era mechanical failure analysis

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  • 7/30/2019 ERA Mechanical Failure Analysis

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    ERATECHNOLOGY

    Mechanical Plant and Equipment

    Forensic Engineering

    ERA Technology provides a fast and efcient failure investigation service aimedat identifying the mechanism and cause of plant failure

    ERA has a proven track record

    of failure investigation based onexperience over many years andcovering a wide range of plant andequipment.

    When mechanical equipment fails

    ERA Technology provides a fastand efcient forensic engineeringservice to identify the cause ofthe failure, and recommendseffective actions to reduce the risk

    of further occurrence. Each failure

    investigation is divided into threephases, the collecting of evidence,the analysis to determine themode and cause of failure, andthe reporting.

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    Mechanical Plant and Equipment

    Forensic EngineeringERAs investigation teams typically

    comprise experts in mechanical

    engineering, high temperature plant,

    metallurgy and polymeric materials asappropriate. Their expertise covers a wide

    range of mechanical equipment including:

    Turbines

    Pipework and boilers

    High temperature petrochemical

    processing equipment

    Vehicle components

    Aircraft structural components

    Building cladding and structural

    components

    Low temperature cooling equipment Drilling equipment and rotating shafts.

    Where required a Scanning Electron

    Microscope (SEM) with EDX analysis

    is available to examine failed samples

    in microscopic detail. ERA also has

    a dedicated metallurgical laboratory

    where metallurgical samples can be

    prepared for investigating issues such as

    grain structure, morphology and crack

    propagation. Replication and other NDT

    techniques can also be carried out on

    site to provide further information on the

    condition of other equipment similar tothat involved in the failure.

    Expert witness services

    Our technical experts are trained in

    providing expert witness consulting

    for litigation and civil arbitration cases.

    We are used to working as independent

    experts in technically challenging cases

    and to acting as a joint expert to the court.

    Capturing all of the evidence

    It is benecial if a thorough, impartial

    investigation is undertaken as soon

    as practicable following a failure.

    Important clues to the mechanism and

    cause of failure can be identied if

    investigations are carried out without

    undue delay. ERAs experts can travel to

    sites at short notice where vital evidence

    can then be collected before the failed

    equipment is removed or repaired. Eye

    witnesses can also be interviewed while

    the details of an incident are still fresh

    in their minds.

    The experts will also include in

    their investigation other sources of

    information, as appropriate, such as

    design documents, installation records,

    condition assessment reports, operating

    procedures and any previous failure

    reports.

    Framework agreement

    Whilst this investigation service can

    be requested when a failure occurs,

    companies with a signicant investment

    in plant and equipment will benet from a

    failure investigation framework agreement

    arranged in advance, for emergency

    support when necessary. This will ensure

    an appropriate failure investigation team

    responds within an agreed timescale and

    pricing structure. There is no charge for

    setting up such an agreement.

    ERATECHNOLOGY

    Image above shows stress corrosion

    intergranular cracks in a copper-brass alloy.

    For further information please contact:

    ERA Technology Ltd

    Cleeve Road,

    Leatherhead,Surrey KT22 7SA UK

    Tel: +44 (0)1372 367345

    Fax: +44 (0)1372 367359

    Email: [email protected]

    Web: www.era.co.uk

    FM 572 824

    ERA Technology provides specialist

    technical consultancy to owners and

    operators of high-value capital assets

    and systems; assisting clients in areas

    of safety, efficiency and resilience.

    ERA has built an enviable reputation

    for its standard of technical excellence

    in the delivery of its services to the

    Defence, Energy, Industry, Infrastructure

    and Transport sectors. Formed in the

    1920s as a research association, a

    foundation of collaborative research has

    provided a basis for todays world-class

    international consultancy business.

    ERAs vision is to be the technical

    consultancy of choice, with an

    expansive global presence; closer to our

    clients operations and needs.