epm presentation[en]

Engineering & Project Management

GATEWAY EPM

SOLUTION PROVIDERS TO AN ENERGIZED WORLD

EPM Presentation 2012

EPM

A fully integrated design, engineering, services and manufacturing company Serving Oil and Gas, Construction, Marine, Mining, Power Generation and other industrial markets. Presence in 27 locations in 5 continents Over 14 years of extensive experience in Central Asia, South & South East Asia, Middle East, African Regions

ABOUT GATEWAY


GATEWAY EPM

Established in the year 2005 to cater the needs in areas of Engineering and Project Management in Oil & Gas, Mining, & Petrochemical Industry

A team of

Multi Disciplinary Design & Engineering capabilities Professionals, experienced in diverse fields

In house Fabrication Yard in Port City of Kazakhstan on Caspian Sea


Provide clients with world class services anywhere, anytime in the most cost efficient way Strive to be a global leader Consistently provide high quality services and client-centric focus Utilize and adapt technology to serve our customers Ensure a value based perspective Promote personal development

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Committed to provide our valued customers with solutions of world class quality & safety standards. Provide our customers with high quality solutions in a timely fashion, cost effective manner Strive to meet each customer’s need to their total satisfaction Implement all procedures to achieve a consistently high quality standard.

WE AT GATEWAY CONSIDER CUSTOMERS TO BE OUR GREATEST ASSEST

To inform and Educate all Employees about: The importance of the environment and our duty to preserve it for the coming generation. The importance of maintaining a safe and healthy work place environment,

To provide adequate resources and facilitate the above,

To ensure health, Safety and environment and not compromised in pursuit of deadline and profitability,

To comply to the statutory regulations,

To review the above on periodic basis

HSE POLICY


CERTIFICAITONS & ACCREDITATIONS


EPM

Design Engineering

Project Management

Construction Management

Procurement Assistance

Fabrication Services

SERVICES OFFERED


Process • Process Flow Diagram (PFD)

• P&I Diagrams

• Process Data Sheets (Rotary

& Static Equipment)

• Equipment Sizing

• Line Sizing

• Plant Layout

Mechanical • Equipment Data Sheets

• Equipment List

• Equipment Specifications

• Pressure Vessel Design

• Design Calculations

• Equipment Drawings

Piping • Equipment/Piping layout

• Piping Material Specification

• Piping Layout & 3D Modeling

• Piping Stress Analysis

• Pipe Supports

• Piping MTOs

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Structural • Structural Specification

• Structural Design in X-Tool

• Fatigue Analysis

• Structural Fabrication

Drawings

• Load Out and Transportation

Analysis

Electrical • Load Analysis

• Single Line Diagram

• Switch Gear Design

• Wiring Diagram

• Data Sheets for Electrical

Items

• Junction box schedule

Instrumentation • PLC/DCS/F & G/SCADA/BMS

Systems

• Instrument Data Sheets

• Hoop-up and Loop Drawings

• I/O Schedule

• CV/SDV/PCV Sizing

• Instrument Layouts

• HV/LV Gen. & Distr System

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Project Management

• Project Planning & Scheduling

• Project Estimation

• Expediting & Inspection

• Commissioning Assistance

• Turnkey Project Services

• Assistance with Start-up and

Initial Operations

Construction Management

• Site Co-ordination

• Monitoring of Site Activities

• Supervision

• Project Control

• Cost Control

• Management Information

System

Procurement Assistance • Vendor Prequalification

• Technical & Commercial Bid

Evaluation

• Purchase Recommendation

• FAT & Inspection

• Logistics

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APPLIED SOFTWARES

PV ELITE – FOR PRESSURE VESSELS AND TOWERS ANALYSIS

PVP – FOR GOST EQUIPMENT DESIGN

CAESAR II – FOR PIPING STRESS ANALYSIS

TANK – FOR STORAGE TANK ANALYSIS

STADD PRO – FOR STRUCTURAL ANALYSIS

INTOOLS – FOR INSTRUMENTATION

PRIMEVERA P6 - FOR PROJECT PLANNING

AUTOCAD – FOR DRAWINGS

PDMS – FOR PLANT DESIGN & 3D MODEL


FABRICATION SERVICES

In the year 2010, Gateway acquired a Fabrication Facility (Sewon Vertex Heavy Industries) located at port city of Kazakhstan Aktau

With total area of 55,000 SQM.

Self contained one-stop fabrication facility.

Installed capacity for rolling of plates up to 40mm thickness in various grades.

Undertaking fabrication of coded process vessels, skid packages, high pressure piping, storage tanks, structural

Follow International standards - ASME stamps "U", "U2", "S", "PP" and national board of Boiler and Pressure Vessel Engineers "R" stamp & GOST


Skid Mounted Packages

• Separators, Scrubbers, Slug

Catchers

• Gas Dehydration package

• Gas Refrigeration Units

• Heater Treaters

• Filtration Units

• Loading & Metering Skids

Pressure Vessels

• Vessels,

• Storage Tanks & Bullets

• Degassing Boot,

• Flare Knock Out Drums

• Shell & Tube Exchangers

• Pig Launcher & Receivers

Other Fabrication activities: • Structural Fabrication

• Piping Spools,

• High Pressure Piping

• Offshore Waste Skids,

Containers etc.

• Site Fabrication & erection

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OUR RECENT ENGINEERING PROJECTS


Year Client Scope of Work Project

2012 NR Projects, Chennai Pre Bid Engineering services for 6 no. Pig Launcher & Receiver Station (ONGC Assam)

06 Pipeline Replacement project

2012 Gateway Ventures CA ltd. Pre bid Engineering for 17 main Process Units of Gas Treatment Unit for Zhaikmunai, Kazakhstan

Gas Treatment Unit - 3

2011 PTSC Mechanical and Construction JSC, Vietnam

Pre Bid Engineering services for Thang Long -Dong Do Compact Manifold Skids

THANG LONG DONG DO PROJECT

2011 Gateway Ventures CA ltd. Pre bid Engineering for vapour recovery unit of aromatic complex of atyrau refinery in Kazakhstan

ANPZ, aromatic project of Atyrau refinery in Kazakhstan




2010 ILK INSAAT, TAAHUT SANAYI VE TIC LTD STI, ISTANBUL,TURKIYE

Design of the Pipe line from Manifold at CPF area to the tie-in near Balkanabad-Hazar Road

EPIC for onshore interconnecting pipeline project - DRAGON OIL Turkmenistan

2010 -DO- Preparation of piping route starting from BV-1308 up to manifold , pipe support details and lay out, isometrics for road crossing and pie rack area, pipe stress calculation, pipe rack load calculation

EPIC for onshore interconnecting pipeline project - DRAGON OIL Turkmenistan

2010 Petrogas, Dubai Detailed Engineering services for increased Crude Oil production of 100,000 bPD (Additional Scope)

New Processing and Storage Facility Expansion Project Phase II - Dragon Oil Turkmenistan, CPF2

2009 -DO- Detailed Engineering services for increased Crude Oil production of 100,000 bPD (Additional Scope)





2008 MSS Almaty, Kazakhstan

Pre bid Engineering services for 2 x 41 MW NATURAL GAS BASED POWER PLANT for AGIP trench-3, Karabatan, Kazakhstan for Tender submission to AGIP by Montazh SpetsStroy.

Trench-3 - 2 x 41 MW natural gas based power plant at Karabatan, Kazakhstan, for AGIP KCO

2008 Petrogas, Dubai Detailed Engineering services for increased Crude Oil production of 100,000 bPD



PROJECT SITE IN TURKMENISTAN

CENTRAL PROCESSING FACILITY (CPF) PHASE 2 FOR DRAGON OIL TURKMENISTAN-2008-2010


OUR RECENT FABRICATION & ERECTION PROJECTS



2013 KSS -Kazstroy Service, Almaty, Kazakhstan

Diesel & Dump TANKS - 4 units Bienieu Shymkent Gas pipeline

2012 Fernas Construction India Pvt. Ltd.

Fabrication, Erection & Painting of Pipe rack Structural Work – 1000T

Integrated Offsites & Utilities Package for ONGC Petro additions Ltd (OPaL), Dahej, Gujarat, India

2012 Chicago Bridge & Iron Company, Kazakhstan

API 620 Tank components including Foam & deluge piping ,PWHT - 2 units

Tengizchevroil (TCO) Kazakhstan

2012 CW Singapore Diesel & Glycol tanks - 2 units SOCAR Baku, Ajerbaijan

2012 Sclumberger, Kazakhstan DNV/EN12079 Containers 2 units N/A

2012 CW Singapore Gas train pipe spools Carbon steel /stainless steels over 40000 inch dia

SOCAR Baku, Ajerbaijan





2012 Worley Parsons, Kazakhstan

Pressure Vessels 9 units ASME SEC Viii dIv1

AGIP Eskene West Rail Project, Kazakhstan

2012 Saipem, Kazakhstan ASME U STAMP SS 316 L Vessels reapair 8 units . With NB "R" stamp

AGIP, Kashagan, Kazakhstan

2012 Mechstroy, Kazakhstan Air receivers 3 units Bitumen plant Aktau

2012 CW Singapore ASME "U" Stamped vessels 3 units SOCAR Baku, Ajerbaijan

2012 Maersk Oil Kazakhstan 2 Stage Seperator supply + Site installation

Dunga Oil Field, Kazakhstan

2012 Busachi Transkurlys, Kazakhstan

200 m3 Buffer Tanks -2nos & 100m3 Seperator 1no

Karshambasmunai, Kazakhstan

2012 KPO, Kazakhstan Heat Exchanger U Tube Bundles - ASME section VIII and TEMA R

Karchagnak Petroleum operating, Kazakhstan





2012 KSS-Kazstroyservice, Kazakhstan

Double walled drain tanks 100m3/75m3/40m3 - 15 units

Atyrau/ Tengiz Pump stations , Kazakhstan

2012 Maersk Oil Kazakhstan Pressure Vessels Inspection & repair


2012 Maersk Oil Kazakhstan Pressure Vessels and Drain Tanks 9 units


2012 AGIP KCO/ERSAI, Kazakhstan

ASME U2 Code stamp Repair incolloy UNS 8825

AGIP, Kashagan, Kazakhstan

2012 Halliburton, Kazakhstan Spreader Bar 25 tons N/A


FABRICATION & ERECTION PROJECTS - PHOTOS


Vert

ical

Tank

for T

CO K

azak

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Gas F

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s for

Pet

ro K

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hsta

n

Vess

el F

abric

atio

n in

win

ter 2

013

Heat

Exc

hang

er A

ssem

bly



Pipe Rack Fabrication & Erection works for ONGC Dahej, India



Horiz

onta

l Sep

arat

or fo

r TCO

Kaz

akhs

tan

Dega

ssin

g Bo

ot

Erec

tion

of S

epar

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Heat

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ab. A

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& lo

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Stor

age

Tank



CLIENTS

CORPORATE & SOCIAL RESPONSIBILITY

Spring of Love - A Social Fund and service in Kazakhstan Kazakhstan International School (KIS) – Gateway’s Contribution to the field of education

A member of Affirm Global Development - A social business platform


7A Kabanbai Batyr St., 050100, Almaty, Kazakhstan [email protected]

Phone: +7 727 356 1000 Fax: +7 727 356 1001

Contact Us

GATEWAY VENTURES (CA) LTD


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