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Page 1: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Energy and Water Efficiency Solutions

Page 2: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

C.Q.M. – Cooling Quality Management Ltd. founded in 1994, is a company headquartered in Israel.

C.Q.M. is a global provider of on-line mechanical anti-fouling solutions. We fit in

“Make in India” programme of Govt. Of India with our office and works in Pune, India.

CQM products are developed through in house R & D and patented worldwide,

delivers increased productivity and energy efficiency to facilities such as Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls, Hotels, and Institutions etc.

CQM systems are highly acclaimed and well accepted in over 22 countries with

more than 10000 units in the field spread over America, Europe, and Asia. All the CQM systems and services are fully compliant with CE Directives, ISO

9001: 2000 and having Green Label Certification Standards. CQM is a member of NAESCO, the US National Association for Energy Services

Companies (ESCO). CQM systems result in energy saving, elimination of costly downtime, extension

of capital equipment life cycle and optimization of heat transfer performance.

Page 3: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM Contribution

Energy, Water and Ecology Efficiencies

• Confirms with India power goals • Payback of one year • Low technological RISK

Page 4: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM Solutions Energy, Water and Ecology Efficiencies

• Up to 4% on power stations • Significant energy savings in industrial

processes using heat exchangers • Up to 30% energy savings in HVAC

• More than 50% savings in bleed water of CTs • 100% savings of refuse water when replacing

RO water treatment for CTs

• 100% chemical free • 100% re-use of chemical-free water

Page 5: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM Solution Overview

Improve Efficiency

SR-CT ATCS

Two Pronged Approach

1. Keep Condenser Tubes Clean Automatic Tube Cleaning System (ATCS)

2. Manage Water Chemistry Scale Removal System (SRS)

Page 6: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Automatic Tube Cleaning System

• Condenser Ball cleaning technology has existed for 50 years and is a well accepted principle.

• However, CQM has intensified ATCS technology

(Patented) to level where it meets fullest potential in energy savings contribution.

Page 7: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRS-CT - How it Works

CQM SR-CT

Electrochemical Process Creates High Ph instead of chemical

Free Chlorine Generation

Self Flushing

Redundant Sand Filtration

Scale/Bio/Corrosion Control

Low Cost of Operation

Page 8: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,
Page 9: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

The Problem MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS

With out CQM

Page 10: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

N0 Problem of: MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS

With CQM

Page 11: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

AUTOMATIC TUBE CLEANING SYSTEM (ATCS)

All balls are injected at once

Balls reach the tube sheet at the same time Balls randomly disperse cleaning central and peripheral tubes

Ball travel does not interfere with condenser water flow

No moving parts in ball trap with absolutely zero loss of sponge balls

Balls do not pass through the pump

Screen with round holes, balls can not escape

Simple PLC operation from the control room

Ball trap with very big open area to collect the balls

No need to count the balls

Page 12: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM - Power Plant Installations – Last 5 years

No. Name Unit No. Capacity Size Cooling BT Type 1 Leqing 4 600MW 88" Sea Water T 2 Taizhou 10 300MW 72" Sea Water A 3 Lanxi 2 600MW 88" CT T 4 Changxing 3 300MW 72" CT T 5 Guangan 32 300MW 72" CT T 6 Wangting 14 300MW 72" CT T 7 Qingdao 1 300MW 72" Sea Water T 8 Xingjiang 4 200MW 56" CT T 9 Fengtai 1 600MW 88" CT T

11 Changxing 4 300MW 72" CT T 12 Taizhou 9 300MW 72" Sea Water A 13 Leqing 2 600MW 88" Sea Water T 14 Lanxi 4 600MW 88" CT T 15 Guangan 33 300MW 72" CT T 17 Xingjiang 3 200MW 56" CT T 18 Changxing 1 300MW 72" CT T 19 Zouxian 34 300MW 72" CT T 20 Qingdao 1 300MW 72" Sea Water T 21 Gongxian 1 600MW 88" CT T 22 Fengtai 2 600MW 88" CT T 24 Lanxi 3 600MW 88" CT T 25 Guangan 34 300MW 72" CT T 26 Xingjiang 3 200MW 56" CT T

Page 13: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM Power Plant Installations

Changxing Unit 2 start 11-2010 Unit 1 start 10-2012 Unit 3 start 09-2013 Unit 4 start 02-2014

Page 14: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Changxing Power Plant

3rd party Energy saving report on unit-2

China Zhejiang Provincial Power Research Institution (Oct 2011)

Page 15: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

CQM Power Plant Installations Power Plant Country MW Application Ball Traps Start Up Bosen Turkey 136 CC Condenser 1x36" & 1x28" 2/28/2000

Zorlu Turkey 120 Condenser 2x24" 1/2/2005

Modern Enerji Turkey 60 CC Condenser 2x16" 6/23/1997

IKPP Indonesia 300 Condenser 1x46" & 1x42" 11/18/2003

Haifa Israel (unit stop) Condenser 2x40" 6/15/2006

Energetika KG&TK-2 Czech Condenser 2x20" & 2x10" 2/1/2007

Energetika TG 12&14 Czech Condenser 2x24" & 2x24" 6/1/2008

Energetika TG 32 Czech Condenser 2x20" 7/1/2009

AEM Torino Italy 400 CC Condenser 1x72" 3/12/2004

Hwaseong Korea 529 CC Condenser 1x60" 8/16/2006

Chanqxin #3 China 400 coal Condenser 2x72" 10/31/2010

Bis Enerji Turkey 150 CC Absorption unit 10" 4/18/2007

Soda Sanayii A.S. Turkey 150 Oil cooler 2x3" & 4x4" 6/21/1998

Serang Mill Indonesia Oil cooler 3x6" 6/22/2002

Rotenberg Israel Vacuum pump 1x6" 2/1/2005

Page 16: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Why we are most suitable for India • Most of old power plant may not have ATCS and if

installed may not be working efficiently. If used CQM ATCS, increase in efficiency and saving in terms of revenue.

• We can customize our system to fit in your existing system.

• We fit in Make in India programme of Govt. of India – Have full fledged manufacturing unit in Pune, India.

• Backed by efficient R&D team in Israel and excellent service team in India.

Page 17: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

ATCS is suitable for - All types of power plants. Heat exchangers in refineries. Heat exchangers/ condensers in any process industry. Heat exchangers/ condensers in fertiliser plants. HVAC / Chillers. 17

Page 18: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

1 mm of fouling accumulation in the condenser tubes increases energy consumption by 30%

Typical HVAC System

% change in energy consumption (Kwh) per cubic ton at 4°C

Fuente: Philip Kotz, Air Conditioning Heating, Piping and Air Conditioning Journal

+ 30%

100%

110%

120%

130%

140%

-1.33E-15 0.3 0.6 0.9 1.2

Grosor del deposito - mm thickness of fouling (mm)

Page 19: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

No. Name System Size Building type Completion Date 1 Glenmark Generics Ltd., Gujarat 8” Pharma Industry 2011 2 Fourrts Laboratories Ltd., Chennai 8” Pharma Industry 2012 3 IPCA Laboratories Ltd., Ratlam 10” Pharma Industry 2012 4 S.K. Oil Industries Ltd., Jalgaon 4” Food Industry 2013 5 Maharashtra Solvent Extraction P Ltd., Dhulia 4” Food Industry 2013 6 ITC Sonar, Kolkatta 8” Hotel 2013 7 Infosys, Bangalore 4” Office 2013 8 The Medicity Hospital 14” Hospital 2014 9 IHDP, New Delhi 8” Office 2014

10 ITC Biscuit Factory, Haridwar 8” Food Industry 2014 11 Cipla Ltd., Pune 3” Pharma Industry 2014 12 Ester Industries Ltd., Khatima, Bihar 10” Process Industry 2014 13 ITC Welcome Sheraton, New Delhi 8” Hotel 2015 14 Taj Palace, Delhi 10” Hotel 2015 15 Hindalco Industries Ltd., Renukoot, U.P. 6”& 10” Aluminum Industry 2015 16 Dinanath Mangeskar Hospital, Pune 8” Hospital 2015 17 Hotel Renaissance, Mumbai 10” Hotel 2015 18 Hotel JW Marriott, Mumbai 10” Hotel 2015 19 Hotel ITC Grand Maratha, Mumbai 10” Hotel 2015 20 Dr. Reddy Laboratories, Hyderabad 10” Pharma Industry 2015 21 Titan Company Ltd., Hosur Bangalore 6” Watch Industry 2016 22 Jindal Polyfilms Ltd., Nashik 10” Plastic Industry 2016 23 Godrej Industries Ltd., Ankaleswar 4” Industry 2016 24 IMFA, Bhubaneswar, 36” Captive Power plant 2013

CQM – HVAC Installation in India

Page 20: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Typical installations

ATCS in combine cycle power plant

Page 21: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

The ATCS system was commissioned in February of 2005 and since that time the ATCS has performed properly ensuring clean condenser tubes under the most severe river water characteristics fine silt and algae. When the condenser was opened for inspection all tubes were found perfectly clean. Marco Pattacini Plant Engineering

Typical installation - 400MW CC Power Plant Moncalieri (Torino) Italy

Page 22: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Pag. 22

Typical installation - CRYOGENIC PLANT

Page 23: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Typical installation – Fertiliser plant

23

Page 24: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Energy and Water Efficiency Solutions

C.Q.M

SRCT-LS - Large scale (NCT) Non Chemical Treatment system for cooling towers water

treatment in Power Plants

Page 25: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

• In all Thermal power plants water is used for steam generation as well as cooling media for different circuits.

• Maintaining clean and desired quality of water is very important in the power plants as the source of water is river, underground or sea.

• The desired quality of water is achieved in power plants traditionally by treating the water with various types of chemicals, which are hazardous and causes environmental issues.

• SRCT is online treatment of cooling tower water absolutely without use of any chemicals and the results achieved by this method are better than the chemicals used traditionally.

• Best part of this technology is that it is green technology, we are not using any chemicals for the treatment of water. SRCT maintains 100% water disinfection, no bacteria and prevents growth of algae in power plant water circuits.

Page 26: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

New Technology from CQM

• For the past 10 years CQM have installed more then 800 SRCT (non chemical electrolysis system) for small to medium size cooling towers.

• The technology replace any use of chemicals in the treatment of cooling tower water.

• The New SRCT - LS (large Scale) is a new concept and design based on the above proven product design to meet the challenges of very large scale cooling towers in power stations and refinery.

• First mid size (4500m3h / 20,000GPM) was successfully run over past two years in Auxiliary cooling tower in a power station belong to ZEG Group in China.

• Based on successful results over two year period ZEG Group has purchased from CQM in 2014 an SRCT - LS for the treatment of 2 X 600MW cooling tower project estimate at $4M, two cooling towers of 70,000 m3h/ 320,000GPM each.

Page 27: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Deposits of salts, corrosion, dirt and micro-organisms reduce the efficiency of cooling

towers and water circuits

Page 28: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

And increase electricity and water consumption and accelerate the deterioration of the

equipment and tubes

Page 29: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Chemicals used for water treatment require to maintain the water conductivity level at

max 2500 µs, which implies a high level of bleed-off

Water consumption of ~ 20 m3/day* to compensate bleed-off (500TR cooling tower operating 18 hrs/day)

* asumming fresh water conductivity of 300 µs

Page 30: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRCT -LS Chemical-free Water Treatment System for Automatic Scale Removal and Cleaning of

Cooling Towers and Water Circuits

Solution:

Page 31: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRS: Cleaning of Sediments

Page 32: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRS allows the operation of the cooling towers at 4500-5000 µs conductivity,

saving up to 50% of drained water

Water consumption of ~ 20 m3/day to compensate bleed-off (500TR cooling tower operating 18 hrs/day)

Water consumption of ~ 10 m3/day to compensate bleed-off (500TR cooling tower operating 18 hrs/day)

Page 33: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

By eliminating the use of chemicals, SRS allows the saving of 100% of bleed-off that can be

applied for watering or other uses

Page 34: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRS maintains water circuits free of deposits, the most efficient and technological technology

• Automatic operation

• Active oxidation

• Electrolytic technology

• Removes susp, solids

• Strong Oxidation

100% productivity

removes cor rosion

zero chemicals

zero dir t

zero microorganis.

Page 35: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Typical layout -2 X 600 MW

Page 36: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRCT-LS 35000

Page 37: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRCT-LS 35000 •Automatic and reliable turnkey system. •Continuously treat the cooling tower water. •Avoids the need of chemical treatment. •Saves up to 50% of the blow-down water. •100% of blow-down can be recycled. •Automatic self-cleaning to remove accumulated dirt and scale. •100% water disinfection, no bacteria, prevents growth of algae. •Operation at high µs/cm without forming scale. •Creates an alkaline pH environment that prevents corrosion. •No additives or consumables. •Low operating and maintenance costs. •Robust life time of equipment's. •Absolutely green environmentally friendly safe.

Page 38: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

SRCT-LS 4500 m3H significant biological improvement with in 3 month at a power plant

Before SR 3-months After SR

Page 39: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

Some of our Customers

Page 40: Energy and Water Efficiency Solutions...2016/03/02  · Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls,

C.Q.M

THANK YOU