engine complete - takegawapart nos for a part, choose and order the part quoting the part no. ,...
TRANSCRIPT
COPY
P-1
spec.+R with Twin Spark+R
Engine Complete PARTS LIST
Cylinder Head / Camshaft ・・・・・
Cylinder / Piston / Crankshaft ・・・・
Right-side crankcase cover・・・・・
Clutch ・・・・・・・・・・・・・・
Crankcace / Oil pump ・・・・・・・
Tensioner / Cam chain・・・・・・・
Transmission・・・・・・・・・・・
Kick starter spindle ・・・・・・・・
Shift drum / Shift fork・・・・・・・・
Generator cover・・・・・・・・・・
Ignition coil・・・・・・・・・・・・
Inlet pipe・・・・・・・・・・・・・
P2 -P10P11-P12P13-P16P17-P20P21P22P23-P30P31P32-P37P38P39P40
About parts list:●Please make use of these parts lists for placing an order for repair parts.●Please quote parts Item Nos in ordering the parts. (Please note that we are not in a position to accept your orders in other ways than this.)●In these parts lists are included those parts which you can choose and use as optional parts. To avoid ordering wrong parts, before placing an order, please check a type or kind of your part or product for which you are ordering parts.●It is highly likely that the parts are subject to change. We manage these parts by the applicable serial Nos. In case there are a plural number of Part Nos for a part, choose and order the part quoting the Part No. , after checking the “Initial applicalble serial No” and “Final applicalble serial No”.● As you see from the lists, there are some parts for which we are not in a position to accept your order as a single unit. Please note that In this case, please order a set of parts which includes your required parts.
・※ marks show that the parts are optional ones.
・The quantity in “In packs of” shows the quantity of the part supplied in the relative Part No. For example, the quantity of 2 in “In packs of” shows that the parts of the corresponding Part No. come in 2. pieces And in case the quantity is 2SETS, the set parts come in 2 sets.
・And those parts without Part No. show that they are not available.
CONTENTS
・The “Qty” in the parts list shows the quantity of parts used.
COPY
P-2
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 SP/H-4SM-T000 Cylinder head sub ASSY. 1 12 14431-SPH-T00 Rocker arm COMP. 2 13 14451-4SM-T00 Rocker arm shaft, IN 1 14 000-03-113 Rocker arm shaft, EX 1 15 000-08-003 Cam sprocket 1 16 000-03-063 Cam gear washer 1 1SET 4SM-101987 000-08-011 Socket cap screw, M5X12 2 48 000-08-010 Cam shaft circlip 1 39 000-03-126 Left-side cover 1 1SET 4SM-10001 4SM-1019810 000-03-069 Breather cap 1 1SET11 000-03-070 Inspection caps 1 1SET12 000-03-127 Right-side cover 1 1SET13 000-13-071 Left-side cover O-ring 1 514 000-13-061 Inspection caps O-ring 1 215 09-071-039 O-ring, S-15 1 416 000-13-072 Right-side cover O-ring 1 517 000-03-059 Socket cap screw, M5X15 6 418 Socket cap screw, M5X10 119 000-03-060 Socket cap screw, M5X12 4 4
Cylinder Head/Camshaft (+R)
7
4342
48
44
45
41
40
1
46
19
19 19
19
15
16
12
17 17
104
3
38 39
8
5
25
24
9
6
13
17
18
1745
4443
42
48
41
40
4947
50 5251
14
1114
17 17
55
2122
21
2120
22
2222
35
34
33
3334
23
2
2
54 37 53
17
17
17
17
17
1718
19
19
19
19
26
2728
293031
32
56
36
13
14
1415
16
COPY
P-3
Cylinder Head/Camshaft (+R)
7
4342
48
44
45
41
40
1
46
19
19 19
19
15
16
12
17 17
104
3
38 39
8
5
25
24
9
6
13
17
18
1745
4443
42
48
41
40
4947
50 5251
14
1114
17 17
55
2122
21
2120
22
2222
35
34
33
3334
23
2
2
54 37 53
17
17
17
17
17
1718
19
19
19
19
26
2728
293031
32
56
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 Copper sealing washer 121 Sealing washer 322 Cap nut, M7 423 BW-00-0008 Socket cap screw, M6X18 1 424 000-03-092 Dowel pin, 8X12 1 325 01-08-0012 ※Cam shaft, S-12 1 1 ※S-12 (option) STD 4SM-10198
01-08-0015 ※Cam shaft, S-15 1 1 ※S-15 (option) STD01-08-0020 ※Cam shaft, S-20 1 1 ※S-20 (option) STD01-08-0025 ※Cam shaft, S-25 1 1 ※S-25 (option) STD 4SM-1019801-08-0030 ※Cam shaft, S-30 1 1 ※S-30 (option) STD01-08-0035 ※Cam shaft, S-35 1 1 ※S-35 (option) STD
26 01-08-0101 Cam shaft kit, S-12D 1SET01-08-0102 Cam shaft kit, S-15D 1SET01-08-0103 Cam shaft kit, S-20D 1SET01-08-0104 Cam shaft kit, S-25D 1SET01-08-0105 Cam shaft kit, S-30D 1SET01-08-0106 Cam shaft kit, S-35D 1SET
27 14100-2SM-T00 Cam shaft, S-12D 1 1 S-12D (CRF-STD) 4SM-1020414100-2SM-T10 Cam shaft, S-15D 1 1 ※S-15D (option)
36
13
14
1415
16
COPY
P-4
Cylinder Head/Camshaft (+R)
7
4342
48
44
45
41
40
1
46
19
19 19
19
15
16
12
17 17
104
3
38 39
8
5
25
24
9
6
13
17
18
1745
4443
42
48
41
40
4947
50 5251
14
1114
17 17
55
2122
21
2120
22
2222
35
34
33
3334
23
2
2
54 37 53
17
17
17
17
17
1718
19
19
19
19
26
2728
293031
32
56
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.27 14100-2SM-T20 Cam shaft, S-20D 1 1 ※S-20D (option)
14100-2SM-T30 Cam shaft, S-25D 1 1 S-25D (Monkey-STD) 4SM-1020414100-2SM-T40 Cam shaft, S-30D 1 1 ※S-30D (option) STD14100-2SM-T60 Cam shaft, S-35D 1 1 ※S-35D (option) STD
28 14103-SPH-T10 Weight 1 1 4SM-1020429 14106-SPH-T00 Cam sprocket washer 1 1 4SM-1020430 14104-KL3-T00 Plate 1 1 4SM-1020431 000-03-139 Snap ring, 6mm 1 5 4SM-1020432 11134-SPH-T10 Left-side cylinder head side cover 1 1 4SM-1020433 000-03-114 Tappet adjusting screw 2 134 000-03-115 Tappet adjusting nut 2 135 01-000-0036 Head nut & Sealing washer SET 1SET36 01-13-8002 O-ring SET 3SET37 000-03-060 Right-side cover screw SET 1SET38 14711-4SM-T01 Intake valve 1 139 14721-4SM-T01 Exhaust valve 1 140 000-03-055 Valve spring outer seat 2 241 000-03-064 Valve stem seal 2 242 Valve spring, outer 2
36
13
14
1415
16
COPY
P-5
Cylinder Head/Camshaft (+R)
7
4342
48
44
45
41
40
1
46
19
19 19
19
15
16
12
17 17
104
3
38 39
8
5
25
24
9
6
13
17
18
1745
4443
42
48
41
40
4947
50 5251
14
1114
17 17
55
2122
21
2120
22
2222
35
34
33
3334
23
2
2
54 37 53
17
17
17
17
17
1718
19
19
19
19
26
2728
293031
32
56
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.43 Valve spring, inner 244 01-12-084 Valve spring retainer 2 245 000-03-056 Valve cotter 4 446 000-03-098 Oversized valve guide SET, IN 1 1SET47 000-03-099 Oversized valve guide SET,EX 1 1SET48 01-12-0101 Valve spring SET 1SET49 000-03-057 Stud bolts, 6 x 32 2 250 NTN-6902Z Radial ball bearing 1 151 000-13-090 C-shaped ring 1 352 01-000-0058 Radial ball bearing & C-shaped ring 1SET53 000-03-060 Left-side cover screw SET 1SET 1SET54 000-03-059 Inspection cap screw SET 1SET 1SET55 NGK-CR8HSA Spark plug 1 156 000-03-140 Thumb screw, 3 x 28 1 1 4SM-10204
36
13
14
1415
16
COPY
P-6
Cylinder Head/Camshaft (Twin Spark)
50
5136
12
19
19
19
19
15 17
16
17
10144
3
1
4947
46
48
52
44
45
4849
45
46
47
4452
53
54 5655
4243
11
17
14
17
26
8
5
6
25
7 39
13
18
19
19
18
9
40
5741
3435
34 35
24
2
2
22
22
2221
23
23
2323
61
15
37
16
14
1441
1317
17
17
17
19
19
19
1919
1918
18
3858 59
17
17
20
20
27
2829
303132
33
62
20
20
60
17
17
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 SP/H-4SM-T100 Cylinder head sub ASSY. 1 1 Twin Spark2 14431-SPH-T00 Rocker arm COMP. 2 13 14451-4SM-T00 Rocker arm shaft, IN 1 14 000-03-113 Rocker arm shaft, EX 1 15 000-08-003 Cam sprocket 1 16 000-03-063 Cam gear washer 1 1SET7 000-08-011 Socket cap screw, M5X12 2 48 000-08-010 Cam shaft circlip 1 39 000-03-128 Left-side cover 1 1SET10 000-03-069 Breather cap 1 1SET11 000-03-070 Inspection caps 1 1SET12 000-03-127 Right-side cover 1 1SET13 12396-SPH-T00 Left-side cover O-ring 1 114 000-13-061 Inspection caps O-ring 1 215 09-071-039 O-ring, S-15 1 416 000-13-072 Right-side cover O-ring 1 517 000-03-059 Socket cap screw, M5X15 4 4 4SM-10198
Socket cap screw, M5X15 6 4 4SM-1020418 Socket cap screw, M5X20 2
COPY
P-7
Cylinder Head/Camshaft (Twin Spark)
50
5136
12
19
19
19
19
15 17
16
17
10144
3
1
4947
46
48
52
44
45
4849
45
46
47
4452
53
54 5655
4243
11
17
14
17
26
8
5
6
25
7 39
13
18
19
19
18
9
40
5741
3435
34 35
24
2
2
22
22
2221
23
23
2323
61
15
37
16
14
1441
1317
17
17
17
19
19
19
1919
1918
18
3858 59
17
17
20
20
27
2829
303132
33
62
20
20
60
17
17
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.19 000-03-060 Socket cap screw, M5X12 6 4 4SM-10198
Socket cap screw, M5X12 4 4 4SM-1020420 BW-00-0049 Socket cap screw, M5X22 2 4 4SM-1020421 Copper sealing washer 122 Sealing washer 323 Cap nut, M7 424 BW-00-0008 Socket cap screw, M6X18 1 425 000-03-092 Dowel pin, 8X12 1 326 01-08-0012 ※Cam shaft, S-12 1 1 ※S-12 (option)
01-08-0015 ※Cam shaft, S-15 1 1 ※S-15 (option)01-08-0020 ※Cam shaft, S-20 1 1 ※S-20 (option)01-08-0025 Cam shaft, S-25 1 1 ※S-25 (option) 4SM-1019801-08-0030 ※Cam shaft, S-30 1 1 ※S-30 (option)01-08-0035 ※Cam shaft, S-35 1 1 ※S-35 (option)
27 01-08-0101 Cam shaft kit, S-12D 1SET01-08-0102 Cam shaft kit, S-15D 1SET01-08-0103 Cam shaft kit, S-20D 1SET01-08-0104 Cam shaft kit, S-25D 1SET01-08-0105 Cam shaft kit, S-30D 1SET
COPY
P-8
Cylinder Head/Camshaft (Twin Spark)
50
5136
12
19
19
19
19
15 17
16
17
10144
3
1
4947
46
48
52
44
45
4849
45
46
47
4452
53
54 5655
4243
11
17
14
17
26
8
5
6
25
7 39
13
18
19
19
18
9
40
5741
3435
34 35
24
2
2
22
22
2221
23
23
2323
61
15
37
16
14
1441
1317
17
17
17
19
19
19
1919
1918
18
3858 59
17
17
20
20
27
2829
303132
33
62
20
20
60
17
17
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.27 01-08-0106 Cam shaft kit, S-35D 1SET28 14100-2SM-T00 Cam shaft, S-12D 1 1 S-12D (CRF-STD) 4SM-10204
14100-2SM-T10 Cam shaft, S-15D 1 1 ※S-15D (option)14100-2SM-T20 Cam shaft, S-20D 1 1 ※S-20D (option)14100-2SM-T30 Cam shaft, S-25D 1 1 S-25D (Monkey-STD) 4SM-1020414100-2SM-T40 Cam shaft, S-30D 1 1 ※S-30D (option) STD14100-2SM-T60 Cam shaft, S-35D 1 1 ※S-35D (option) STD
29 14103-SPH-T10 Weight 1 1 4SM-1020430 14106-SPH-T00 Cam sprocket washer 1 1 4SM-1020431 14104-KL3-T00 Plate 1 1 4SM-1020432 000-03-139 Snap ring, 6mm 1 5 4SM-1020433 12341-SPH-T11 Left-side cylinder head side cover 1 1 4SM-1020434 000-03-114 Tappet adjusting screw 2 135 000-03-115 Tappet adjusting nut 2 136 01-000-0036 Head nut & Sealing washer SET 1SET37 01-13-8004 O-ring SET 3SET38 000-03-094 Left-side cover screw SET 1SET39 000-03-095 Dowel pin, 7X10 2 240 12351-SPH-T00 Spark plug sleeve 1 1
COPY
P-9
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.41 000-03-075 Plug sleeve O-ring 1 342 14711-4SM-T01 Intake valve 1 143 14721-4SM-T01 Exhaust valve 1 144 000-03-055 Valve spring outer seat 2 245 000-03-064 Valve stem seal 2 246 Valve spring, outer 247 Valve spring, inner 248 01-12-084 Valve spring retainer 2 249 000-03-056 Valve cotter 4 450 000-03-098 Oversized valve guide SET, IN 1SET51 000-03-099 Oversized valve guide SET,EX 1SET52 01-12-0101 Valve spring SET 1SET53 000-03-057 Stud bolts, 6 x 32 2 254 NTN-6902Z Radial ball bearing 1 155 000-13-090 C-shaped ring 1 3SET56 01-000-0058 Radial ball bearing & C-shaped ring 1SET57 NGK-ER8EH Spark plug 1 158 000-03-059 Inspection cap screw SET 1SET 1SET59 000-03-060 Right-side cover screw SET 1SET
Cylinder Head/Camshaft (Twin Spark)
50
5136
12
19
19
19
19
15 17
16
17
10144
3
1
4947
46
48
52
44
45
4849
45
46
47
4452
53
54 5655
4243
11
17
14
17
26
8
5
6
25
7 39
13
18
19
19
18
9
40
5741
3435
34 35
24
2
2
22
22
2221
23
23
2323
61
15
37
16
14
1441
1317
17
17
17
19
19
19
1919
1918
18
3858 59
17
17
20
20
27
2829
303132
33
62
20
20
60
17
17
COPY
P-10
Cylinder Head/Camshaft (Twin Spark)
50
5136
12
19
19
19
19
15 17
16
17
10144
3
1
4947
46
48
52
44
45
4849
45
46
47
4452
53
54 5655
4243
11
17
14
17
26
8
5
6
25
7 39
13
18
19
19
18
9
40
5741
3435
34 35
24
2
2
22
22
2221
23
23
2323
61
15
37
16
14
1441
1317
17
17
17
19
19
19
1919
19
18
18
3858 59
17
17
20
20
27
2829
303132
33
62
20
20
60
17
17
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.60 000-03-141 Left-side cover screw SET 1SET61 NGK-CR8HSA Spark plug 1 162 000-03-140 Thumb screw, 3 x 28 1 1 4SM-10204
COPY
P-11
Cylinder/Piston/Crankshaft
34
5
21 22
6
6
7
7
3
20
10
1211
12
9
6
1 7
4
6 8
75
13
15
19
17
16
18
19
17
16
16
14
2
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 12108-4VS-T00C Cylinder φ56 1 1 125cc 56φ
12109-4VL-T00C Cylinder φ57 1 1 138cc 57φ 4SM-102242 121094HL-T00C Cylinder φ57 1 1 138cc 57φ 4SM-10225~3 12251-P3V-T20 Cylinder head gasket 1 1 125cc 57φ
12251-P3V-T20-T0 Cylinder head gasket 1 1 138cc 58φ4 12191-4VP-T00 Cylinder gasket 1 15 000-13-018 Rubber seal (black) 1 26 Dowel pin, 8 x 14 27 Dowel pins, 8 x 12 28 BW-00-0015 Socket cap screw, M6 x 20 1 109 13108-4SM-T00 Piston φ56 1 1 125cc, φ56+R
13108-4SM-T10 Piston φ56 Twin Spark 1 1 125cc, φ56 Twin Spark000-02-134 Piston φ57 (With piston pin 13X36) 1 1SET 138cc, φ57 4SM-1014413109-4SM-T20 Piston φ57 1 1 138cc, φ57 4SM-10155~
10 01-15-020 Piston ring set (1st,2nd,Oil) 1 1SET 125cc, φ5601-15-017 Piston ring set (1st,2nd,Oil) 1 1SET 138cc, φ57
11 13111-GEF-T00 Piston pin 13X36 1 1 125cc 1 1 138cc 4SM-10155~
13112-165-T01 Piston pin 13X38.5 1 1 138cc 4SM-10144
COPY
P-12
Cylinder/Piston/Crankshaft
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.12 000-02-120 Piston pin circlip 2 613 01-10-0071T Crankshaft COMP. 50mm (3B) 1 1 125cc, 50mm, three-point-support
01-10-0091T Crankshaft COMP. 54mm (3B) 1 1 138cc, 54mm, three-point-support14 01-10-0071 Crankshaft COMP. 50mm(2B) 1 1 125cc, 50mm, two-point-support 15 000-10-0010 Radial ball bearing 1 1 three-point-support 16 000-10-0005 Radial ball bearing 1 1
2 1 125cc, 50mm, two-point-support 17 14311-035-T00 Timing sprocket 1 118 90000-120FN-1.25 Flange nut M12 P-1.25 1 1 three-point-support 19 000-10-0007 Woodruff key 1 120 01-02-8242 Piston SET φ56 1SET 125cc, φ56+R
01-02-8243 Piston SET φ56 Twin Spark 1SET 125cc, φ56 Twin Spark01-02-8245 Piston SET φ57 1SET 138cc, φ57
21 000-13-078 Gasket B SET, 125cc 1SET 125cc000-13-085 Gasket B SET, 138cc 1SET 138cc
22 000-03-051 Dowel pin SET 1SET
34
5
21 22
6
6
7
7
3
20
10
1211
12
9
6
1 7
4
6 8
75
13
15
19
17
16
18
19
17
16
16
14
2
COPY
P-13
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 Right-side crankcase cover COMP. 1 AL,BR,SI,B 2 15413-181-T00 Oil filter spring 1 13 21253-22 Oil filter 1 14 21253-23 O-ring, 40 mm 1 15 15412-GEF-T20 Oil filter cover 1 16 BW-00-0060 Flange bolt, M6X16 1 67 09-06-0121 Hole cap 1 18 000-13-052 O-ring, 30mm 1 19 21253-45 Oil seal, 10X17X5 1 110 23261-28B-T00 Clutch release pinion 1 111 BW-00-0006 Flat head screw, 4 x 10 1 1012 21253-38 Clutch release rack 1 113 21253-43 Oil seal, 13.5 x 24 x 5 1 114 21253-42 Oil pot window set 1SET 1SET15 15411-GEF-T00 Thermostat hole cap 1 116 09-071-039 O-ring, 15mm 1 417 09-071-015 Sealing washer 2 1018 000-13-020 Oil plug bolts 2 119 11394-GW8-T01 Right-side crankcase gasket 1 1
2828
19
2526
24
127
9
10
30
7
298
11
12
14
13
1516
32
1817 4
5
6
23
2021
20 20 21
2020
22
31
Right-side crankcase cover (Wet-Type)
COPY
P-14
2828
19
2526
24
127
9
10
30
7
298
11
12
14
13
1516
32
1817 4
5
6
23
2021
20 20 21
2020
22
31
Right-side crankcase cover (Wet-Type)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 BW-00-0042 Flange bolt, M6X25 5 421 BW-00-0054 Flange bolt, M6X30 2 422 BW-00-0065 Flange bolt, M6X70 1 423 21253-30B Clutch cable COMP. 1 124 22812-181-T00 Clutch release arm 1 125 BW-00-0020 Flange bolt, M6X18 1 526 22815-165-T00 Clutch release arm spring 1 127 BW-01-0003 Plain washer, 10 mm 1 1028 000-00-0002 Dowel pin, 8X12 2 329 020-01-0001 Sealing washer 8 10 BR, SI, B (excluding AL)30 19331-GEF-T00 ※Oil hole plug 1 1 ※(option)31 02-01-501AL Special clutch cover, AL 1SET 1SET AL (Aluminum)
02-01-501BR Special clutch cover, BR 1SET 1SET BR (Brown)02-01-501SI Special clutch cover, SI 1SET 1SET SI (Silver)02-01-501B Special clutch cover, B 1SET 1SET B (Black)
COPY
P-15
34
33
337
8
15
1
45
3
13
14
2
6
371836
19
37
36
36 36
36
35
16
17
6
10
6
20
9
12
31
11
6
6
24
66
6
2526
27
30
29
28
21
21
2222
22
2223
32
Right-side crankcase cover (Dry-Type)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 11340-181-T30 Right-side crankcase cover COMP. 1 12 15413-181-T00 Oil filter spring 1 13 21253-22 Oil filter 1 14 21253-23 O-ring, 40 mm 1 15 15411-181-T00 Oil filter cover 1 16 BW-00-0002 Socket cap screw, M6X15 6 10 Wire type
Socket cap screw, M6X15 5 10 Hydraulic type7 09-06-0121 Hole cap 1 18 000-13-052 O-ring, 30mm 1 19 21253-45 Oil seal, 10X17X5 1 1 Wire type10 23261-28B-T00 Clutch release pinion 1 1 Wire type11 BW-00-0006 Flat head screw, 4 x 10 1 10 Wire type12 22110-29 Clutch release rack 1 1 Wire type13 21253-43 Oil seal, 13.5 x 24 x 5 1 114 22110-46 Oil pot window set 1SET 1SET15 22110-47 Oil seal, 60X80X8 1 116 22839-181-T00 Clutch cable receiver 1 1 Wire type17 22815-165-T00 Arm spring 1 1 Wire type18 22812-181-T00 Clutch release arm 1 1 Wire type
COPY
P-16
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.19 BW-00-0020 Flange bolt, M6X18 1 5 Wire type20 BW-01-0003 Plain washer, 10 mm 1 10 Hydraulic type21 09-071-036 Banjo bolt, 10X1.25 2 4 Hydraulic type22 09-071-015 Sealing washer 4 10 Hydraulic type23 22910-GEF-T00 Clutch hose, 840mm 1 1 Hydraulic type24 22870-181-T20 Clutch cable COMP. 1 1 Wire type25 22860-181-T00 Slave cylinder COMP 1 1 Hydraulic type26 020-01-0007 Piston seal 1 1 Hydraulic type27 22863-181-T00 Slave cylinder spring 1 1 Hydraulic type28 020-01-0008 Bleeder cap 1 1 Hydraulic type29 020-01-0009 Bleeder screw 1 1 Hydraulic type30 11661-181-T00 Clutch cover 1 1 Hydraulic type31 11650-181-T00 Clutch cover COMP. 1SET 1SET Wire type32 22110-61 Clutch cover COMP. 1SET 1SET Hydraulic type33 000-00-0002 Dowel pin, 8X12 2 334 11394-GW8-T01 Right-side crankcase gasket 1 135 BW-00-0003 Socket cap screw, M6X70 1 236 BW-00-0005 Socket cap screw, M6X25 5 1037 BW-00-0004 Socket cap screw, M6X30 2 5
34
33
337
8
15
1
45
3
13
14
2
6
371836
19
37
36
36 36
36
35
16
17
6
10
6
20
9
12
31
11
6
6
24
66
6
2526
27
30
29
28
21
21
2222
22
2223
32
Right-side crankcase cover (Dry-Type)
COPY
P-17
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 22301-181-T00 Thrust bearing seat 1 12 NTN-AXK1103 Thrust bearing 1 13 NTN-AS1103 Thrust washer, 17X30X1 1 14 BW-01-0034 Washer, 17X23X0.5 1 15 22100-165-T00 Clutch outer COMP. 1 16 NTN-6803 Radial ball bearing, 6803 2 17 28242-181-T00 Distance collar 1 18 23512-GEF-T00 Clutch spacer 1 19 22350-KRL-T00 Clutch pressure plate 1 110 21253-11 Friction disk 5 511 22311-165-T00 Clutch plate 4 112 22120-181-T00 Clutch center 1 113 241-39 External circlip 1 514 22401-181-T00 Clutch spring 4 115 22361-GEF-T00 Clutch lifter plate 1 116 NTN-6001 Radial ball bearing 6001 1 117 BW-00-0077 Flange hex bolt, M6X22 4 418 23121-181-T00 Primary drive gear 1 119 90431-001-T00 Lock washer, 14 mm 1 1
2524
21
20
1918
2223
5
89
11
12
3 4
26
27
76
6
10
1415
12
13
14
1414
16
1717
17 17
Clutch (Wet-Type)
COPY
P-18
2524
21
20
1918
2223
5
89
11
12
3 4
26
27
76
6
10
1415
12
13
14
1414
16
1717
17 17
Clutch (Wet-Type)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 90200-181-T00 Locking nut COMP. 1 121 21253-5 Conical spring washer, 14 mm 1 122 21253-46 Oil seal, 6x13x 5 1 123 000-03-093 C-ring, 13 mm 1 524 15342-GEF-T00 Oil pump drive gear 1 1 4SM-10001 4SM-10100
15341-GEF-T01 Oil pump drive gear 1 1 4SM-10101~25 RS017030100 Shim ring, 17X30X1 1 1 4SM-10001 4SM-1010026 21253-7B Bearing seat set 1SET 1SET27 21253-48A Bearing set 1SET 1SET
COPY
P-19
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 22301-181-T00 Thrust bearing seat 1 12 NTN-AXK1103 Thrust bearing 1 13 NTN-AS1103 Thrust washer, 17X30X1 1 14 23100-GEF-T00-C Primary driven gear COMP. 1 15 NTN-6803 Radial ball bearing 6803 2 16 22120-57 Oil seal, 17X28X7 1 17 23101-165-T10 Clutch outer 1 18 NTN-6903LLB Seal bearing 6903 1 19 22351-GEF-T00 Clutch pressure plate 1 110 02-02-0003 Friction disk 4 511 22311-165-T00 Clutch plate 5 112 22321-GEF-T00 Clutch plate B 1 113 22122-GEF-T01 Clutch center 1 114 241-39 External circlip 1 515 22401-181-T00 Clutch spring 4 116 22360-GEY-T10 Clutch lifter plate COMP. 1 117 NTN-6001ZZ Radial ball bearing 6001 1 118 BW-00-0077 Flange hex bolt, M6X22 4 419 23121-181-T00 Primary drive gear 1 1
26
1922
20
25
2123
24
1 2 3
27
4 56
7
5
828
9
10
1112
1413
16
15
17
15
1515
1818
18 18
Clutch (Dry-Type)
COPY
P-20
26
1922
20
25
2123
24
1 2 3
27
4 56
7
5
828
9
10
1112
1413
16
15
17
15
1515
1818
18 18
Clutch (Dry-Type)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 90431-001-T00 Lock washer, 14 mm 1 121 90200-181-T00 Locking nut COMP. 1 122 21253-5 Conical spring washer, 14mm 1 123 21253-46 Oil seal, 6X13X5 1 124 000-03-093 C-ring, 13 mm 1 525 15342-GEF-T00 Oil pump drive gear 1 1 4SM-10001 4SM-10100
15341-GEF-T01 Oil pump drive gear 1 1 4SM-10101~26 RS017030100 Shim ring, 17X30X1 1 1 4SM-10001 4SM-1010027 21253-7C Bearing seat set 1SET 1SET28 22110-60 Flat head screw, M6X15 6 5
COPY
P-21
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 Crankcase COMP., right-side 12 11191-GB4-T01 Crankcase gasket 1 13 Crankcase COMP., left-side 14 000-10-0012 Oil pump COMP. 1 15 000-10-0013 Oil filter screen 1 16 Stud bolt A 27 Stud bolt B 28 000-03-110 Stud bolt SET 1SET 1SET 125cc
000-03-110L Stud bolt SET 1SET 1SET 138cc9 09-071-032 Sealing washer 1 510 000-03-116 Dowel pin, 10X14 2 211 BW-00-0056 Flat head screw, M6X35 1 412 BW-00-0057 Flat head screw, M6X45 2 413 BW-00-0058 Socket cap screw, M6X45 1 414 BW-00-0012 Socket cap screw, M6X60 2 315 BW-00-0059 Socket cap screw, M6X65 4 416 01-000-0033 Drain plug bolt, 12mm 1 117 01-00-0021 Crankcase SET(L/R) (with seal/bearing/stud bolt) 1SET 125cc
01-00-0020 Crankcase SET(L/R) (with seal/bearing/stud bolt) 1SET 138cc
12
11
4
1
5
10 23
16
9 10
6
6
7
78
14
15
14
15 1515
13
Crankcace /Oil pump
17
12
COPY
P-22
2
3
4
7
6
1415
13
12
5
16
11
10
9
1
8
17
Tensioner /Cam chain
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 01-14-002 Cam chain 82L 1 1 125cc
01-14-003 Cam chain 84L 1 1 138cc2 01-000-0011 Cam chain tensioner arm 1 13 01-000-0012 Cam chain tensioner roller 1 14 01-000-0013 Cam chain tensioner pivot 1 15 01-000-0014 Cam chain tensioner spring 1 16 01-000-0015 Cam chain tensioner rod 1 17 01-000-0016 Cam chain push rod head 1 18 01-000-0019 Cam chain guide roller 1 19 01-000-0018 Cam chain guide roller pin 1 110 01-000-0035 Sealing washer, 8mm 1 111 01-000-0017 Cam chain guide roller COMP. 1 112 01-000-0021 Sealing bolt, M14 1 113 01-000-0020 Sealing washer, 14mm 1 114 01-000-0022 Sealing washer, 6.5X12 1 115 BW-00-0028 Flange socket cap screw, M6X16 1 116 01-000-0034 Cam chain guide roller bolt 1 117 01-000-0023 Plain washer, 6.5X16X2.6 1 2
COPY
P-23
Transmission (4-Speed)15
1110
913
20
719 12
3
18
5
19
16
1
14
8
19 6
20
16
19
20
4
2
17
1110
1
2
21
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 24018-0001 Countershaft 1 1 4-Speed-Wet-Type clutch2 23211-KFL-T00 Mainshaft, 1ST gear 13T 1 1 4-Speed-Wet-Type clutch3 23421-GB7-T00 Countershaft, 1ST gear 34T 1 1 4-Speed-Wet-Type clutch4 23431-GB7-T00 Mainshaft, 2ND gear 17T 1 1 4-Speed-Wet-Type clutch5 23441-GB7-T00 Countershaft, 2ND gear 31T 1 1 4-Speed-Wet-Type clutch6 24018-0006 Mainshaft, 3RD gear 20T 1 1 4-Speed-Wet-Type clutch7 24018-0007 Countershaft, 3RD gear 27T 1 1 4-Speed-Wet-Type clutch8 23471-GB7-T00 Mainshaft, 4TH gear 22T 1 1 4-Speed-Wet-Type clutch9 23481-GB7-T00 Countershaft, 4TH gear 24T 1 1 4-Speed-Wet-Type clutch10 BW-01-0023 Thrust washer, 12mm 1 111 RS012018020 Shim ring, 12X18X0.2 1 112 24018-0013 C1 gear collar 1 1 4-Speed-Wet-Type clutch13 020-04-0012 Thrust washer, 17.2mm 1 1 4-Speed-Wet-Type clutch14 01-000-0030 Oil seal, 17X29X5 1 115 NTN-6201 Radial ball bearing, 6201 1 116 NTN-6203 Radial ball bearing, 6203 2 117 NTN-6001 Radial ball bearing, 6001 1 118 24018-0014 Spline washer, B 1 1 4-Speed-Wet-Type clutch19 241-39 External circlip, 17mm 4 5
Part Name
COPY
P-24
15
1110
913
20
719 12
3
18
5
19
16
1
14
8
19 6
20
16
19
20
4
2
17
1110
1
2
21
Transmission (4-Speed)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 241-38 Spline washer, 17mm 3 521 01-00-0017 4-Speed Mainshaft / Countershaft SET 1SET 1SET 4-Speed-Wet-Type clutch
COPY
P-25
Transmission (5-Speed-Wet-Type clutch)
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 23221-GB4-T00 Countershaft 1 12 23211-GB4-T00 Mainshaft, 1ST gear 14T 1 13 23421-165-T22 Countershaft, 1ST gear 33T 1 14 23431-181-T00 Mainshaft, 2ND gear 18T 1 1 S-Touring (STD)
23431-051-T01 ※Mainshaft, 2ND gear 17T 1 1 ※Super Street (option)23431-165-T00 ※Mainshaft, 2ND gear 19T 1 1 ※Super Cross (option)
5 23441-181-T00 Countershaft, 2ND gear 29T 1 1 S-Touring (STD)23441-051-T00 ※Countershaft, 2ND gear 30T 1 1 ※Super Street (option)23441-165-T01 ※Countershaft, 2ND gear 29T 1 1 ※Super Cross (option)
6 23451-181-T10 Mainshaft, 3RD / 4TH gear 21/24T 1 1 S-Touring (STD)23451-051-T00 ※Mainshaft, 3RD / 4TH gear 20/22T 1 1 ※Super Street (option)23451-165-T00 ※Mainshaft, 3RD / 4TH gear 21/23T 1 1 ※Super Cross (option)
7 23461-181-T00 Countershaft, 3RD gear 25T 1 1 S-Touring (STD)23461-051-T20 ※Countershaft, 3RD gear 28T 1 1 ※Super Street (option)23461-165-T00 ※Countershaft, 3RD gear 27T 1 1 ※Super Cross (option)
8 23481-181-T10 Countershaft, 4TH gear 23T 1 1 S-Touring (STD)23481-051-T10 ※Countershaft, 4TH gear 25T 1 1 ※Super Street (option)23481-165-T00 ※Countershaft, 4TH gear 26T 1 1 ※Super Cross (option)
9 23501-181-T00 Countershaft, 5TH gear 21T 1 1 S-Touring (STD)
Part Name
1412
115
1819
8
9
7
3
1
1819
18
17
18
17
15
13
154
18
19
6
10
2
16
1211
1
2
20
COPY
P-26
Transmission (5-Speed-Wet-Type clutch)14
12
115
1819
8
9
7
3
1
1819
18
17
18
17
15
13
154
18
19
6
10
2
16
1211
1
2
20
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.9 23501-051-T00 ※Countershaft, 5TH gear 23T 1 1 ※Street (option)
23501-165-T00 ※Countershaft, 5TH gear 24T 1 1 ※Super Street / Super Cross 10 23491-181-T00 Mainshaft, 5TH gear 26T 1 1 S-Touring (STD)
23491-051-T00 ※Mainshaft, 5TH gear 24T 1 1 ※Street (option)23491-165-T01 ※Mainshaft, 5TH gear 24T 1 1 ※Super Street /Super Cross
11 BW-01-0023 Thrust washer, 12mm 1 112 RS012018020 Shim ring, 12X18X0.2 1 113 01-000-0030 Shim ring, 17X29X5 1 114 NTN-6201 Radial ball bearing, 6201 1 115 NTN-6203 Radial ball bearing, 6203 2 116 NTN-6001 Radial ball bearing, 6001 1 117 241-40 Thrust washer S, 17mm 2 218 241-39 External circlip, 17mm 5 519 241-38 Spline washer, 17mm 3 520 01-00-0005 5-Speed Mainshaft / Countershaft SET 1SET 1SET 5-Speed-Wet-Type clutch
Part Name
COPY
P-27
Transmission (5-Speed-Dry-Type clutch)
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 23221-GB4-T00 Countershaft 1 12 23216-165-T00 Mainshaft 1 1 5-Speed-Dry-Type clutch3 23222-165-T20 Mainshaft, 1ST gear 14T 1 1 5-Speed-Dry-Type clutch4 23421-165-T22 Countershaft, 1ST gear 33T 1 15 23431-181-T00 Mainshaft, 2ND gear 18T 1 1 S-Touring (STD)
23431-051-T01 ※Mainshaft, 2ND gear 17T 1 1 ※Super Street (option)23431-165-T00 ※Mainshaft, 2ND gear 19T 1 1 ※Super Cross (option)
6 23441-181-T00 Countershaft, 2ND gear 29T 1 1 S-Touring (STD)23441-051-T00 ※Countershaft, 2ND gear 30T 1 1 ※Super Street (option)23441-165-T01 ※Countershaft, 2ND gear 29T 1 1 ※Super Cross (option)
7 23451-181-T10 Mainshaft, 3RD / 4TH gear 21/24T 1 1 S-Touring (STD)23451-051-T00 ※Mainshaft, 3RD / 4TH gear 20/22T 1 1 ※Super Street (option)23451-165-T00 ※Mainshaft, 3RD / 4TH gear 21/23T 1 1 ※Super Cross (option)
8 23461-181-T00 Countershaft, 3RD gear 25T 1 1 S-Touring (STD)23461-051-T20 ※Countershaft, 3RD gear 28T 1 1 ※Super Street (option)23461-165-T00 ※Countershaft, 3RD gear 27T 1 1 ※Super Cross (option)
9 23481-181-T10 Countershaft, 4TH gear 23T 1 1 S-Touring (STD)23481-051-T10 ※Countershaft, 4TH gear 25T 1 1 ※Super Street (option)23481-165-T00 ※Countershaft, 4TH gear 26T 1 1 ※Super Cross (option)
Part Name
16
14
13
2021
6
2021
8
9
20
10
194
17
1
15
18
312
11
2
20
19
2021
7
17
5
13
12
1
2
22
14
3
COPY
P-28
Transmission (5-Speed-Dry-Type clutch)16
14
13
2021
6
2021
8
9
20
10
194
17
1
15
18
312
11
2
20
19
2021
7
17
5
13
12
1
2
22
14
3
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.10 23501-181-T00 Countershaft, 5TH gear 21T 1 1 S-Touring (STD)
23501-051-T00 ※Countershaft, 5TH gear 23T 1 1 ※Street (option)23501-165-T00 ※Countershaft, 5TH gear 24T 1 1 ※Super Street / Super Cross
11 23491-181-T00 Mainshaft, 5TH gear 26T 1 1 S-Touring (STD)23491-051-T00 ※Mainshaft, 5TH gear 24T 1 1 ※Street (option)23491-165-T01 ※Mainshaft, 5TH gear 24T 1 1 ※Super Street / Super Cross
12 23911-GEF-T00 Collar 1 1 Dry-Type clutch13 BW-01-0023 Thrust washer, 12mm 1 114 RS012018020 Shim ring, 12X18X0.2 1 115 01-000-0030 Shim ring, 17X29X5 1 116 NTN-6201 Radial ball bearing, 6201 1 117 NTN-6203 Radial ball bearing, 6203 2 118 NTN-6001 Radial ball bearing, 6001 1 119 241-40 Thrust washer S, 17mm 2 220 241-39 External circlip, 17mm 5 521 241-38 Spline washer, 17mm 3 522 01-00-0004 5-Speed Mainshaft / Countershaft SET 1SET 1SET 5-Speed-Dry-Type clutch
Part Name
COPY
P-29
※Transmission (6-Speed-Wet,Dry-Type clutch)
15
1
2
25
1618 16
15
5 2322
2322
2322
8
12
14
7 2322
10 2224
3
1
1920 17
9
2
2422
11
6
194
2A
13
2B13
2B
2A
1
1516
25A
No. Part No. Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 23222-GEF-T00 Countershaft 1 1
2A 23216-GEF-T00 Mainshaft 1 1 Dry-Type clutch2 23212-GEF-T00 Mainshaft, 1ST gear 13T 1 1 Wet-Type clutch
2B 23431-GEF-T00 Mainshaft, 1ST gear 13T 1 1 Dry-Type clutch3 23420-GEF-T00 Countershaft, 1ST gear 34T 1 14 23441-GEF-T00 Mainshaft, 2ND gear 16T 1 15 23451-GEF-T00 Countershaft, 2ND gear 32T 1 16 23461-GEF-T00 Mainshaft, 3RD / 4TH gear 19/21T 1 17 23471-GEF-T00 Countershaft, 3RD gear 30T 1 18 23781-GEF-T00 Countershaft, 4TH gear 28T 1 19 23491-GEF-T00 Mainshaft, 5TH gear 22T 1 110 23501-GEF-T00 Countershaft, 5TH gear 26T 1 111 23511-GEF-T00 Mainshaft, 6TH gear 23T 1 112 23521-GEF-T00 Countershaft, 6TH gear 24T 1 113 23911-GEF-T00 Collar 1 1 Dry-Type clutch14 24015-0018 Thrust washer B, 17mm 1 115 BW-01-0023 Thrust washer, 12mm 1 116 RS012018020 Shim ring, 12X18X0.2 1 117 01-000-0030 Oil seal, 17X29X5 1 1
Part Name
COPY
P-30
※Transmission (6-Speed-Wet,Dry-Type clutch)
15
1
2
25
1618 16
15
5 2322
2322
2322
8
12
14
723
22
10 2224
3
1
1920 17
9
2
2422
11
6
194
2A
132B
132B
2A
1
1516
25A
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.18 NTN-6201 Radial ball bearing, 6201 1 119 NTN-6203 Radial ball bearing, 6203 2 120 NTN-6001 Radial ball bearing, 6001 1 122 241-39 External circlip, 17mm 6 523 241-38 Spline washer, 17mm 4 524 241-40 Thrust washer S, 17mm 2 2
25A 01-00-0006 6-Speed Mainshaft / Countershaft SET 1SET 1SET Dry-Type clutch25 01-00-0007 6-Speed Mainshaft / Countershaft SET 1SET 1SET Wet-Type clutch
COPY
P-31
9
4
6
78
5
28
10
1
3
11
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 28211-GEF-T00 Kick starter pinion 24T 1 1 4-Speed, 6-Speed
28211-165-T20 Kick starter pinion 25T 1 1 5-Speed2 01-000-0027 Starter drive ratchet 1 13 01-000-0026 Kick starter spindle 1 14 01-000-0024 Kick spring retainer 1 15 01-000-0025 Starter pinion friction spring 1 16 01-000-0028 Kick starter spring 1 17 01-000-0029 Washer, 17mm 1 18 01-000-0031 Set ring,20mm 2 49 240-01 External circlip, 16mm 1 110 020-04-0013 Thrust washer, 20mm 1 111 02-04-0011 Kick starter spindle SET 1SET 1SET
Kick starter spindle
COPY
P-32
12
14
10
13
21
22
11
15
17
525
7
618
1
25
6
6
2
3
4
1
2
3
16
23 20
19
24
8 9
Shift drum /Shift fork (4-Speed)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 24018-0015 Gear shift fork 2 12 241-43 Gear shift fork guide pin 2 33 241-20 Gear shift fork guide pin clip 2 14 24018-0018 Gear shift drum 1 15 24018-0019 Gear shift drum stopper plate 1 16 24018-0020 Gear shift drum pin 3 57 24018-0021 Shift drum side plate 1 18 241-22 Gear shift drum stopper 1 19 241-23 Shift drum stopper spring 1 110 01-000-0040 Ger shift arm COMP. 1 111 01-000-0002 Collar, 12.2mm 1 112 01-000-0003 Gear shift arm spring 1 113 01-000-0004 Gear shift return spring 1 114 01-000-0005 Shift return spring pin 1 115 01-000-0007 Neutral switch contact 1SET 1SET16 35753-035-T00 Neutral switch rotor 1 117 01-000-0006 Contact fixing plate 1 118 24015-0033 Dowel bolt, 6mm 1 119 241-36 Gear shift drum side washer 1 1
COPY
P-33
12
14
10
13
21
22
11
15
17
525
7
618
1
25
6
6
2
3
4
1
2
3
16
23 20
19
24
8 9
Shift drum /Shift fork (4-Speed)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 01-000-0008 Rubber plug, 19mm 1 121 OS-11.6X24X10 Oil seal, 11.6X24X10 1 122 O-ring, 7X1.7 123 241-44 Hex bolt, M6X16 1 324 BW-00-0029 Socket cap screw, M6X12 1 625 24015-0023 Roller, 3X8.5 2 1
COPY
P-34
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 241-12 Right-side gear shift fork 1 12 241-13 Center gear shift fork 1 13 241-14 Left-side gear shift fork 1 14 241-43 Gear shift fork guide pin 3 35 241-20 Gear shift fork guide pin clip 3 16 24301-181-T10 Gear shift drum 1 1
24301-181-T11 Gear shift drum 1 17 24411-051-T01 Gear shift drum stopper plate 1 1 4SM-10221~8 24411-051-T00 Gear shift drum stopper plate 1 1 4SM-102209 241-42 Dowel pin, 4X10 4 510 241-17 Shift drum side plate 1 111 241-22 Gear shift drum stopper 1 112 241-23 Shift drum stopper spring 1 113 01-000-0040 Ger shift arm COMP. 1 114 01-000-0002 Collar, 12.2mm 1 115 01-000-0003 Gear shift arm spring 1 116 01-000-0004 Gear shift return spring 1 117 01-000-0005 Shift return spring pin 1 118 01-000-0007 Neutral switch contact 1SET 1SET
15
12
17
1416
25
20
28
1826
21
7
9
1
4
9
9
8
29
5
2
4
5
4
5
3
6
19 2327
24
10
11
9
9
9
99
13
22
29
29
Shift drum /Shift fork (5-Speed)
COPY
P-35
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.19 35753-035-T00 Neutral switch rotor 1 120 01-000-0006 Contact fixing plate 1 121 24015-0033 Dowel bolt, 6mm 1 1 4SM-10221~22 241-41 Flat head screw 1 5 4SM-1022023 241-36 Gear shift drum side washer 1 124 01-000-0008 Rubber plug, 19mm 1 125 OS-11.6X24X10 Oil seal, 11.6X24X10 1 126 O-ring, 7X1.7 127 BW-00-0074 Hex bolt, M6X16 1 328 BW-00-0029 Socket cap screw, M6X12 1 629 241-24 Gear shift drum pin S 1 1 4SM-10220
Gear shift drum pin S 2 1 4SM-10221~
15
12
17
1416
25
20
28
1826
21
7
9
1
4
9
9
8
29
5
2
4
5
4
5
3
6
19 2327
24
10
11
9
9
9
99
13
22
29
29
Shift drum /Shift fork (5-Speed)
COPY
P-36
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 24211-181-T30 Right-side gear shift fork 1 12 24231-181-T11 Center gear shift fork 1 13 24221-181-T10 Left-side gear shift fork 1 14 241-43 Gear shift fork guide pin 3 35 241-20 Gear shift fork guide pin clip 3 16 24301-KFL-T10 Gear shift drum 1 17 24411-GEF-T01 Gear shift drum stopper plate 1 18 241-42 Gear shift drum pin 5 59 241-17 Shift drum side plate 1 110 241-22 Gear shift drum stopper 1 111 241-23 Shift drum stopper spring 1 112 01-000-0040 Ger shift arm COMP. 1 113 01-000-0002 Collar, 12.2mm 1 114 01-000-0003 Gear shift arm spring 1 115 01-000-0004 Gear shift return spring 1 116 01-000-0005 Shift return spring pin 1 117 01-000-0007 Neutral switch contact 1SET 1SET18 35753-035-T00 Neutral switch rotor 1 119 01-000-0006 Contact fixing plate 1 1
207
9
14
12
16
1315
23
19
26
1724
27
27
8 88
8 8
1
2
3
6
10
11
4 5
4
5
4
518
2125
22
※Shift drum /Shift fork (6-Speed)
COPY
P-37
207
9
14
12
16
1315
23
19
26
1724
27
27
8 88
8 8
1
2
3
6
10
11
4 5
4
5
4
518
2125
22
※Shift drum /Shift fork (6-Speed)
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.20 24015-0033 Dowel bolt, 6mm 1 121 241-36 Gear shift drum side washer 1 122 01-000-0008 Rubber plug, 19mm 1 123 OS-11.6X24X10 Oil seal, 11.6X24X10 1 124 O-ring, 7X1.7 125 BW-00-0074 Hex bolt, M6X16 1 326 BW-00-0029 Socket cap screw, M6X12 1 627 241-24 Stopper plate setting pin 2 1
COPY
P-38
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 BW-00-0054 Flange bolt, M6X30 1 42 BW-00-0055 Flange bolt, M6X35 2 43 90087-181-T01 Generator cover cap 1 14 NTN-6200LLB Radial ball bearing 6200 1 15 020-01-0001 Sealing washer, 3 10 BR, SI, B (excluding AL)6 05-02-0011AL Generator cover SET AL 1SET 1SET three-point-support-Crank, Aluminum7 05-02-001BR Generator cover SET BR 1SET 1SET two-point-support-Crank, Brown
05-02-001SI Generator cover SET SI 1SET 1SET two-point-support-Crank, Silver05-02-001B Generator cover SET B 1SET 1SET two-point-support-Crank, Black
7
5
13
5
2
5
2
6
4
31
2
2
Generator cover
COPY
P-39
1
4
56
3
2
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 000-03-017 Ignition coil COMP. 1 12 000-03-018 Spark plug cap 1 13 30520-GEF-T00 Ignition coil stay COMP. 1 14 30530-GEF-T00 Ignition coil sub cord 1 15 Flange bolt, M5X22 16 Flange bolt, M5X10 1
Ignition coil (Twin Spark)
COPY
P-40
4
3
2
1
8
7
6
57
No. Part No. Part Name Qty In packs of Type Initial applicable serial No. Final applicable serial No.1 17111-4SM-T00 Intake manifold 1 12 03-005-0258 Inlet pipe gasket 1 23 03-005-0244 Insulator band 1 14 03-005-0201 ※Rubber insulator 1 1 ※VM26(option)
03-005-0202 ※Rubber insulator 1 1 ※PE28(option)5 BW-00-0039 Socket cap screw, M6×40 1 46 BW-00-0015 Socket cap screw, M6×20 1 107 BW-00-0002 Socket cap screw, M6×15 2 108 EC3-02-2551 Inlet pipe KIT 1SET 1SET
Inlet pipe
COPY
P-41
COPY
P-42
○These parts lists are as of July 1, 2008.○Please check the part contents at the time of opening the pack. No complaint after installation of these parts can be accepted.○Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the part specifications, Part Nos, and prices are subject to change without prior notice.○Regrettably, we are not in a position to guarantee the storage period of parts for the reasons of productive and administrative restrictions.
3-5-16 Nishikiorihigashi Tondabayashi Osaka JapanTEL : 81-721-25-1357 FAX : 81-721-24-5059URL : http://www.takegawa.co.jp
Co.,Ltd.