project is the first ITTO project directly given to the local
authority, Mr. Sudarmanto, a staff of Forestry Service
explained the significance. He said that the success of this
project would be a good model for the followers. An outline
of this project was then explained by Mr. Subarudi. An
NGO staff insisted that, the tree species to be planted should
be the ones already popular. To the question, Mr. Subarudi
has answered that the tree species to be planted were the
proposed ones in a former meeting by Public Consultation
of this project held in Pangandaran a month ago, that is Pulai,
Tisuk (Hibiscus macrophyllus), Manglid (Manglitea
glauca), Mahoni (Switenia mahogany), Jati (Tectona
grandis), Jati puti, Sanintan and MPTS (Multi Purpose Tree
Species like Durian, Lambutan, etc.). Segon
(Paraserianthes falcataria) was not included, because the
plantation was already popular in this region. Bayur was
newly proposed in the meeting. Because plantation of
dipterocarps was also discussed, I have recommend to
introduce a technique to produce mycorrhizal seedlings
(Appendix-4). A stakeholder requested that the
achievement of project could be accessible for the
stakeholders. An association staff of farmers has requested
that the schedule from nursery construction to seedling
plantation should be harmonized to the seasons. He
requested it because it is usual that some procedures from
government are often delayed.
Fig. 11. A meeting in Forestry Service
24th
In the morning, we visited the location of the nursery again.
It was difficult to determine the location of each facility
before the land leveling.
We visited a community forest in Banjarsari (Fig. 12). At a
lumbermill, logs of Maesopsis eminii (Fig. 13) and timbers
of Paraserianthes falcataria (Fig. 14) were piled. The
cutting rotation was 8 years for M. eminii and 5 – 6 years for
P. falcataria. The trees grow to around 30 cm in diameter at
the cutting. Community forests were distributed on hills at
the back of villages. A Manglid tree was grown to around
70 cm in diameter in 20 years (Fig. 15). In 1991 or 1992,
plantation of Segon was promoted in Indonesia. In Ciamis
especially, the Bubati had strongly promoted. Now, there
found many Segons grown well in this region. Even in a
small space, less than 100 m2, P. falcataria was planted (Fig.
16), which seemed to show an eagerness of the local people
to the plantation.
Fig. 12. A Community forest in Banjarsari
Fig. 13. Logs of Maesopsis eminii
Fig. 14. Tmbers of Paraserianthes falcataria
67
Fig. 15 Manglid, 20 years old
Fig. 16. Plantation of Paraserianthes falcataria in a small space
I came to Jakarta with Dr. Irsyal at night. It took about 5
hours. From Bandung to Jakarta, we drive on a new
highway that was opened last year to commemorate the 50th
anniversary of the Bandung Meeting.
26th
I have a meeting with Dr. Irsyal and Mr. Mhd. Soleh
Purba, Director of PT. Kreasi Prima Consultant about the
nursery construction. We informed him that it was required
by the local people to avoid delay in the schedule of nursery
construction in the meeting held in Ciamis on 23rd June. It is
scheduled to begin the construction from the beginning of
August. The land leveling job is planned to begin at the end
of August though, digging well, installing irrigation pipe and
making seedling bed could be done first. Construction of a
tentative germination house is also important, which makes
it possible to produce seedlings during the nursery
construction.
I have a meeting with Ms. Yani, FORDA Ministry of
Forestry. She is an advisor of this project. We have
explained about some arrangement of the design of this
project. I said that acquisition of enough water would be the
biggest problem, because it is required to dig a deep well.
She had much interest to the plantation of Shorea spp. in
Monsoon Research Institute in Ciamis. It may be possible to
produce a conservation forest of dipterocarps in Ciamis in an
another project.
27th
I have a meeting with Mr. Kawaguchi, Secretary for
Forestry, Fishery and Nature Conservation in Embassy of
Japan. I explained an outline of this project. He was invited
to the first steering committee of this project, though he could
not attend. I informed him that next steering committee
would be held in the beginning of September in Bandung.
28th
I have a meeting with Mr. Sato, The Programme Advisor of
Forestry, in Ministry of Forestry, Japan International
Cooperation Agency (JICA). I explained an outline of this
project. He mentioned that a disease of Segon is currently
prevailing in east Java. In Ciamis, I did not find any
symptoms on the trees.
I have discussed with Dr. Irsyal about the procedure to
make forward the tasks of international and national experts
of this project. It is necessary to make three guidelines for
tree improvement program, seedling treatment and nursery
management. I was assigned to make tentative ones for the
first two items, and Dr. Irsyal was assigned for the last one.
After my coming back to Japan, we will proceed the works
by keeping in touch through E-mail.
29th I came back to Japan.
The second visit period is planned from the end of August. It
is the time of nursery construction. The second steering
committee is planned during the time.
69
Appendix 3.2.
Works for nursery
Collecting seed
From some master trees for each species.
Preparing soil medium
Sowing seeds
Sow seeds into seed beds.
Some seedling beds are converted into seedbeds.
The seedbeds are filled with soil.
Making pot seedlings
Put the soil medium into pots.
Transplant germinated seeds into the pots.
Management of the seedling
Watering, Fertilizing, etc.
Transfer the grown seedlings from shaded area to open area.
Loading
Bring the seedling to the “Tempat Bongkar muat” to load the seedlings.
Load the seedlings to truck.
Appendix 3.3.
Organization for nursery working
Seed preparation (5 people?)
・ Collention of seeds
Collect seeds from master trees
in or around Ciamis
・ Preservation of seeds?
Head of nursery
Making pot seedlings (10 people?)
・ Preparing soil medium
Collect the materials and mix
them.
・ Sowing seeds
Sow seeds into seed beds to
make them germinate.
・ Making pot seedlings
Put the soil medium into pots
and transplant the germinated
seeds into the pots.
Put the seedlings into seedling
beds.
Management of the seedlings
(5 people?)
・ Watering, Fertilizing, etc.
・ Seedling transfer
Transfer the grown seedlings
from shaded area to open
area.
・ Loading
Bring the seedling to the
“Tempat Bongkar muat” to
load the seedlings.
Ware house
(1 people?)
・ Purchase materials
・ Accounting
71
Appendix 3.4.
A technique to produce mycorrhizal seedlings
Collect top soil around trees of the target species in plantation or natural forest.
(The top soil contains inoculum of mycorrhizal fungi.)
Mix the top soil with soil medium and put into plastic pots.
Make seedlings of the target species in the pots.
(Mycorrhizal fungi in the topsoil colonize the roots of the seedlings.)
Transplant the seedlings to the open area in the nursery.
The seedling grow to a small tree, an inoculum tree.
(The mycorrhizal fungi spread in the open area with growth of the inoculum tree.)
Mycorrhizal fungi spread from the inoculum trees to seedlings placed in nursery beds.
(Producing mycorrizal seedling is achieved)
Appendix 4
Report of the working in the second period (7-21November, 2006)
on ITTO Project PD 271/04 Rev. 3 (F) Masahide YAMATO
International Expert, KANSO Technos
Co., Ltd.
As an International Expert on ITTO project PD 271/04 Rev. 3 (F), I visited Indonesia
from 7th
to 21st in November, 2006. I would like to express my gratitude to International
Tropical Timber Organization (ITTO) and Ministry of Forestry, Indonesia to offer me this
opportunity, and all staffs involved in this project who welcomed me with their warm-
hearts.
My tasks in this second visit was to evaluate the activity of nursery construction, to
make manuals for tree improvement and nursery management, and to review some
documents relating to this projects.
I submit a report of the working as follows.
7th
November, 2006, Tuesday
I arrived at Sukarno Hatta Airport at 20:00. A brother and a wife of Mr. Subarudi, the
leader of this project, picked me up and took me to Hotel Santika, in Slipi, Jakarta.
8th
November, Wednesday
I had a meeting with Mr. Subarudi and Dr, Irsyal Yasman, the National Expert of this
project. We discussed about the schedule in this time. I was handed a final report of
nursery design presented by PT Kreasi Prima Consultant. In the afternoon, I reviewed the
final report.
9th
November, Thursday
I went to Ciamis with Dr. Irsyal. I arraived at Hotel Tyara at 20:00.
10th
November, Friday
In the morning, I discussed about the organization for nursery management with Dr.
Irshal. In the original idea presented by Mr. Subarudi, it is planned to have 26 sections.
The organization structure has to be slim, therefore we rearranged it to have 7 sections in
total, that is, Nursery manager, Operational manager, Administration and Financial
manager, Planning division, Operational division, Administration division and Financial
division. We discussed about the tasks of each section. In the afternoon, we visited the
nursery with Mr. Sudarmanto, Forestry Service of Ciamis District. The staffs of PT
Kreasi Prima Consultant explained about the progress of the nursery construction.
Making a well, 90 m in depth (Fig. 1), and land flattering, nursery land clearing, and
terrace flattering for the seedling beds were finished. A office (Fig. 2), a workshop (Fig.
3), a green house and a warehouse (Fig. 4) were being constructed. The progress was being rather delayed. According to the staffs of PT Kreasi Prima, it will be completed
until the end of December. Because it was planned to conduct seedling distribution in the
first year, it would be required to accelerate the construction of germination house and
some seedling beds. There found many new cliffs produced by the Land labeling (Fig. 5,
6). Because there were little plants grown on the cliffs, it is anticipated to have some
erosion during the coming rainy season. The soil in the nursery is rather soft after
digging, which can be used as the media for pot seedlings.
73
Fig. 1. A well constructed at the top of the nursery, 90 m in depth
Fig. 2. The office being constructed
Fig. 3. The workshop being constructed
Fig. 4. The warehouse being constructed
Fig. 5. A cliff formed at the back of the office
Fig. 6. A cliff formed at a side of the workshop
75
Fig. 7. The conservation forest (5400ha) in Ciamis district
Fig. 8 Plantation of Pinus merksii for resin production
Fig. 9. Tree stumps of Pinus merksii burned
11th
November, Saturday
Dr. Irsyal and I visited the Desa Darmacaan, Kec. Cikoneng to see a view of the
consirvation forest (Fig. 7). The forest is 5400 ha located in mountainous region in
Ciamis district. It was rather far from the village, therefore it was difficult to identify the
tree species. However, it seems to consist of diverse tree species. Some of them might be
used as the mother trees for the seedling production in this project. In the village, there
found a plantation of Pinus merksii for resin production (Fig. 8). In a part of the
plantation, villagers burned tree stumps (Fig. 9). According to them, the pine trees were
felled down by strong wind in the part.
12th
November, Sunday
In the morning, I discussed with Dr. Irsyal about a manual of good quality seedling
production (Tree improvement program). He went back to Jakarta at 11:00. In the
afternoon, I have revised the manual following the suggestions from him.
13th
November, Monday
There held a meeting about the progress of this project in the ITTO office. A staff of the
PT. Kreasi Prima Consultant explained the progress of the nursery construction. Mr. Joni
Siswandi in Forestry Tree Agency introduced his idea about a seed tracking system which
enable to evaluate the growth of the planted trees in relation with their mother tree. I
handed him the tentative manual of good quality seedling production to get his comment.
He said that the contents are basically same to his idea of the seed tracking.
14th
November, Tuesday
I revised the manual of good quality seedling production. I asked the secretary in ITTO
office to translate the documents handed from Mr. Joni Siswandi. That is “guideline of
planning on seeding and seedling process in establishment of nursery of sustainable
private forest development model.” Because these held a wedding ceremony on 16th
November in Hotel Tyara, they have no vacancy from today. I move to Hotel Mahkota
Graha in Tasikmalaya.
15th
November, Wednesday
I read the translated documents from Mr. Joni Siswandi. I calculated the number of
seedling beds required for each species according to the ratio of them suggested by Mr.
Subarudi. I revised the manual of good quality seedling production by introducing his
idea of seed tracking system.
16th
November, Thursday
I made some revisions to the report on Review on Final Report of Permanent Nursery
Design, Review on Paper: System of Administration and Nursery Management,
Supervision on Activity in Nursery Location. I also reviewed the documents presented by
Mr. Joni Siswandi.
17th
November, Friday
I came back to Jakarta with Mr. Subarudi. I arrived at Hotel IBIS Slipi at 1:00 pm.
19th
November, Sunday
I had a meeting with Mr. Subarudi and Dr. Irsyal in Hotel IBS Slipi. I handed a manual
of good seedling production to Dr. Irsyal. Because the nursery construction is delayed,
we discussed about the seedling production of the first year. To purchase seedlings for
77
distribution to the community is not recommended because of the policy of this project.
We made a conclusion that for the three fast growing species, Manglid, Pulai and
Carui/Bayur, it would be possible to make seedling in the nursery during the coming
rainy season. However, the preparation is required immediately, that is, seed collection,
media preparation, construction of germination house and seedling beds, and preparation
of working staffs. Mr. Subarudi suggested an idea to purchase seedlings for seed orchard.
We suggested that it is required to collect the identified seedlings for the establishment of
the seed orchard.
20th
November, Monday
I had a meeting with Dr. Irshal in his office, PT. Inhutani I. We discussed about the
manual of good quality seedling production. I revised the manual following his
suggestion. The number of seedling beds on which shading is requirea is discussed. We
recommend that shading is requires for the 4 species, Pulai, Meranti, Carui/Bayur and
Gmelina.
21st November, Tuesday
I left Jakarta at 9:15 by CX 718. I arrived at my house in Uji, Kyoto at 23:45.
The documents submitted for are attached. I will finalize the manuals until the end of
February, 2007 in cooperation with the National Expert, Dr. Irsyal Yasman.
Appendix 4
No. Position Job Description
A. Coordinator of Nursery Operational 1. Main Tasks 1. Establishing the coordination and guidance to his/her operational
units under his/her supervision
2. Making the operational activity and the plan of annual nursery cost
3. Formulating the required nursery tools and materials for the
seedling production
4. Conducting the administration and technical guidance to the
operational and administration units
5. Supervising and controlling the nursery operational activities
6. Conducting the periodical meeting to solve the nursery field
problems
7. Conducting the evaluation and reporting, directly to his/her
coordinator
8. Making the Standard on Operational Procedure (SOP) for each
nursery operational activity
9. Making the monthly report regarding the implementation of nursery
operational
10. Implementing another tasks given by his/her coordinator
2. Responsibilities and
Authority
1. He/she is responsible to the Coordinator of Forestry Planning and
Nursery Establishment
2. Implementing the effective and efficient nursery management
3. Stopping the nursery operational activities
4. Giving sanction and punishment to his/her staffs
5. Collaborating with another stakeholders
6. Signing the collaboration form with other institutions/parties and
known by the head of Forestry Service
3. Outputs 1. Annual Plan on Nursery Operational
2. Monthly Report on Nursery Operational
3. Report on Working Accountability of Nursery Unit
4. SOP for all nursery operational activities
4. Reward/
Remuneration
No. Position Job Description
B. Head of Nursery Planning Unit 1. Main Tasks 1. Making the draft of operational planning and annual nursery cost
plan
2. Making the draft of SOP for the nursery operational activities
together with other operational units
3. Arranging the draft of required nursery tools and materials for
seedling production
4. Making the annual plan of seedling production and its time
schedule
5. Conducting the monitoring and evaluation on the implementation of
nursery operational plan and report it to the nursery coordinator
6. Making the map of nursery location and the division of seedling
production of each species
7. Establishing the coordination with other operational units
8. Making the monthly report regarding the realization of nursery
operational plan
9. Implementing other tasks given by the coordinator of nursery
operational
2. Responsibilities and
Authority
1. He/she is responsible to the coordinator of nursery operational
2. Implementing an effective and efficient nursery operational plan
3. Giving sanction and punishment to the daily workers on the nursery
planning department
79
4. Giving the recommendation on the required tools and materials for
nursery planning activity
5. Giving recommendation on the activity of nursery planning
facilities maintaining and repairing
6. Giving recommendation for the improvement of seedling
production process in field
3. Outputs 1. Draft of Annual and Monthly Plan on Nursery Operational
2. Draft of Monthly Report on Nursery Operational Plan
3. Draft of SOP for Nursery Operational Activity
4. Recommendation on the Seedling Production Improvement
4. Reward/
Remuneration
No. Position Job Description
C. Head of Seed and Seedling Process Unit 1. Main Tasks 1. Making the draft of seed operational planning (seed storing and
treatment) and annual seedling process
2. Making the draft of SOP for the activity of seed and seedling
operational activities
3. Arranging the draft of required nursery tools and materials for seed
and seedling activity
4. Making the annual plan on seed and seedling process and its time
schedule
5. Conducting the monitoring and evaluation on the implementation of
seed an seedling operational and report it the nursery coordinator
6. Making the trial process on seed storing and seed treatment in small
scale for each tree species
7. Making coordination with other operational units
8. Making the monthly report on the seed and seedling activity
realization
9. Conducting other tasks given by the coordinator of nursery
operational
2. Responsibilities and
Authority
1. He/she is responsible to the coordinator of nursery operational
2. Conducting the effective and efficient operational plan on seed and
seedling activities
3. Giving the sanction and punishment to the daily workers under the
seed and seedling unit
4. Giving recommendations on required tools and materials for the
seed and seedling activities
5. Giving the recommendations for maintaining and repairing the seed
and seedling facilities
6. Giving the recommendations for repairing the seed storing and
treatment in field
3. Outputs 1. Draft of Annual and Monthly Plan on Seed and Seedling
Operational
2. Draft of Monthly Report on Seed and Seedling Operational Plan
3. Draft of SOP for Seed and Seedling Operational Activity
4. Recommendation for Improving the Seed and Seedling Activities
4. Reward/
Remuneration
No. Position Job Description
D. Head of Seedling Replacement and Replacement House Maintenance 1. Main Tasks 1. Making the draft of annual operational planning on seedling
replacement and replacement house maintenance
2. Making the draft of SOP for operational activity on seedling
replacement and replacement house maintenance
3. Arranging the draft of required nursery tools and materials on seedling
replacement and replacement house maintenance
4. Making the monthly plan on seedling replacement and replacement
house maintenance, including its time schedule
5. Conducting the monitoring and evaluation on operational
implementation of seedling replacement and replacement house
maintenance, then reporting it to the nursery coordinator
6. Making the trial process of seedling replacement and replacement
house maintenance
7. Establishing the coordination with other operational units
8. Making the monthly report on realization of seedling replacement and
replacement house maintenance
9. Implementing other tasks given by the coordinator of nursery
operational
2. Responsibilities and
Authority
1. He/she is responsible to the coordinator of nursery operational
2. Implementing the operational plan on seedling replacement and
replacement house maintenance effectively and efficiently
3. Giving sanction and punishment to the daily workers in seedling
replacement and replacement house maintenance unit
4. Giving recommendation on tools and materials for the activity of
seedling replacement and replacement house maintenance
5. Giving recommendation on seedling replacement and replacement
house maintenance through the maintaining and repairing activity
6. Giving recommendation on the process of seedling replacement and
replacement house maintenance in field
3. Outputs 1. Draft of Annual and Monthly Operational Plan on Seedling
Replacement and Replacement House Maintenance
2. Draft of Monthly Report on Operational Plan of Draft of SOP for the
operational of Seedling Replacement and Replacement House
Maintenance
3. Recommendation for Improving the Seedling Replacement and
Replacement House Maintenance Activities
4. Reward/Remuneration
81
No. Position Job Description
E. Head of Watering and Water Installation Maintenance Unit
Main Tasks 1. Making draft of annual operational plan on seed watering and water
installation maintenance
2. Making draft of SOP on operational activities of seed watering and
water installation maintenance
3. Arranging the draft of nursery tools and material for seed watering
and water installation maintenance activities
4. Making the plan of monthly seed watering and water installation
maintenance, including its time schedule
5. Conducting the monitoring and evaluation on seed watering and
water installation maintenance operational implementation then
reporting it to the nursery coordinator
6. Making the trial process on seed watering and water installation
maintenance in small scale for each tree species
7. Establishing the coordination with other operational units
8. Making the monthly report for the realization of seed watering and
water installation maintenance activities
9. Conducting other tasks given by the coordinator of nursery
operational
3. Responsibilities
and Authority
1. He/she is responsible to the coordinator of nursery operational
2. Implementing the operational plan on seed watering and water
installation maintenance effectively and efficiently
3. Giving sanction and punishment to the daily workers in seed
watering and watering installation maintenance units
4. Giving recommendation regarding the required tools and materials
on seed watering and water installation maintenance
5. Giving recommendation on facilities of the seed watering and water
installation maintenance through the maintaining and repairing
activities
6. Giving recommendation regarding the improvement of seed
watering and water installation maintenance processes in field
4. Outputs 1. Draft of Operational Plan on Annual and Monthly Seed Watering
and Water Installation Maintenance
2. Draft of Monthly Report on Operational Plan of SOP Draft for the
Operational Activities of Seed Watering and Water Installation
Maintenance
3. Recommendation on the Improvement of Seed Watering and Water
Installation Maintenance Activities
5. Reward/
Remunerations
No. Position Job Description
F. Head of Public Relation and Extension Unit
1. Main Tasks 1. Making planning draft of operational activities on annual
nursery public relation and extension
2. Making draft of SOP for the operational activities of nursery
public relation and extension
3. Menyusun draft kebutuhan alat dan bahan persemaian untuk
kegiatan kehumasan dan penyuluhan persemaian
4. Making monthly plan on nursery public relation and extension
including its time schedule
5. Conducting the monitoring and evaluation for the operational
implementation realization of public nursery relation and
extension then reporting it to the nursery coordinator
6. Making the brochure and leaflet the activities of nursery
public relation and extension
7. Establishing the coordination with other operational units
8. Making the monthly report regarding the realization of
nursery public relation and extension activities
9. Conducting other tasks given by the coordinator of nursery
operational
3. Responsibilities and
Authority
1. He/she is responsible to the coordinator of nursery operational
2. Implementing the operational plan on nursery public relation
and extension effectively and efficiently
3. Giving sanction and punishment to the daily workers in the
nursery public relation and extension unit
4. Giving recommendation regarding the tools and materials on
nursery public relation and extension activities
5. Giving recommendation on the nursery public relation and
extension facilities through the activity of maintaining and
repairing
6. Giving recommendation regarding the improvement of
nursery public relation and extension in field
4. Outputs 1. Draft of Operational Plan on Annual and Monthly Nursery
Public Relation and Extension Activities
2. Draft of Monthly Report on Operational Plan of Nursery
Public Relation and Extension
3. Draft of SOP for Operational Activities of Nursery Public
Relation and Extension
4. Recommendation on Improvement of Nursery Public Relation
and Extension
5. Reward/
Remunerations
83
No. Position Job Description
G. Head of Nursery Secretary and Administration
1. Main Tasks 1. Planning formulation on the annual activities of nursery
secretariat matters and administration
2. Making the draft of SOP on the operational activities of nursery
secretariat matters and administration
3. Arranging the draft of required nursery tools and materials for the
activities of nursery secretariat matters and administration
4. Making the plan on nursery secretariat matters and administration
including its time schedule
5. Conducting the monitoring and evaluation on operational
implementation on the nursery secretariat matters and
administration then reporting it to the nursery coordinator
6. Making the forms for nursery secretariat matters and
administration activities
7. Establishing the coordination with other operational units
8. Making monthly report on realization of nursery secretariat
matters and administration activities
9. Conducting other tasks given by the coordinator
2. Responsibilities
and Authority
1. He/she is responsible to nursery coordinator
2. Managing the secretariat matters, administration and financial
effectively and efficiently
3. Stopping the operational activity on administration and financial
if it is necessary
4. Giving sanction and punishment to the daily workers in the unit
of nursery secretariat matters and administration
5. Giving recommendation regarding the required tools and
materials on nursery secretariat matters and administration
activities
6. Giving recommendation regarding the improvement on nursery
secretariat matters and administration in field
7. Proposing the activity of maintaining and repairing the office
building and it facilities
3. Outputs 1. Draft of Annual and Monthly Operational Plan on Nursery
Secretariat Matters and Administration
2. Draft of Monthly Report of Operational Plan on Nursery
Secretariat Matters and Administration
3. Draft of SOP for the Operational Activity of Nursery Secretariat
Matters and Administration
4. Recommendation regarding the Improvement of Nursery
Secretariat Matters and Administration
4. Reward/
Remunerations
Appendix 5
THE BUDGET PLAN FOR THE IMPROVEMENT OF INSPECTION ROAD IN ITTO NURSERY LOCATION
No. Description Volume Unit Price (Rp)
Quantity (Rp)
Remarks
I Material
1. Paving Blocks 19.000 pcs 650 12.350.000 Length = 950 m
2. Bricks 33.844 pcs 350 11.845.400 Width = 1 m
3. Sand 36,5 m3 90.000 3.285.000 Analyze Code
4. Cement 70 sacks 45.000 3.150.000 G.33i
Subtotal 1 30.630.400
II Fee
11. Labor 107 dpw 45.000 4.815.000
12. Workers 534 dpw 35.000 18.690.000
13. Supervisor 27 dpw 45.000 1.215.000
Subtotal 2 24.720.000
Total 55.350.400
Ciamis, April 16, 2007
Planner,
Signed
Darniwa
85
Appendix 6
THE BUDGET PLAN FOR THE MEETING ROOM ESTABLISHMENT IN THE ITTO NURSERY LOCATION
No. Description Volume Unit Price (Rp)
Quantity (Rp)
Remarks
I Material
1. Cacao 3,50 m3 1.500 5.250.000
2. Bricks 3000 pcs 350 1.050.000
3. The river stones 10,50 m3 90.000 945.000
4. Sands 16 m3 90.000 1.440.000
5. Cement 22 sacks 45.000 990.000
6. Ceramic 170 m2 75.000 12.787.500
7. Wavy Asbestos 135 pcs 22.500 3.037.500
8. Asbestos Wood Frame
76 pcs 15.000 1.140.000
9. Asbestos Nail 5 boxes 10.000 50.000
10. Mixed Nail 17,4 kg 15.000 262.500
Subtotal 1 26.952.500
II Fee
11. Labor 123 dpw 45.000 5.535.000
12. Worker 180,5 dpw 35.000 6.317.500
13. Supervisor 9 dpw 45.000 405.500
Subtotal 2 12.257.500
Total 39.210.000
Ciamis, April 16, 2007 Planner, Signed
Darniwa