es 5057: liquefied chlorine gas cylinders of water … · 2017. 9. 29. · - en288-1 specification...
TRANSCRIPT
![Page 1: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/1.jpg)
≠ EDICT OF GOVERNMENT ±
Arab Republic of Egypt
In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them.
ES 5057 (2006) (Arabic): LIQUEFIEDCHLORINE GAS CYLINDERS OF WATER CAPACITY420-840 LITR REFILLABLE WELDED STEEL –DESIGN,CONSTRUCTION AND TESTING
![Page 2: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/2.jpg)
![Page 3: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/3.jpg)
- -
-
![Page 5: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/5.jpg)
/
/
/
/
�– �–
13322-1/2003 BS EN
)/ (
![Page 6: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/6.jpg)
/
/
- - -
) ( - º + º
.
.
- EN287-1 Approval testing of welders �– Fusion welding Part 1 : Steels . - EN288-1 Specification and qualification of welding procedures for metallic materials �–
Part 1: General rules for fusion welding . - EN288-3 Specification and approval of welding procedures for metallic materials �– Part 3 : welding procedure tests for the arc welding of steels .
- EN473, Non destructive testing - Qualification and certification of NDT personnel �– General principles
- EN 970 , Non - destructive examination of fusion welds visual examination - EN 1435 , Non - destructive examination of welds - Radiographic examination of
welded joints . - EN 10002-1 Metallic materials - Tensile testing - Part 1 : Method of test at ambient
temperature . - EN 10028-1 Flat products made of steels for pressure purposes - Part 1 : General requirements
![Page 7: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/7.jpg)
/
/
- EN 10028-3 Flat products made of steels for pressure purposes �– Part3: weldable fine grain steels , normalized .
- EN 10045-1 Metallic materials �–Charpy impact test �– Part1: Test method . - EN 25817,Arc- welded joints in steel �–Guidance on quality levels for imperfection
( ISO5817:1992 ) . - EN ISO 11114-1,Transportable gas cylinders- Compatibility levels of cylinder and
valve materials with gas contents- Part- 1 : Metallic material ( ISO 11114-1:1997 ) - ISO 2504 : 1973 Radiagraphy of welds and viewing conditions for films �– utilization of
recommended patterns of image quality indicators- ( I . Q . I ) . - BS EN 13322-1: 2003 Transportable gas cylinders Refillable welded steel gas cylinders
�– Design and construction �– Part 1 : carbon steel . - DIN 477 gas cylinder valves .
/
/ / Re ReL ReH
) R po..2(.
/ /
AC3
/ /
AC1
/ / Ph )Re(
![Page 8: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/8.jpg)
/
/
/ a :
1 a : b :
b1 : C : D : h : H :
n: F: Ph : ) (
r : R : Re : // :
: Rg ReH : ReL :
= = ) = / (
/
/ /
/ )- º (
/ / ) ISO 11114-1(
/ / .
/ / .
/ / .
![Page 9: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/9.jpg)
/
/
/ / .
.
/
/ / P355NL2
EN10028-3 .
/ / P355NL2
.
- P355NL2
Nb+Ti+v
V
Max
Ti
max
Ni
max
Nb N
max
M o
max
Cu
max
Cr
max
A l
min
S
max
P
max
M n Si
max
C
max
0.12 0.10 0.03 0.50 0.05 0.02 0.08 0.30 0.30 0.02 0.015 0.025 0.9 to 1.7 0.50 0.18
- Cu + Mo + Cr . - Cu Ni .
-
Cr A l S P M n S i C + 0.05 - 0.005 + 0.003 + 0.005 + 0. 1
- 0.05 + 0.05 + 0.02
V T i N i N b N M o C u
+ 0.02 + 0.01 + 0.05 + 0.01 + 0.002 + 0.03 + 0.05
![Page 10: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/10.jpg)
/
/
/ / ReH / /
oo SL 65.5 Lo So P355NL2
-
/
/
-
- P355NL2
- +
EN 10045-1 V
×
/ -
) ( .
- .
- .
- �–
ACI
![Page 11: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/11.jpg)
/
/
Fine
.
/
/ /
/ / Re Rg 0.85
/ / )Ph (
/ /
/
/ /
Re10/3112/ FPDa h
D = Ph = )(
F = ) 0.6 (
/ / )a (
/ / ) a(
![Page 12: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/12.jpg)
/
/
/ ) (
/ / - ) ( :-
R D r 0.15 D h 4 b
�– ) ( H 0.192 D h 4 b
/ / cab
a = C =
/ /
/
) (
/
/
/ :- D = 800 mm
Ph= 45 bar F = 0.6 Re = 0.92 x ReH = 0.92 x 355 = 326. 6 N/ mm2
-
Re)10/3(11 FPh
)a = (D/2
6.3266.010/4573.111=( 800/2)
= 8 mm 98.01 (400) =
![Page 13: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/13.jpg)
/
/
: = 8x1.2 = 9.6 mm a
// -
- H H/D H/D
C H/D C // :
cab b a a
//
/ / /
/
/ �–
�–
- ) (
)(
/ - . - . - )Monel 400 ( .
.
. - DIN477 41/1x W 28.8 ) (
. - 1W
. -
:-
![Page 14: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/14.jpg)
/
/
�– . - . �–
) (
/ - "taper DIN 477 41/1 W28.8 -
+ -
/
/
) ( .
/ 1
2 3
4 5
6 7
8 9
10 11 12 13 14 15
![Page 15: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/15.jpg)
/
/
/ .
/ EN 287-1
EN288-3
:
�– . �– .
/
.
/ / .
.
/ �–
-
. �–
. �–
.
![Page 16: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/16.jpg)
/
/
/
/ / .
/ / .
/ / .
/ / .
/
/ / .
/ / .
/ / .
/ / ) . . (
/ / / .
/ / ) ( .
/ .
.
/ .
.
![Page 17: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/17.jpg)
/
/
/ .
.
/ .
.
/ ) (
. �–
.
. �–
) (
. �–
- º ) / ( ) / (
. . / .
/ .
) . ( - - - °
/ / .
![Page 18: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/18.jpg)
/
/
/ ) (
: - . - . - EN 1435
�– ISO 2504 : 1973
. ) �– �– �– (
.
/ .
.
/ -
-
/
/
![Page 19: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/19.jpg)
/
/
/
/
/ -
-
- : - - - - - ) ( - �– - -
) ( :
- - - - -
![Page 20: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/20.jpg)
/
/
.
:
/ - . - . - : / . - .
/
/ / : - . - / . - ) . (
/ / - . - . - / . - ) . (
/ / - . - . - / . - ) . (
/ / - / . - / . - ) . (
![Page 21: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/21.jpg)
/
/
/ / - . - / . - ) . (
/ / - . - / .
/ / - . - / .
/ - . - .
/ - . - .
/ - . - .
/ - . - .
/ - . - .
/ ) �– �– ( - .
/ ) (
/
![Page 22: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/22.jpg)
/
/
/ - -
/ .
/
/
/
/ /
/
/
.
.
.
![Page 23: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/23.jpg)
/
/
�– -
-
H
![Page 24: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/24.jpg)
/
/
�– C H/D
- C H/D
![Page 25: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/25.jpg)
/
/
�–
6
7 5 14
13
4
9
12
11
15
10
1
2
3
8
12
![Page 26: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/26.jpg)
/
/
-
�–
![Page 27: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/27.jpg)
/
/
l1
d1
+0.12 d
+0.12 26 25.8 28.8
- W28.8x 1/14 "Taper DIN 477"
![Page 28: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/28.jpg)
/
/
l2
d2
- -0.12
22 27.8
�– W28.8x 1/14 " Taper DIN 477"
![Page 29: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/29.jpg)
/
/
-
![Page 30: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/30.jpg)
/
/
-
![Page 31: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/31.jpg)
/
/
-
�–
![Page 32: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/32.jpg)
/
/
R25
1
-
![Page 33: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/33.jpg)
/
/
-
Df = 4t
-
![Page 34: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/34.jpg)
/
/
/ �–
/ �–
/ -
-
±0
.02
10
0.2 55 ±
Ro.25±0.02
10±o.o2
8±o.o2
90º±10
v)(
v)(
![Page 35: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/35.jpg)
/
/
-
�–
![Page 36: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/36.jpg)
/
/
................................................................................................ Butt welding ............................................................................................................. Chlorine
............................................................................................... Circumferential ..................................................................................................... Compatible
...................................................................................... Ellipsoidal end .................................................................................................. Fillet weld
...................................................................................................... Former / .............................................................................. Heat number
................................................... Liquefied chlorine gas cylinder ..................................................................................................... Longitudinal
...................................................................................... Lack of penetration ......................................................................................... Lack of fusion
...................................................................................... Nominal diameter ......................................................................................... Normalizing
....................................................................................... Out of roundness ............................................................................................. Parent metal
) (.......................................................................................... Porosity ............................................................................................... Proof stress
.......................................................................................... Protective shroud ..................................................................................................... Qualification
.......................................................................................................... Qualified .............................................................................................Roller / ......................................................................................................... Root
................................................................................................. Shell ) (............................................................................. Slags
..................................................................................................... Straightness ................................................................................................. Stressrelief .......................................................................................................... Tightness
.................................................................................... Torispherical end ............................................................................................ Yield stress
...................................................................................................fine grain .................................................................................................strucfure
![Page 37: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/37.jpg)
/
/
BS EN 13322 �– 1 / 2003
Trans portable gas cylinders - Refillable welded steel gas cylinders - Design and construction
Part 1 : Carbon steel
)/ (
: - - - - - - - ) ( - - - - - -
![Page 38: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/38.jpg)
/
/
-
.
- -
: -
. -
. -
. -
. - .
.
-
.
-
.
-
.
- .
.
- .
- .
![Page 39: ES 5057: LIQUEFIED CHLORINE GAS CYLINDERS OF WATER … · 2017. 9. 29. · - EN288-1 Specification and qualification of welding procedures for metallic materials $ Part 1: General](https://reader031.vdocuments.us/reader031/viewer/2022012008/61298bed5bff7e5d973524a3/html5/thumbnails/39.jpg)
ES: 5057 / 2006
LIQUEFIED CHLORINE GAS CYLINDERS OF WATER CAPACITY 420-840 LITR
REFILLABLE WELDED STEEL �– DESIGN,CONSTRUCTION AND TESTING
ICS :23.020.30
Arab Republic of Egypt Egyptian Organization for Standardization and Quality