environmental noise control best practicable means bpm and bat

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www.invc.co .uk Industrial Noise and Vibration Centre: www.invc.co.uk Environmental Noise Environmental Noise Control Control Best Practicable Means Best Practicable Means (BPM) (BPM) Peter Wilson MSc. MIOA Peter Wilson MSc. MIOA Noise Control Best Practice nois e

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The noise control diagnostic procedure that must be followed in order to claim Best Practicable Means (BPM) using Best Available Technology (BAT). Innovative and award winning environmental noise reduction techniques that reduce typical project costs by c80%. Presented at the CIEH SE regional spring forum, April 2013

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Page 1: Environmental Noise Control Best Practicable Means BPM and BAT

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Industrial Noise and Vibration Centre: www.invc.co.uk

Environmental Noise Environmental Noise ControlControl

Best Practicable Means Best Practicable Means (BPM)(BPM)

Peter Wilson MSc. MIOAPeter Wilson MSc. MIOA

Noise Control Best Practice

noise

Page 2: Environmental Noise Control Best Practicable Means BPM and BAT

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Industrial Noise and Vibration Centre

•Award winning noise control technology for fans £800k capital and £250k / p.a. running cost savings for Corus

•Best Practicable Means (BPM)•Best Available Technology (BAT, BATNEEC) In many cases, (including centrifugal fans, chiller / HVAC

plant, large stacks, burners / combustion) BPM / BAT often cannot be claimed without reference to our technology….

•BPM / BAT Evaluation Often used as the arbiter of what constitutes BPM / BAT –

including court cases

•Buy Quiet Policy De-facto UK standard noise purchasing policy

•Presentations and Training Noise training providers for English, Scottish, Irish

Environment Agencies and local authorities

Page 3: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Control Programme Best Practice

• Noise Control Audit – defining BPMAnalysis of noise features, diagnosis of nuisance elements plus an

engineering evaluation and ranking of the noise control options (costs / benefits) based on current best practice

• Develop detailed noise control recommendationsImplement as retro-fit on the first of each type of machine / plant

• Develop longer noise management programme – as required

• Buy Quiet – Environmental Policies

• Training

More information and case studies - www.invc.co.uk

Page 4: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Management - Best Practice

Effective Effective AssessmentAssessment

DNA and Corporate DNA and Corporate AmnesiaAmnesia

noise

Industrial Noise and Vibration Centre: www.invc.co.uk

Page 5: Environmental Noise Control Best Practicable Means BPM and BAT

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Digital Noise Assessment (DNA)

Presenting environmental noise data in an effective and accessible format

Video: www.invc.co.uk/noise/noise-assessment/environmental-noise-assessment/#edna

Page 6: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Control - Best Practice

Environmental Noise Environmental Noise ControlControl

The Approach…The Approach…

noise

Industrial Noise and Vibration Centre: www.invc.co.uk

Page 7: Environmental Noise Control Best Practicable Means BPM and BAT

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Placebo Silencers

psychology…

Page 8: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Control Best Practice Elements

• Attitude

• BPM Noise Control Audit based on detailed diagnosis, objective evaluation linking

noise features to complaints and costing the options and benefits using the best of current technology

• Implement Noise Control Programme based on the results of the audit

• Update Noise Assessment Environment Agencies, Local Authorities, residents…

• Buy Quiet management and purchasing policy

This approach reduces typical costs by 50% - 80%...

Page 9: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Complaints from Industrial Premises

Source: National Physical Laboratory

Page 10: Environmental Noise Control Best Practicable Means BPM and BAT

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Environmental Noise Control is ....

… not just about the overall level…

• Effective noise control must be based on an accurate diagnosis that relates noise features to subjective impact, not just on assumptions about overall dB(A).

• Although dB(A) may also be a planning / specification requirement, this is often a completely separate issue.

• Noise control is an engineering problem that should be solved by engineering means - at source - wherever practical.

• All the options must be considered, not just the conventional high cost conventional palliatives of barriers, enclosures and silencers. These techniques should only be used where it can be proved that there is no engineering alternative.

Page 11: Environmental Noise Control Best Practicable Means BPM and BAT

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Gauging BAT and BPM – the process

• Identify contributory site noise sources and characteristics

• Rank the sources – both in terms of dB(A) and character

• at complainant, site boundary or other reference position

• Identify all potential noise sources within the dominant machine / process

• Rank these sources – dB(A) and character

• Establish the noise control options for the dominant source; repeat for the next most dominant source….

• Draw up a schedule of noise reduction v cost

You cannot claim BPM unless this process has been followed – period!

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list

Page 12: Environmental Noise Control Best Practicable Means BPM and BAT

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Source ID and Ranking Techniques

• run each source separately - measure in far field at reference points

use digital recorders – 2 places at once….

• measure each source close in and predict noise levels (sound power and propagation)

• use narrow band frequency analysis - compare far field and close-in signatures

bedroomwindow open/shut

grinder 5m

cooling towers 1 / 2 at 2m

Page 13: Environmental Noise Control Best Practicable Means BPM and BAT

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A Misty Morning at the Dairy…

Abatement notice looming. Source ranking:-

1.Cooling towers (fans + falling water)

2.Fridge compressors (pipework)

3.Glazed roof breakout

4.Roof-top condensers

Solution

•Cooling tower control system and floating balls: 15dB(A) reduction

•Local acoustic pipe lagging

•Suspended ceiling

•Condenser panel damping

Page 14: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Control Options

Techniques by priority and cost effectiveness….

•Control at sourceengineering modifications; efficiency improvementsvibration isolation and vibration damping

Only if the above are not practical should you consider…

•Silencing

•Enclosures

•Lagging

•Barriers

•Building modifications

Conventionally, these high cost techniques have been the only measures that are considered….

Page 15: Environmental Noise Control Best Practicable Means BPM and BAT

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Cost v Noise Reduction – Defining BPM

Page 16: Environmental Noise Control Best Practicable Means BPM and BAT

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Innovative Noise Control Technology

These are some of the latest innovations we use as part of current best practice in environmental noise control.

• Award winning fan noise control technology

10% - 20% of the cost, no effect on fan efficiency

• Chiller / HVAC noise control

<20% of the cost, free cooling unaffected, higher efficiency

• Fan / combustion stacks

retro-fit, low cost, fast

• Burner / combustion noise

source control technology – typically <5% of the cost

• Acoustic Camouflage

psychological electronic silencing

Page 17: Environmental Noise Control Best Practicable Means BPM and BAT

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OG Centrifugal Fans: Corus

…for the most significant development in noise control technology

>£1 million cost saving

Stealth and efficiency case studies: www.invc.co.uk

Page 18: Environmental Noise Control Best Practicable Means BPM and BAT

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Scrap Can Extract and Chopper Fans

modified fan

ProblemOccupational + environmental tonal noise

Conventional•silencers, lagging and

enclosures•capital cost > c£35000 +

maintenance costs

BPM Engineering•internal fan modification

reduced tones by 23dB and overall noise by 22dB(A)

•cost c £3000 - no maintenance costs (lasts the lifetime of the fans despite passage of cans)

Page 19: Environmental Noise Control Best Practicable Means BPM and BAT

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Press Shop Noise Complaints

•£12k wasted on factory end wall treatment, £65k additional roof improvements planned (no guarantee) and £40k+ legal fees spent…

•LA employs us to rule on BPM. Power press modifications costing c£12k solved problem.

Page 20: Environmental Noise Control Best Practicable Means BPM and BAT

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Cement Works Stack Noise Control

•Plant update to improve efficiency had a disastrous effect on stack noise, causing complaints over a wide area.

•Conventional silencing would have been very costly and would have caused unacceptable down-time.

•We designed tuned stack inserts installed over a weekend.

•Noise reduced by 19dB with no effect on system efficiency and at a small fraction of the cost.

Page 21: Environmental Noise Control Best Practicable Means BPM and BAT

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o.ukYoghurt-Based Noise Control - Boiler Burner

16dB tonal noise reduction

Page 22: Environmental Noise Control Best Practicable Means BPM and BAT

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o.ukEdgware Road Station – Acoustic Camouflage

• Numerous complaints re track maintenance noise at night.

• Council insisted people and equipment should be delivered from Baker Street, adding £250k to cost.

• Combining intelligent noise monitoring, noise control and acoustic camouflage, we convinced the council to allow station access.

• Less than zero complaints! Two emails of commendation from previous complainants….

Page 23: Environmental Noise Control Best Practicable Means BPM and BAT

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Abatement Notice – Corrugation Plant

• Abatement notice - £150k quoted for building mods. - with no guarantee of success. EHO suggested our 2nd opinion…

• Diagnosed corrugator roller tones and defined BPM.

• Reduced tonal content at source by 12dB – and eliminated PPE requirement – for cost of £25k…

Page 24: Environmental Noise Control Best Practicable Means BPM and BAT

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Noise Management - Best Practice

Buy QuietBuy Quiet

Purchasing PolicyPurchasing Policy

noise

Industrial Noise and Vibration Centre: www.invc.co.uk

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Buy Quiet Noise Control

Probably the single most cost effective long term noise control measure that a company can take.

BUT....

Do not allow your suppliers to spend your money on noise control without close scrutiny and evidence that they have followed diagnostic best practice

•most suppliers do not have technical expertise in noise control and usually buy-in proprietary materials, enclosures, silencers etc and add these to the cost - regardless of Best Practicable Means using the best of current technology

Page 26: Environmental Noise Control Best Practicable Means BPM and BAT

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Buy Quiet – insist on BAT

•Thermal oxidiser plant Supplier recommended earth berm noise barrier, large

silencers, fan enclosures: c £150k+ - estimated 5dB(A) reduction

BAT: fan modifications, move dampers, convert duct-work into silencers: c £30k - 15dB(A) reduction

• Waste recycling plant• Supplier recommended £1million spent on double-skinning

plastic glazing to give 3dB(A) added attenuation.• BAT: modify plant inside to reduce noise levels by 5dB(A)+

predicted c90% less cost and reduced occupational noise levels (no PPE).

• Brown-field housing• Planners prevented developer building due to industrial

noise. Consultants claimed it would cost too much to sort (barriers etc)

• 11 fans modified at c£45k cost to developer; 200 properties built…

Page 27: Environmental Noise Control Best Practicable Means BPM and BAT

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Remote Control of Noise – second opinion….

video sound photos

email -internet

specialised analysis

BPM

BAT

Costs

database

experience

@@

Page 28: Environmental Noise Control Best Practicable Means BPM and BAT

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Remote Control of Noise

Romanian power station Laundry fan Ship unloading

Roof-top fans Garage A/C plant Punch press

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Remote Control of Noise

USA Refinery: $1.25m quote for conventional silencers: $0.25m via our engineering approach – no impact on efficiency, no site visit.

Video at: www.invc.co.uk/noise/noise-control/fan-noise-reduction/#remotefan

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Environmental Noise Environmental Noise ControlControl

Best Practicable Means Best Practicable Means (BPM)(BPM)

Peter Wilson MSc. MIOAPeter Wilson MSc. MIOA

Noise Control Best Practice

noise

Industrial Noise and Vibration Centre: www.invc.co.uk