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    INSTITUTE OF ENGINEERING

    DEPARTMENT OF industrial ENGINEERING

    Thapathali campus, Kathmandu

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    CONTENTS

    Sheet No. 1: Isometric Drawing 3

    Sheet No. 2: Oblique Drawing 6

    Sheet No.3: Perspective Projection 7

    Sheet No.4: Dimensioning 9

    Sheet No. 5: Limit, Fit and Tolerances 11

    Sheet No. 6: Screw, Bolt, Thread, Nut, Stud 12

    Sheet No.7: Riveting, Welding and Piping 15

    Sheet No. 8: Dissembly Drawing 18

    Sheet No.9: Assembly Drawing I 20

    Sheet No.10: Assembly Drawing II 23

    Sheet No. 11: Electrical and Electronics Drawing 26

    Sheet No. 12: Structural and Topographical Drawing 28

    Sheet No. 13 : Model Solution of Sheet No. 5 30

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    1. Draw the isometric drawings from the given orthographicviews in Figure T1.1ato T1.1f.

    Figure T1.1a Figure T1.1b

    100

    15

    20

    15

    20

    45

    20

    45

    50

    20

    10

    25

    10 10

    20

    40

    60

    30

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    Figure T1.2a Figure T1.2b

    3. A cylindrical slab having 75 mm as diameter and 45 mmthickness, is surmounted by a cube of edge 38 mm. On the top of

    the cube rests a square pyramid of altitude 38 mm and side of

    base 25 mm. The axes of the solids are in the same straight line.

    Draw the isomeric view of the combination of these solids.

    4. A sphere of diameter 45 mm rests centrally over a frustumof cone of base diameter 60 mm, top diameter 40 mm and height 60

    mm. Draw isometric projections of the combination of solids.

    5. A cylindrical slab of 70 mm as diameter and 40 mm thicknessis surmounted by a frustum of a square pyramid of base side 45

    mm, top base side 25 mm and height 50 mm. The axes of the two

    solids are on a common straight line. A sphere of diameter 40mm

    is centrally placed on top of the frustum. Draw the isometric

    view of the solids.

    6. A cube of sides 60mm is resting on the ground. A cylinder ofbase diameter 50 mm and height 60mm is kept over that. On top ofthe cylinder, a hexagonal pyramid of side of base 20 mm and

    altitude 40 mm is kept. The axis of the three solids lies in the

    same vertical line. Draw the isometric view.

    SQ50

    30

    9

    22

    34

    R20

    R9

    7456 18

    2 HOLES 9

    32

    9

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    1. Draw the perspective projection from the givenorthographic views in Figure T3.1ato T3.1d.

    Figure T3.1a Figure T3.1b

    Figure T3.1c Figure T3.1d

    30

    30

    45

    20

    60

    100

    50

    60

    10

    30

    3012

    15

    10

    80

    50

    3535

    20

    30

    40

    30

    72

    54

    72

    9

    4527

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    A square prism of side base 30 mm and height 50 mm rests withit base on the ground and one of the rectangular faces

    inclined at 300 to the picture plane. The nearest vertical

    edges touches the PP. The station point is 45 mm in front of the

    PP, 60 mm above the ground an opposite to the nearest

    vertical edge that touches the PP. Draw the perspective view

    of the prism.

    A hexagonal prism, side of base 25 mm and height 50 mm withits base on the ground plane such that one of its

    rectangular faces is inclined at 300 to the picture plane and

    the vertical edge nearer to PP is 15 mm behind it. The station

    point is 45 mm in front of the picture plane. 70 mm above the

    ground plane and lies in a central plane, which is 15 mm left

    to the vertical edge nearer to the picture plane. Draw the

    perspective projection of the prism.

    Draw the perspective view of a cube of 25 mm edge, resting onground with one of its faces. It has one of its vertical edges in

    the picture plane and all its vertical faces are equally

    inclined the picture plane. The station point is 55 mm in front

    of the picture plane, 40 mm above the ground and lies in the

    central plane, which is 10 mm left of the center of the cube.

    A model of steps has 3 steps of 15 mm tread and rise 10 mm. Thesteps measure 60 mm wide. The vertical edge of bottom steps,

    which is nearer to the picture plane, is 25 mm behind PP and

    the width of steps recede to the left at an angle of 300 to PP.

    The station point is 100 mm in front of PP and 60 mm above the

    ground plane and 30 mm to the right of the vertical edge,

    which is nearest to PP. Draw the perspective view of the

    model.

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    1. For Figure T4.1, dimension its orthographic view by alignedsystem of dimensioning.

    Figure T4.1 2. For Figure T4.2, dimension its orthographic view byunidirectional system of dimensioning.

    Figure T4.2

    3. Measure and dimension properly as per dimensioning rulesfor holes given in Figure T4.3 (a)to Figure T4.3(c).

    4. Measure and dimension properly as per dimensioning rulesfor counter sinks and counter bores given in Figure T4.4 (a)and

    Figure T4.4 (f).

    20

    30

    45

    20

    10

    25

    20

    40

    100

    4818

    150

    7248

    18

    22 4

    2

    24

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    5. Dimension the chamfers shown in Figure T4.5 (a) & (b),external threads shown in Figure T4.5(c), internal threads

    shown in Figure T4.5 (d).

    6. Dimension the tapered features shown in Figure T4.6 (a)& (b).

    Figure T4.3

    Figure T4.4

    (a) (b) (c)

    (a) (b) (c)

    (d) (e) (f)

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    ?Figure T4.5

    Figure T4.6

    1. Find (i) type of fit and (ii) tolerances of a 45 mm diametershaft rotating at a normal speed.

    2. Fix the limits of tolerance and allowance for a 25 mmdiameter shaft and hole pair designated by T6/h5. Find the typeof fit and comment on the application of this type of fit.

    3. Fix the limits of tolerance for a 50 mm diameter shaft andhole pair designated by H8/p7. Find the type of fit and comment

    on the application of this type of fit.

    4. Draw the standard symbol for the machining processes: Surface to be obtained without removal of material. Surface to be coated. Surface to be precision grinding. Surface to be obtained by fine turning.

    5. Draw the roughness grade symbols for the surfaces of anobject shown in Figure T5.5.

    (a) (b) (c) (d)

    (a) (b)

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    The plane surfaces

    of the object are

    produced from

    shaping machine.

    Holes are produced

    by normal drilling

    process. Top

    surfaces are also

    super finished and

    central hole issuper finished by

    lapping.

    Figure T5.5

    50

    70

    30

    8

    22

    30

    20

    2 10

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    1. Draw the metric thread, as shown in Figure T6.1, takingsuitable value of pitch.

    Figure T6.1: Metric Thread

    2. Draw a screw fastening shown in Figure T6.2 with suitablevalue of dimensions.

    3. Draw a stud joint to conventional ratios for the piecesshown in Figure T6.3.

    0.125 P

    0.25 P

    0.375H

    0.625H

    60

    P

    0.5 P

    MAJORDIAM

    ETER

    PITCHDIAMETE

    R

    MINORDIAMETER

    H = 0.866025 P

    0.125H

    H

    0.25H

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    Figure T6.2 Figure T6.3

    4. Draw a bolted joint to conventional ratios as shown inFigure T6.4. Take d = 20 mm, m = 20 mm and n = 30 mm.

    27 22

    56

    46

    6

    22 6

    0

    720

    30

    14

    20

    M12 M12

    14

    90

    26

    M24

    90

    25

    40 5

    27

    0

    74

    60

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    Figure T6.4: Hexagonal Bolt

    5. Draw front view and top view of pieces fasten together with18 mm square bolt and nut as shown in Figure T6.5.

    6. Taking suitable value of 'D' draw the eyebolt as shown in theFigure T6.6.

    d1

    d

    c

    l

    l

    0R

    A

    R2

    D

    H

    S

    n

    m

    h

    R1

    D

    W K

    d1 = 0.85 d

    H = 0.8 d

    h = 0.7 d

    DW = 2.5 d

    S = 0.15 d

    A = 1.1 d

    l0 = 2 d to 2.5 d

    R = 1.5 d

    R1 = d

    R2 = 0.5 c

    c = S to 2 S

    K = 3 d

    D = 2 d

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    Figure T6.5: Square Head Bolt Figure T6.6: Eye Bolt

    22 22 22

    50

    50

    4 D

    2 D

    1.4D

    2.8D

    0.6D

    0.8D

    D

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    1. Draw the plan and sectional elevation of the followingriveted joints. Take the diameter of the rivet 24 mm. Single riveted lap joint Double riveted chain lap joint Double riveted zig-zag lap joint Single riveted, single strap butt joint Single riveted, double strap butt joint Double riveted, double strap chain butt joint Double riveted, double strap zig-zag butt joint

    2. Figure T7.2(a) and T7.2(b) show the isometric of a machinepart to be fabricated by the welding process. Draw its

    orthographic view. Choose suitable types of weld and represent

    it on the drawings through respective symbols.

    Figure T7.2(a) Figure T7.2(b)

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    3. Sketch the symbol of the following joints and parts of piping: 900 elbow 450 bend Reducer Tee Cross Plug Union Nipple Cap Check Valve

    4. Redraw a single line and a double line drawing of the portionof a piping system as shown in Figure T7.4.

    Figure T7.4

    STEAM MAIN

    GATE VALVE

    TEE

    ELBOW

    BOILER

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    5. Figure T7.5shows a building drawing. Sketch an isometric ofthe building and draw diagrammatic isometric showing a piping

    system with overhead tank, solar water heater system, supply

    for toilet, kitchen and inlet supply from underground tank and

    water pump.

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    Figure T7.5

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    1. Make a complete set of working drawings for a V-blockClamp shown in Figure T8.1.

    Figure T8.1: V-block Clamp

    R5

    45

    51

    2

    1

    72

    14

    48

    21

    4

    21

    45

    4 20

    18

    3 DRILL

    18

    R3

    M12 1.5

    16 8

    21

    28

    9

    6

    4

    72

    R21

    R30

    SCREW END

    96 LONG

    6

    36

    12

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    2. Figure T8.2 shows the assembly drawing of a centeringcone. Make a detail drawing of all parts.

    1 Guide St 42 3

    1 Centering

    Pin

    C60 2

    1 Centering St 42 1

    35

    R2

    45

    6

    7

    8

    610

    38

    106

    18

    25

    10

    18

    R3

    90

    2

    5

    13

    16

    1

    3

    2

    60

    6066

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    Cone

    Nos.

    Reqd.

    Name Material St. No. Weight Notes

    Figure T8.2: Centering Cone

    SHEET NO: 9

    (ASSEMBLY DRAWING I)

    1. Figure T9.1 the details of a split bearing. Draw theassembled front view with section. Take any length for the

    shaft.

    1

    2

    80

    250 2040

    2 16

    15

    70110

    40

    2 M12

    110

    15

    2 12

    6

    70

    40

    4

    488

    48

    72

    606

    48

    BASE (C. I.)

    1 OFF

    CAP (C. I.)

    1 OFF

    BUSH (G. M.)

    1 OFF

    SHAFT (M. S.)

    1 OFF

    M12 STUD (M. S.)

    2 OFF

    M12 STANDRAD NUT (M. S.)

    2 OFF

    20

    20

    68

    R30

    28

    R30

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    Figure T9.1: Split Bearing

    2. Figure T9.2 shows the detail drawing of a UniversalCoupling for connecting two shafts. Assemble the parts and

    draw the sectional front view and the top view.

    Figure T9.2: Universal Coupling

    3. Figure T9.3shows the detail drawing of an antivibrationmount. Assemble the parts and draw the sectional front view

    and the side view.

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    Figure T9.3: Antivibration Mount

    6

    14

    6Drill

    M24

    Semi

    finHexBo

    lt

    SlottedNutM24

    CotterPin548

    Lg

    10

    10

    92

    46

    72

    25 Dril2 Holes

    48

    20

    10

    80

    48

    R16

    14 Drill, 3 Holes

    42

    42

    72

    48 Bore

    64

    20

    R12

    12

    88

    View 'A'

    View'

    A'

    Body CI

    24D

    48D

    64D

    34

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    4. Figure T10.1 shows the detail drawing of a Screw jack.Assemble the parts and draw the half sectional front view

    (right half) and the top view.

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    Figure T10.1: Screw Jack

    5. Figure T10.2 shows the detail drawing of a Stuffing Boxfor a small steam engine. Assemble the parts and draw the half

    sectional front view and the top view.

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    Figure T10.2: Stuffing Box

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    6. Figure 10.3shows the detail drawing of an antivibrationmount. Draw front view of the assembly.

    Figure T10.3: Antivibration Mount

    ?

    Hex M24 3 (M.S.) Hex M24 3 Nut (M.S.)

    30

    80

    60

    40

    18

    72 48

    R12

    R6

    Bushing (Rubber)2 Req'd

    64

    34 648

    24

    Pivot Arm, (M.S.)

    10

    92

    80

    1256

    12 92 12R12

    25

    Base for Pivot Arm (M. S.)

    30

    15016 16

    View X

    R12

    18

    View X

    204

    240

    Washer (M. S.)2 Req'd

    5025

    5

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    SHEET NO: 11

    (ELECTRICAL AND ELECTRONOCS DRAWING)

    1. Complete the circuit diagram shown in Figure T1.1aand FigureT1.1busing standard symbols.

    Component List

    C1 10-365 pF variable

    capacitor

    D1 Germanium Diode

    L1 Loopstick antenna coil

    with center tap

    T1 Output transformer:

    2500 primary, 3 ? 4 secondary

    Q1 NPN type RF transistor

    Q2 PNP type audio

    transistorFigure T11.1a

    Component List

    Capacitors

    C1 100 pF

    trimmerC2 50 pF

    C3 150 pF

    variable

    C4 470 pF

    C5, C6 1000 pF

    C7, C8 0.1 F

    Resistors ()

    R1, R2,

    R3

    22 k

    R4 270

    Coils

    L1 6 H ceramic

    or air core

    L2 1mH RF choke

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    Figure T11.1b Semiconductors

    D1 1N914 silicon

    diode

    D2 6V, 1 W zener

    diode

    O1 40673 dual gate

    MOSFET

    2. Draw the symbols for the following: Amplifier Transformer

    Capacitor Generator

    Fuse Motor

    Inductor 3-Phase Wye

    Resistor 3-Phase Delta

    Thermocouple

    3. Draw a plan view of an electrical wiring diagram (for onefloor), having two bed rooms, one kitchen and one bath room as

    shown in Figure T11.3.

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    Draw the part drawing for component No. 1, 3, 4, and 6 of thefollowing structure shown in Figure T12.1 with detail

    dimensions.

    Parts List (Steel structure frame of a table)

    Component

    No.

    Description Quantity Remarks

    8 Nut, Bolt Washer (M 12

    40)

    62

    7 M. S. P1.10 150 150 46 M. S. P1.8 250 300 4 Gusset Plate

    5 M. S. Flat 8 75 4 Compute requiredlength

    4 ISA 75 75 8 4 Compute requiredlength

    3 ISA 100 100 10 4

    2 ISMC 250 2000 2

    1 ISMC 250 4000 2

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    Figure T12.1

    Draw symbols of six common natural surfaces features(streams, lakes, etc) and six common development features

    (roads, buildings, etc.)

    ?Draw a topographical map of a country state similar tothat shown in Figure T12.3.

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    Figure T12.3

    Figure T11.3

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    1. Find (i) type of fit and (ii) tolerances of a 45 mm diametershaft rotating at a normal speed.

    6.2. Fix the limits of tolerance and allowance for a 25 mm

    diameter shaft and hole pair designated by T6/h5. Find the type of

    fit and comment on the application of this type of fit.

    6.3. Fix the limits of tolerance for a 50 mm diameter shaft and

    hole pair designated by H8/p7. Find the type of fit and comment

    on the application of this type of fit.

    5

    0.025

    5

    0

    49.975

    4

    9.95

    4.959

    4.946

    2

    4.991

    0.054

    25

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    Figure T5.4

    5. Draw the roughness grade symbols for the surfaces of anobject shown in Figure T5.6.

    Figure T5.6

    5

    0.000

    5

    0.039

    5

    0.026

    5

    0.051

    22

    70

    50

    30

    8

    2 10

    20

    N5

    N5

    N10

    N5

    N7

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    6.6. Suggest suitable fits and their letter and tolerance

    grades for the components shown in Figure T5.4.