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 ASSEMBLY PROCEDURE 1 - 1 Chapter Assembly Procedure   P l ea s ef o l l o w t h ein f o r ma t ion p rovi d e d in t h i s sec t ionto p er f o r m the com pl e teass e m bly pro c e du reof the no te bo ok . Besu reto use prope rt oo lsdesc ri be dbe f ore .  A f ter y ou h a v ecomp l ete d t h e pre v i ous c h a p t e r o f co m p l ete d i sassem b l y , p l e a se f o l l ow thi s cha pter to ass em ble the not eboo k ba ck toge ther. T his chapter descr ibes the procedures of the c omplete noteboo k ass em bly. I n add iti on, in be tween procedu res, the de tailed as sem bly procedure of indi vi dua l modules w il l be provi ded f or your service needs. The assembly pr ocedure consists of the following steps:  Motherboard & Base Modul e  T OP M odule  HDD M odu le  CPU & Me mory & Bl ue T oo th Module  Base unit  CPU The rma l & FA N Module  ODD Module  LCD M odule  Key board M odul e & Wireles s Module  Base Doo r  Battery M o dule M/B and Base Module T he ill ustratio ns below show how to ass em ble a nd install t he m ot herboard module of the noteboo k. T he module contains the m ot herboard it self , spea ker ca ble, Ada pter cable, U S B and Modem ca bl e. M/B AND BASE MODULE PDF created with FinePrint pdfFactory Pro trial version http://www.fineprint.com

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Chapter 

Assembly Procedure 

Please follow the information provided in this section to performthe complete assembly procedure of the notebook . Be sure touse proper tools described before.

After you have completed the previous chapter of complete disassembly, please followthis chapter to assemble the notebook back together. This chapter describes theprocedures of the complete notebook assembly. In addition, in between procedures,the detailed assembly procedure of individual modules will be provided for yourservice needs.

The assembly procedure consists of the following steps:

•  Motherboard & Base Module

•  TOP Module

•  HDD Module

•  CPU & Memory & Blue Tooth Module

•  Base unit

•  CPU Thermal & FAN Module

•  ODD Module

•  LCD Module

•  Keyboard Module & Wireless Module

•  Base Door

•  Battery Module

M/B and Base Module

The illustrations below show how to assemble and install the motherboard module of the notebook. The module contains the motherboard itself, speaker cable, Adaptercable, USB and Modem cable.

M / B A N D B A S E

M O D U L E

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Assembling M/B Module

1. Install M/B left side into base at first, carefully to install 1394 connector andAudio jack, make sure M/B lie on base unit property. 

2. Fasten 2 screws to fix M/ B.M2.5*L5 PN: MM25050IL64Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

3. Install Adapter cable/ Speaker cable/ Modem and USB cable

4. Get the Unite board and install USB/ Modem cable.

M / B

A S S E M B L Y

1

2

M2.5*L5

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5 . P u t Un i t e b o a r d i n t o b a s e t h e n f a s t e n screw to fix.

M2.5*L5 PN: MM25050IL64Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

TOP ModuleThe illustrations below show how to install the TOP module into the notebook.

Assembling Top Module

1.  Get the Top install to Base then press the hook of Top and Base.

T O P M O D U L E

T O P

A S S E M B L Y

M2.5*L5

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2.  Install the TP cable to M/ B then lock.

3.  Fasten 4 screws to fix top.

M2.5*L6 PN: MM25060IJ21Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

4.  Fasten 2 screws to fix top.M2.5*L3 PN: MM25030IPX7Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

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5.  Turn off the Base unit then put it on worktable.

HDD ModuleThe below illustrations showed how to install the HDD module onto the

notebook.

Assembling HDD Module

1.  Fasten 4 screws to fix HDD BKT with HDD.M3*L3.5 PN: MS30035L354Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

2.  Install the HDD module to base unit, fasten 2 screws to fix.

H D D M O D U L E

M3*L3.5

H D D M O D U L E

A S S E M B L Y

M2.5*L3

M2.5*L6

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M2.5*L3 PN: MM25030IPX7Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

3.  Install the HDD Door to Base unit then fasten accessory screw to fix.Twist force: 2.0+/ -0.2KG/ CM

Number 1 cross screwdriver

M2.5*L3

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CPU & Memor y & Blue Tooth ModuleThe illustrations below showed how to install the CPU and memory module onto thenotebook.

Assembling CPU Module

1. Use the CPU vacuum to “suck up” the CPU and place on CPU socket properly.2. To lock CPU with “—”screwdriver and follow the arrow direction.

Assembling Memory Module

Insert RAM at the same 45° angles and press down until it clicks into the latches.

C P U M E M O R Y

B L U E T O O T H

C P U M O D U L E

A S S E M B L Y

M E M O R Y M O D U L E

A S S E M B L Y

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Assembling Blue Tooth Module

1. Get Blue tooth install the BT cable then put in Base unit.

2.  Fasten screw to fix Blue tooth.M2*L3 PN: MM20030IBJ2

Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

Base unitThe illustrations below showed how to install the screw onto the notebook.

Assembling Base screw

1 .   Fasten 3 screws on base and ODD area.M2.5*L3 PN: MM25030IPX7Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

B L U E T O O T H

A S S E M B L Y

B A S U U N I T

S C R E W

B A S E U N I T

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2 .   Fasten 10 screws on base.M2.5*L6 PN: MM25060IJ21Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

M2.5*L3

M2.5*L6

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3 .   Fasten 2pcs Nut on docking connector.Nut PN: MBTW3001010Twist force: 2.5+/ -0.2KG/ CM

Number“--”

screwdriver

Thermal & FAN ModuleThe illustrations below showed how to install the thermal and fan module ontothe notebook.

Assembling Thermal Module

1.  Get the Thermal install Base unit, fasten 6 screws to fix.

M2.5*L3 PN: MM25030IPX7Twist force: 3.0+/ -0.2KG/ CMNumber 1 cross screwdriver

M2.5*L3

C P U T H E R M A L

A S S E M B L Y

T H E R M A L A N D

F A N

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Assembling Fan Module

1. Get Fan install Base unit then fasten 2 screws to fix.

M2.5*L3 PN: MM25030IPX7Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

2.  Install FAN housing to FAN connector.

ODD ModuleThe illustrations below showed how to install the ODD module onto thenotebook.

Assembling ODD Module

1. Get ODD BKT install ODD, fasten 2 screws to fix.M2.0*L3 PN: MM20030IBJ2Twist force: 1.5+/ -0.2KG/ CMNumber 1 cross screwdriver

2. Get ODD bezels install ODD.

3. Install ODD module to Base unit, fasten 1 screw to fix.M2.5*L16 PN: MM25060IJ21Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

F A N M O D U L E

A S S E M B L Y

O D D M O D U L E

A S S E M B L Y

O D D M O D U L E

M2.5*L3

M2*L3

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LCD ModuleThe illustrations below showed how to install the LCD module onto thenotebook.

Assembling LCD Module

1. Get LCD to remove ESD bag then check LCD cosmetic.2. Insert LCD cable into LCD connector.3. Paste LCD cable on back of LCD.

4. Fasten 4 screws on the left and right LCD BKT.

M2.0*L3 PN: MM20030IBJ2Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

L C D M O D U L E

A S S E M B L Y

L C D M O D U L E

M2.5*L6

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5. Get the LCD module install to LCD cover then install the MIC cable.

6. Arrange the LCD cable to below of hinge then fasten 2 screws on the LCD Hinge.

M2.5*L5 PN: MM25050IL64Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

M2*L3

M2.5*L5

Arrange LCD Cable

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7. Fasten 4 screws to fix LCD module on LCD cover.M2.5*L5 PN: MM25050IL64Twist force: 2.5+/ -0.2KG/ CM

Number 1 cross screwdriver

8. Install Inverter to LCD module then fasten 2 screws to fix.M2.5*L3 PN: MM25030IPX7Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

9. Take LCD bezel to combine with LCD module and press down on all edges to

snap the front bezel and LCD cover together, and then fasten 6 screws on LCDModule.

M2.5*L5 PN: MM25050IL64Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

M2.5*L5

M2.5*L3

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10. Get the hinge cover then install to LCD module, fasten 2 screws to fix hingecover.

M2.5*L3 PN: MM25030IPX7Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

Instal l ing LCD Module to Base Unit.

1.  Get the LCD module install to Base unit; fasten 2 screws on LCD hinge to fix.

M2.5*L5

L C D M O D U L E

T O B A S E U N I T

M2.5*L3

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M2.5*L6 PN: MM25060IL69Twist force: 3.0+/ -0.2KG/ CMNumber 1 cross screwdriver

2.  Organize the LCD cable and W/ L cable.3.  Turn over the Base unit then fasten 2 screws on LCD hinge.

M2.5*L6 PN: MM25060IL69Twist force: 3.0+/ -0.2KG/ CMNumber 1 cross screwdriver

4.  Stand up Base unit then fasten 2 screws on LCD hinge.M2.5*L6 PN: MM25060IL69

M2.5*L6 

M2.5*L6 

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Twist force: 3.0+/ -0.2KG/ CMNumber 1 cross screwdriver

K/B Module & Wireless ModuleThe illustrations below showed how to install the K/ B Module & Wireless moduleonto the notebook.

Install i ng K/B Module.

1. Install the Function cable to Function Board then lock.

2.  Install Function unit to K/ B cover then fasten 3 screws to fix.M2.5*L3 PN: MM25030IPX7Twist force: 2.0+/ -0.2KG/ CMNumber 1 cross screwdriver

K / B M O D U L E

A S S E M B L Y

K / B \ K / B

C O V E R \ W I R E L E S S

M2.6*L6

M2.5*L3

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3.  Install K/ B Cover to system then arrange the function cablel.

4.  Get K/ B install to system, get 4 hooks lock.

5.  Install K/ B cover.

Install i ng Wireless Module.

1.  Install wireless card into Mini-PCI slot.W I R E L E S S

M O D U L E

A S S E M B L Y

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2.  Connect the antenna cable and wireless card.

Base Door The illustrations below showed how to install Base door onto the notebook.

Assembly Base Door.

Get Base Door install the Base unit, fasten the accessory 5 screws.Twist force: 2.5+/ -0.2KG/ CMNumber 1 cross screwdriver

Bat tery ModuleThe illustrations below showed how to install the Battery module onto thenotebook.

B A S E D O O R

A S S E M B L Y

B A T T E R Y

M O C U L E

B A S E D O O R

A S S E M B L Y

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Assembly Batt ery Module.

Install battery pack into battery slot properly then lock.

Thanks.

B A T T E R Y

M O D U L E

A S S E M B L Y

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