energy efficiency workshop myhome cement, 7th july 2016

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1 | Department (slide master) Danfoss Drives approach to Hybridization via Energy-storage Sunil Jha Energy Efficiency workshop – MYHOME Cement, 7 th July 2016

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Page 1: Energy Efficiency workshop MYHOME Cement, 7th July 2016

1 | Department (slide master)

Danfoss Drives approach to Hybridization via Energy-storage

Sunil Jha

Energy Efficiency workshop – MYHOME Cement, 7th July 2016

Page 2: Energy Efficiency workshop MYHOME Cement, 7th July 2016

2 | Department (slide master)

Content

• Advantage to Energy Storage

• Introduction to hybridization via energy storage

• Danfoss Drives offerings and approach to hybridization

Page 3: Energy Efficiency workshop MYHOME Cement, 7th July 2016

3 | Department (slide master)

The advantages of energy storage

• Peak shaving

• Performance increase by avoiding over/underload situations

• Backup power

• Hybridization should not be only considered in relation to energy generation

• Hybridization of processes and machines which are equipped with energy storage can upgrade the performance and/or efficiency

Page 4: Energy Efficiency workshop MYHOME Cement, 7th July 2016

4 | Department (slide master)

Introduction to hybridization via energy storage

• Energy storage in AC-grid

supply

load

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M

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=GGG

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LCL

Page 5: Energy Efficiency workshop MYHOME Cement, 7th July 2016

5 | Department (slide master)

Introduction to hybridization via energy storage

• Energy storage in electric drive equipment

supply

load

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M

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=GGG

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M

~

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LC

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M

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Page 6: Energy Efficiency workshop MYHOME Cement, 7th July 2016

6 | Department (slide master)

Danfoss Drives approach to hybridization

• The same familiar products from VACON® product family, equipped with functions to support energy storage integration

•We do not compete with our customers at system level!

•We are storage technology independent

Storage System

Energy Management System (EMS)

Power Management System (PMS)

Power Conversion System

Power Conversion Control

(PCC)

Battery Management

System

Power Conversion

HardwareBattery

Page 7: Energy Efficiency workshop MYHOME Cement, 7th July 2016

7 | Department (slide master)

Grid Converter-based solutions

• Both 500Vac and 690Vac voltages with existing current ratings

• Liquid and Air-cooling

• Standard AFE

DC/DC-based solutions

•Wide range of current ratings in both 500Vac and 690Vac units

• Liquid and Air-cooling

• Control software adopted to DC/DC control

Danfoss Drives offering

E-Storage

PTO/PTI

AC Power

DC Power

AC Power

Shore supplyAC generatorAC Power Power conversion Grid

E-Storage

Page 8: Energy Efficiency workshop MYHOME Cement, 7th July 2016

8 | Department (slide master)

Reference : Tata Steel Our configuration

Page 9: Energy Efficiency workshop MYHOME Cement, 7th July 2016

9 | Department (slide master)

SCOPE IN BREIF

• VACON NXP 0590 5 AC/DC in put , AC VFD with special Application 2 nos

• VACON NXI 0300 5 DC input ,DC output Hybrid IGBT based Battery charger 2nos.

• HMI with communication Hardware 1 nos(approved make)

• Battery Ni Cad 300AH (1.1vx 390 nos).

• Interconnections.

• Testing and Commissioning.

• Note: Optional Battery charger can also be provided which shall be with SMPS configuration and analog type which provides only LED indication

Page 10: Energy Efficiency workshop MYHOME Cement, 7th July 2016

10 | Department (slide master)

Operation Philosophy

• Normal Condition drive switched on with 3Ph IP supply

• Drive shall be switch on through Incommer SDU.

• Battery shall charged through drive DC bus.

• NXI drive loaded with hybrid battery charger software converts DC Input to DC Output and charges the battery.

3phase Input supply failure while drive running condition

• Drive DC dropping/ Drive trip signal feedback enable discharge mode of hybrid battery charger

• Battery source full charge condition shall be (1.4X390Nos= 546V) shall be available and Drive DC terminal. Minimum (1.14V X 390Nos=445V)

• In case of power resumes battery source shall be back to charging mode.

• This enables the motor continue to run without any disturbance to the load, i-e the running equipment should not feel the power failure

Page 11: Energy Efficiency workshop MYHOME Cement, 7th July 2016

A better tomorrow is driven by drives

Thanks from

Sunil [email protected]

Thanks FromSunil Jha

[email protected]