energy, process, transportation · 2020-04-28 · kontrolmatik provides comprehensive project...

Energy, Process, Transportation

2 KONTROLMATİK Energy, Process, Transportation

About us

Kontrolmatik is one of the leading EPCM company in Turkey in the fields of Power Generation, Power Distribution, Oil&Gas, Process, Mining and Transportation. Thanks to dynamism and experience of our team, Kontrolmatik has accomplished plenty of very significant domestic and international projects in a relatively short time. In order to grow steadily as a multidisciplinary engineering firm and in the aim of extend our service sectors, we have formed partnerships with very well known global solution partners who are expertise in their fields.

Thanks to this structuring, we ensure total solutions for Chemistry, Refinery, Oil&Gas, Energy, Petrochemistry, Food&Beverage, Environment, Information&Communication Sectors. We have flexible approach from Single Disciplinary Services up to Turn-key Projects. We provide a broad spectrum of services to industry including; consulting, feasibility studies, project management, multidisciplinary engineering design, construction management, procurement services, advanced process control, computerized plant information systems, software projects and support, plant start up and commissioning.

Being client oriented, high professional standards, total commitment, high efficiency make Kontrolmatik an ideal partner for your projects.

Energy, Process, Transportation KONTROLMATİK 3

Kontrolmatik provides comprehensive project services: EPCM (Engineering, Procurement, Construction supervision and projectManagement), as well as TURNKEY projects.Whether it is design and construction of a new plant, modification or extension, we adjust our services to meet with the specific requirementsof worldwide procurement, international financing and computer communication networking.

Engineering

Kontrolmatik brings together professionals with

numerous years of consulting and engineering

experience in: process, civil, structural, mechanical,

piping, instrumentation and computer sciences.

Stepping beyond our traditional strengths, we provide

a high level of engineering and construction services to

various market segments.

Modern techniques and computer aided engineering

design tools play an important role in Kontrolmatik‘s

engineering projects, facilitating the provision of unique

engineering solutions.

Procurement

Kontrolmatik provides procurement services as required

for project execution, in close coordination with its

clients. The extent and scope of procurement services

provided by Kontrolmatik are closely matched to project

needs and client requirements.

These may include:

• Requests for quotation

• Evaluation of proposals and bids

• Preparation and follow-up of purchase orders

• Desk and field expediting

• Completion of recommended suppliers list

• Negotiations of final terms of purchase orders and

contracts

• Contract implementation, including approval of interim

and final invoices

• Expediting and quality control

• Supply coordination and transport

Construction

Kontrolmatik schedules construction activities to start

concurrently with the design effort.

Kontrolmatik manages all aspects of construction site

operations, providing tight contractor supervision and

quality control. Construction is scheduled for execution

in the shortest time and at minimum cost.

Kontrolmatik offers construction management or

supervision solely in the construction phase of the

project, as well as part of engineering services within

the frame of overall EPCM responsibility.

Kontrolmatik E.P.C.M. Capabilities


Kontrolmatik E.P.C.M. Capabilities

Management

Project management and coordination are key factors

in ensuring the successful execution of projects, and

guarantee their completion within budget and schedule.

Kontrolmatik‘s project managers provide a focal point of

authority and communications for the client‘s team and

have prime responsibility for achieving project goals.

Kontrolmatik‘s project manager monitors progress and

coordinates all efforts in engineering, procurement,

construction, schedule, cost control, quality and risk

management.

The combination of Kontrolmatik‘s experienced, multi-

discipline professional staff and advanced engineering

methods, professional staff and advanced engineering

methods, under the close monitoring of a project

management system, ensure that plant start-up

smoothly, provide quality products, are safe to operate,

utilize raw materials and energy economically, are easy

to maintain, and are friendly to the environment.


Kontrolmatik has gained proficiency in energy systems

evaluation, design and construction, and places this

experience at the disposal of its clients. Kontrolmatik

provides services for small energy plants as well as for

large electricity production units.

Kontrolmatik‘s experience encompasses systems

such as:

• Electrical system design and installation

• Single Line Diagram, Short Circuit Calculations,

Equipment Selection and Detail Engineering

• Cable Route and Cable Tray Design, Installation

• Aux. Service Transformer and Electrical Distribution

in plants

• “Balance of Plant“ equipment ; motors, panels

• Instrument Installation, Test and Calibration

• DCS Control Systems

• Boiler combustion and safety control

• Flue gas desulfurization control

• Turbine control and instrumentation

• Combined cycle control

• Emergency stop system

• Transfer data to the ERP system

• Boiler optimization

• System efficiency map

The company has significant capability on the following

power plants:

• Single cycle

• Combined cycle

• Co-generation

• Gas

Kontrolmatik have realised many electric & automation

systems in energy transmission and distribution with

success by using reliable products, intelligent electronic

devices. We are capable to do following items.

• Up to 500 KV, Lump Sum Turnkey substations

• Gas Isolated Substations (GIS), Air Isolated

Substations (AIS)

• Electrical, mechanical and civil detailed design

and engineering

• Mechanical installation, design and supply of steel

structure

• Selection of primary, secondary systems and

equipment supply

• All secondary system production, protection systems

• Mobile substations , skid substations, Local

Instrumentation Room, Local Electrification Room,

modular & compact substations

• Static Var Compensation (SVC), Static Var Generator

(SVG) systems design, supply and installation

• MV, LV Panels

• Automation, SCADA, PLC and RTU systems

• IEC61850 applications

• Communication solutions with power plants and

national distribution centers

• E-House solutions

• Electrical installation and erection

• Primary / secondary field performance tests

PowerGeneration

Power Distribution & Transmission

Activity Sectors


• Oil

• Coal

• Wind

• Hydro

• Solar

• Geothermal

Kontrolmatik with his solution partners provides

entire electrification, instrumentation and automation

solutions in oil refineries industry and gained experience

in the refineries different operation units.

• Atmospheric/vacuum crude units

• Visbreaking

• Reforming (Conventional and CCR)

• Hydrodesulpherization

• FCCU

• Sulphur recovery and TGT

• Alkylation

• Isomerization

• Dimersol unit

• Tank farm and blending

• LPG storage unloading/loading stations

• Gas flare down

• Utilities and others

We have successfully implemented electrification,

instrumentation and control new, modernization or

revamp projects of entire refineries and gas industries in

several countries.

Kontrolmatik offers specific know-how in:

• EI&C systems as EPC

• Tank farm design, including sophisticated controls and

monitoring systems

• Advanced control of refinery units using multi variable

predictive constraint control algorithms

• SIL 3 Degree F&G and ESD Systems

• Gas storage facilities, off- gas compression

• Natural Gas Pipeline transportation and distribution

stations

• Cyber security

• Anti-intrusion and heat detection systems

Kontrolmatik’s impressive track record in this sector

includes high value-added electrification works for the

following process industries;

ü Chemical and pharma industry

ü Food and beverage

ü Agro industry

ü Petrochemicals and polymers

The company has broad knowledge and experience with

international standards which underlie at the design and

execution of the installations in the process industry.

Proven processing capabilities are in the following

products and services:

• Electrical design, supply and implementation

• Piping and mechanical detailed design

• BOP (Balance of Plant)

• Mechanical and electrical installation

• Instrumentation

• Process control solutions (PLC, DCS)

• Plant Information (PI) systems

• Manufacturing Execution Systems (MES)

• Compact command center solutions

• Mobile data center solutions

Oil & Gas Process Industry


Kontrolmatik has served the transportation industries for many years. A considerable number of projects have been

carried out. Among the carried and engineered large variety of transportation facilities are;

• Tunnel

• Bridge

• Metro, Light Rail Transit, Railway

• Airport

• Shipping Port

Our service offering covers;

• Electrical and mechanical design

• Energy supply and control with medium voltage units

• Control systems for lumination, traffic signalization

• Energy management system

• Wide area SCADA Systems

• Fan supplies and HVAC packages

• LV / MV / DC panels

• Lighting

• Mechanical installation and procurement of Electromechanical equipments

• Electrical installation and erection

• Field supervision

• Commissioning

• Test and commissioning for long distance electrical line

Transportation

Team Spirit


End to end solution for Electric, Instrumentation and

Control of;

• Solid & Underground Water Treatment

• Industrial Waste Water Treatment Plants (WWTP)

• Process Control for WWTP

• Industrial Solid Waste Treatments

• Aqua Pure Technologies (Innovative non thermal plasma technology solution for advanced oxidation process)

• FGD Systems

• Biological Treatments with Activated Sludge

• Waste to Energy Units

• Water Desalination Projects

Environmental & Waste Water Treatment

• Feasibility studies• Risk analysis• R&D (Chemical

Technologies & Solvent Extraction)

• Pilots• Design

• Basic Engineering• Detailed engineering• Procurement• Construction• Building Permits• Management &

supervision

• Start-up & commissioning

• Finance facilitation• Operation &

maintenance• Mobilization &

training

EPC

LSTK

PCS

BOOT

ES

EnvironmentalSolutions

EPCM

EngineeringProcurementConstructionManagement

EngineeringProcurementConstruction

Process Control

Solutions

BuildOwn

OperateTransfer

BOO

BuildOwn

Operate

Lump Sum

Turnkey

Our approach covers the complete value-added production chain, from your raw material to the product you market.

We excel at merging equipment, skills and services to develop a complete customized solution that strengthens your

entire operation - regardless of project size. You specify the requirements and we take the responsibility for creating

an integrated solution that works smoothly and efficiently.

Kontrolmatik steel and experience includes;

Steel and Mining

• Complete plant electrification

• Process control and optimization

• Electrical Modelling

• Generator excitation system

• Instrumentation

• Compressor stations

• Boiler burning management system

• HVAC

• Fleet management

• Driver motors

• Smart mining

• IoT solutions

• LV / MV Panels

• E-House

• Installation and field services

• Service and maintenance


Kontrolmatik a multi discipline engineering organization

Kontrolmatik combines teams of experts in the following engineering disciplines:

Close coordination under a well established project management system enables

Kontrolmatik‘s engineering teams to achieve project objectives.

Electrical Design Civil and structuraldesign

Mechanical andequipment design

Piping

IOT andData Analytics

Industrial IT andCommunicationInfrastructure

ICS Cybersecurity Test & Commissioning


Kontrolmatik a multi discipline engineering organization

Electrical Design

• Design and analysis of power systems

• Short circuit analysis

• Load flow analysis, load–shedding

• Stability analysis, transition stability, voltage stability

• Relay coordination, selectivity analysis

• Harmonic analysis, electromagnetic transition analysis

• Grid quality, interconnection works

• Frequency regulation

• Power system stability

• Mathematical modelling of power plants

• LV, MV, HV systems basic and detailed design

• Design of power systems

• Layout of the plant and arrangement plans

• Electrical single line diagrams

• Wiring diagrams, cable lists

• Busbar, bus duct systems

• Protection, synchronization, measuring and metering

• Primary and secondary drawings

• Lighting, earthing and grounding systems

• Battery, UPS, AC/DC systems

Civil and Structural Design

• Support and foundation calculations

• Steel structure drawings

• Cable ducts plan

• General placement marking and installation

• Load plans/Foundation loads & drawings

• General arrangement drawings

• Architectural plan & section drawings

• Application plans and drawings

• Cooling& ventilation, fire protection, cable ducts, cabling,

piping etc. plans

• Foundation formwork application plan & sections drawing

• Level Story X Direction Slab Rebar Plan & Section Drawing

• Grounding plans, foundation designs & layouts

• Reinforcement plans, rebar plans

• 3D views, Pile plans, axis plans, embed plate plan

• Excavation plans, assembly plans & drawings

• Shop drawings

• Formwork plans


Mechanical and Equipment Design

• Process Flow Diagrams (PFDs)

• Piping & Instrument Diagrams (P&IDs)

• Process Equipment Data Sheets & Specs

• Equipment Sizing and Selection

• Operating Instructions / Procedures

• 3-D / 2-D Plant Layout, Piping and Equipment design

• Mechanical Equipment Specification

• HVAC Studies / Design & Specification

• Fire Protection Specification

• Finite Element Analysis

• Cost Estimation - Construction & Startup Assistance

• Material Takeoffs / Bill of Materials

• Equipment Arrangement & Layouts

• Piping Specifications

• Piping Layout - Plans, Sections, Isometrics

• Piping Spool Sheets / Shop Fabrication Drawings

• Pipe Stress Analysis & Pipe Support Design

• “As Built” Surveys

Instrumentation and Control

Instrumentation plays a vital role in ensuring hassle free plant operations and safety of plant, personnel &

equipment. Safety systems are only as good as the instrumentation package installed and effective integration

between control system and instrumentation package is a vital link for safe and efficient operations.

Kontrolmatik offers a lump sum turnkey solution in the form of Instrumentation package supply where we take the

responsibility of the complete instrumentation and safety project. We utilize our experience to ensure the perfect

integration between control systems, safety systems and instrumentation.

• While taking up the project we remove any concerns

related to dealing and coordinating between

multiple vendors.

• While choosing our Instrumentation Package Supply

project managers are assured of timely project

completion and hassle free integration

• While Kontrolmatik acts as their “One-Stop Shop” to all

their automation needs.

Instrumentation Engineering & Design Services

• Instrumentation Package Supply

• Instrumentation, Mechanical and Electrical Installation

Services

• Instrumentation Startup & Commissioning & Calibration

Services


With IoT and Data Analytics, Kontrolmatik aims to

gain better visibility into the health of your assets

Experience gained through various projects, makes us

your reliable and preferred partner along this journey.

In partnership of several world giants in IT and OT

world, tailored solutions to custom based IoT needs are

served through state-of-the art software and hardware.

Technical assistance during commissioning on the field

services and support during aftersales is fully available.

Collect-Store-Deliver: Own and control your operational

data

IoT Software and Hardware: Kontrolmatik has several

partnerships with world giant in IT and OT world, we can

offer you state-of-the art software and hardware based

on your IoT needs.

System Integration: Kontrolmatik has years of System

Integration experience in both IT and OT which makes us

a preferred partner for your IoT projects.

Instrumentation and Field Services: Kontrolmatik

Field Services and Data Collection experience always

support you on field.

IOT and Data Analytics

Industrial communication networks are much more

complex than traditional office networks. Successfully

planning, designing, and implementing them therefore

requires a partner that has extensive experience in this

area, as well as thorough knowledge of automation and

the industry as a whole.

Planning and design: Designing a robust and reliable

industrial communications infrastructure.

Transport: Telecommunication Services (SDH, PDH,

Fiber, Modem, PLC, etc).

Routing & Switching: Industrial Ethernet (Switches,

Media Converters, Gateways, Cabling, Network

Transitions and WiFi).

Optimization: Plan for end-to-end integration,

redundancy and bandwidth for the future.

Security: Consider environmental risks (ICS

Cybersecurity, Firewall, Data Diodes and cyber security

softwares).

Services: Design, Engineering, procurement, installation,

commissioning, integration and field services.

Industrial IT and Communication Infrastructure


ICS Cybersecurity

Expanding connectivity linking IT and OT with digital and cyber-physical

systems means that there is no longer a singular perimeter. Kontrolmatik

provides companies layered defence with a comprehensive security

solution that approaches software integrity and network security of the

industrial control systems.

Identify: Operational visibility, Real-Time Asset Inventory and Network

Monitoring.

Protect: Cell protection and perimeter network, Access Control, Layered

Defence, Integrated switching, Wireless Access, Firewall and VPN.

Detect: Anomalies, Events and ICS Threat Detection.

Respond: Centralized management, Logging and Reporting.

Recover: System hardening, Processes and Guidelines.

Test & Commissioning

• “As Built” Surveys

• Up to 500 kV GIS & Open Switchgear Test, maintenance and repair

• Up to 500 kV High Voltage Underground Cable Test

• Power Transformers Tests and Oil Treatment

• Internal isolators/ External isolators/ Pantograph isolators Tests

• Vacuum circuit breakers / SF6 gas circuit breakers / Less oiled circuit

breakers Tests

• Inductive voltage transformer / capacitive voltage transformers Tests

• Protection and control relays / transducer / measuring devices /

SCADA Systems Tests

• Instrument and Control Systems Tests


Kontrolmatik’s safety culture extends outside the office walls, beyond the project site and into our cars, our homes,

and our communities; affecting all the people we interact with everywhere around the world. It’s about every one of

us making safety a personal value that we live by each day. In order to control risk and prevent harm, Kontrolmatik

is focused on achieving the highest standards of health, safety and security management. This is achieved through

setting of an effective policy and putting in place clear standards which underpin our health, safety, security and

environmental management systems. Kontrolmatik sustains the quality of its work by continuous improvement of the

management system.

Kontrolmatik environmental and engineering specialists to support projects in implementing comprehensive project

management planning at all stages of a project. These processes are governed by appropriate quality management

systems and are supported by risk identification tools aimed at identifying and managing all aspects of project

environmental risk.

Dedication to excellence in all the services provided is one of the core values of Kontrolmatik. The aim is to

ensure the highest standards of professionalism and performance in quality. With its in-house control mechanism,

Kontrolmatik takes the full responsibility of its performance and decisions. Kontrolmatik works with its clients as

a team, fully committed to achieve the targets and aims to find effective solutions to create value for each of its

clients.

Being an integral part of its activities, safety has a significant importance in all projects. Health and safety

commitment of Kontrolmatik covers all steps of operations and reaches to clients, subcontractors and sub-suppliers.

Kontrolmatik investigates the projects for identifying and reducing the risks to the lowest practical levels. Complying

with its procedures of Health and Safety Management System, KONTROLMATİK sustains the quality of its work by

continuous improvement of the management system.

Kontrolmatik has a strong sense of social responsibility for the environment that rules on all of its operations and

endeavours its best to sustain a healthy and clean environment for the future generations. Within this regard,

trains its employees on environmental protection and complies with all applicable legislation, together with relevant

international standards and codes of practice. Dedication to excellence in all the services provided is one of the core

values of Kontrolmatik. The aim is to ensure the highest standards of professionalism and performance in quality.

Quality, Environment, Health and Safety


Quality Policy

Kontrolmatik commits;

• Documenting, certifying and continuously improving our quality management system to meet the requirements of

ISO 9001: 2015 standard,

• Based on the Total Quality philosophy, achieving the company and unit targets within the team spirit,

• Reviewing business processes through self-evaluation process, identifying preventive approaches to improve

performance,

• Increasing the efficiency of all processes to internationally competitive level in line with the continuous

improvement approach,

• Encouraging innovative and creative approaches, managing the activities to increase technical and behavioural

competencies in an integrated way with Environmental, Occupational Health and Safety Management Systems.


Environment Policy

Kontrolmatik commits;

• To protect our environment and to ensure continuity, by observing all environmental laws and regulations to

control the environmental impacts and reducing the impact of our environmental performance by continuously

improving and realizing this awareness, to leave a clean environmentable environment for future generations.

• To provide continuous improvement and improvement by providing all legal requirements and environmental

requirements.

• To consider environmental impacts in production investments.

• Minimizing all our wastes, preventing pollution at the source, reclaiming as much as possible, eliminating the

nonrecyclable wastes in a way that will not harm the environment, thus reducing the effects on the environment.

• To educate our employees, suppliers and subcontractors about the environment by raising environmental

awareness.

• To continuously improve our environmental management system in order to increase our environmental

performance.

• To undertake periodic reviews to achieve these goals and objectives.


Head Quarter: Koza Plaza A Blok K: 15

No: 58 Tekstilkent Esenler - İstanbul TurkeyT: +90 212 659 24 41T: +90 212 438 24 41F: +90 212 659 24 81

[email protected]

energy, process, transportation · 2020-04-28 · kontrolmatik provides comprehensive project...

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