enabling collaborative asset life-cycle … and ogi pilot at slc 04...enabling collaborative asset...
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©MIMOSA 2015
Enabling Collaborative Asset Life-cycle Managementusing System of Systems Interoperability
©2015 MIMOSA
The Open Industrial Interoperability Ecosystem and
the Oil and Gas Interoperability Pilot
Standards Leadership CouncilStavanger, Norway
April 29, 2015
©MIMOSA 2015
LIFE CYCLE ENGINEERINGSystems
Critical Intersection for a Supplier Neutral EcosystemEnabling Multi-domain Systems Interoperability
Automation and Control
Systems
Enterprise Business Systems
Big Data and Analytics
Supplier NeutralOpen Specifications
©MIMOSA 2015
Key ObjectiveTransforming the Industry Solutions Model
From Systems Integration to System of Systems Interoperability
Open IndustrialInteroperability
Ecosystem (OIIE™)
CustomSystemsIntegration
•Custom development•Application Specific data adapters•Owner/operator responsible for sustainment
•Cloud Friendly Solutions Architecture•Configuration rather than development•Based on supplier neutral open standards •Standardized SoS Adapters (Plug and Play)•Commercial off the Shelf (COTS) Applications•Suppliers responsible for sustainment
OGI Pilot™Building an
OIIE Instance
©MIMOSA 2015
Key OIIE & OGI Principles and Methods• Not specific to any one industry or supplier
– Not just a set of reference standards– Directly reuses a non-proprietary ecosystem
• Focus on open standards-based interoperability– Reuse existing standards in a repeatable, scalable portfolio– Stop “re-inventing wheels”– Incorporate standards by reference– Find and fill gaps through collaboration
• The OGI Pilot is simply an instance of the OIIE– Industry Standard Use Cases & Solutions Architecture– Using Oil and Gas Industry Asset Classes– Supplier neutral industry interoperability test-bed
©MIMOSA 2015©MIMOSA 2015
Simplified OIIE Systems Architecture
ISBM publish/subscribe or request/response services
ISO 15926-based SPARQL interface
OPC interface (Classic and UA)
Automation & Control deterministic Fieldbus interface
Restricted data flows
Operations Management
Operations Risk Management
Maintenance Management
Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)
OpenO&M Information Service Bus Model
Automation and Control Bus
Automation and Control
Safety, Health, Environment and
Operations Monitoring
Prognostic and Health
Management
Sensor/Transducer
Sensor/Transducer
Sensor/Transducer
Standardized Interoperability
Registers
Engineering Design
Construction Procurement
Construction Management
PCA Reference Data Library
EPC/OEM Reference Data Libraries
Industrial DMZ
Planning
Enterprise Mirrored Reference Data Library
Enterprise Specific Reference Data Library
©MIMOSA 2015
The Role of Standards in Sustainable Enterprise Solutions
Standards help rationalize chaos into widely accepted good practices NGO Standards Organizations such as ISO and IEC Industry Standards Organizations – API, ISA, OPC, MIMOSA… Asset Management Practice Standards
Such as PAS 55 and ISO 55000 Define good asset management practices to be followed
IT Oriented Standards Such as ISO 15926, OPC, ISA 95/88, ISO 18101 and MIMOSA Enable SoS to properly support PAS 55 and ISO 55000 series good practices
©MIMOSA 2015
Plan /Program / Contract
Engineer / Design Procure Fabricate /
Construct
Complete / Commission /
Startup
Operate / Maintain
Decommission / Dispose
Sustained Lifecycle Digital Asset Management
Enterprise Capital Project Data Management
Standards
OGI Use Case 1: Capital project handovers to O&MOGI Use Case 4: Enterprise Product Data Library Management
OGI Use Case 10: Automated provisioning of O&M systemsOGI Use Case 11: Enterprise Reference Data Library (RDL) Management
OGI Pilot Business Use Cases Roadmap - Part 1
Continuous Handover of Structured Digital AssetsEstablishing an Environment for Lifecycle System of Systems Interoperability
Enterprise Standards and Project Execution Template
for all projects
Levy contractual requirementson suppliers at start of
specific projectsUSPI CFIHOS Collaboration
Fiatech EDRC Use Case 1: Pump Replacement Specification Handover (O/O to EPC)
Fiatech EDRC Use Case 2: Field Instruments & Control System (EPC to Supplier)
©MIMOSA 2015
Plan /Program / Contract
Engineer / Design Procure Fabricate /
Construct
Complete / Commission /
Startup
Operate / Maintain
Decommission/ Dispose
Enterprise Capital Project Data Management
Standards
OGI Pilot Business Use Cases Roadmap - Part 2
OGI Use Case 2: Recurring Engineering Updates to O&MOGI Use Case 3: Field Changes to Plant/Facility Engineering
OGI Use Case 4: Enterprise Product Data Library ManagementOGI Use Case 5: Asset Installation/Removal UpdatesOGI Use Case 6: Preventive Maintenance TriggeringOGI Use Case 7: Condition-Based Maintenance TriggeringOGI Use Case 8: Early Warning NotificationsOGI Use Case 9: Incident Management/Accountability
OGI Use Case 10: Provisioning of O&M systemsOGI Use Case 11: Enterprise Reference Data Library (RDL) Management
Continuous Handover ofStructured Digital Assets
Sustained Lifecycle Digital Asset ManagementSustaining the Interoperable O&M Environment
©MIMOSA 2015
OIIE/OGI Use Cases and Scenarios
• Use Case– Background– Scope– Preconditions– Successful End
Condition– Actors– Triggers– Process Workflow– Scenarios
• Scenario– Actors– Data Content– Data Formats– Reference Data– ISBM Configuration
©MIMOSA 2015
Data Transport/ConveyanceOpenO&M ws-ISBM
System of Record Authorization
MIMOSA Service Registry
Use Cases and Interoperability ScenariosOpenO&M, Fiatech, PCA, USPI
Information ModelsOpenO&M, ISO, Energistics
Message ModelOAGIS BOD
Reference DataOpenO&M, PCA, ISO/IEC Distributed Object
MappingOpenO&M CIR
OIIE/OGI Architecture Components
©MIMOSA 2015
OIIE/OGI Standard Information Models
• Reference data and capital project artefactsISO 15926
• Lifecycle engineering configuration, condition, work and reliability managementMIMOSA CCOM
• Real-time and historical time series data, alarms and eventsOPC Classic/UA
• Production and well dataEnergisticsPRODML/WITSML
• Production schedules, forecasts, demandMESA B2MML
©MIMOSA 2015
OIIE/OGI Standard Scenarios
P&IDs, PFDs, and Breakdown Structures
of Segments, Tags, and Ports
(15926 to MIMOSA)
As-Maintained Segments, Tags, and Ports (MIMOSA to
15926)
As-Built Serialized Assets with Model
and Segment Install(15926 to MIMOSA)
Segments with O&M Datasheets, Monitored Tags, Breakdown Structures, Ports and Topology Connections (MIMOSA)
Asset O&M Datasheets (MIMOSA)
Production Orders (B2MML &
PRODML)
Production Performance (B2MML & PRODML)
MES KPIs (MIMOSA, B2MML & PRODML)
Forecasted Demand (B2MML
& PRODML)
Asset Performance Prediction (B2MML & PRODML)
OPM KPIs (MIMOSA, B2MML & PRODML)
Detailed Production Performance (B2MML & PRODML)
Detailed Production Schedules (B2MML)
Significant Actual & Early Warning ORM Events (MIMOSA)
Performance KPIs (MIMOSA)
Planned Asset Unavailability Schedule (MIMOSA)
Operational Data & State Events (OPC)
Operations Work Status &
Operations Log (MIMOSA)
Maintenance Work Status & Work History (MIMOSA)
Maintenance KPIs (MIMOSA)
CBM Advisories (MIMOSA)
CBO Advisories (MIMOSA)
Usage Readings
(MIMOSA)
CBM/Calib. Start Activity Event
(MIMOSA)
CBM/Calib. Work Completed (MIMOSA)
Current Condition Data & State Events
(OPC)Historical Condition Data & Events (MIMOSA)
OpenO&M Information Service Bus Model (ISBM)
REFERENCE ENVIRONMENT EXECUTION ENVIRONMENT
Model Datasheets, BOM andModel/Part Engineering Change Advisories
(15926 to MIMOSA)
Asset Install/Removal on Segment Events (MIMOSA)
CMSCondition Monitoring Systems
(Measurements, Events, Inspections, Calibrations, Conditions, Usage and Sensed O&M Actions)
I&C Device Monitoring
Performance Monitoring
(Sand, Water, Gas, Crude)
Corrosion Monitoring
Rotating Machinery Monitoring(Vibration, Electrical,
Thermography, Ferrography LIMS)
EXTERNAL ENVIRONMENT
P&IDs, PFDs, and Breakdown Structures
of Segments, Tags, and Ports(15926)
As-Built Serialized Assets with Model
and Segment Install(15926)
Model Datasheets and BOM (15926)
Model Datasheets and BOM
(15926 to MIMOSA)
Model Datasheets and BOM (15926)
Approved Reference Data Library Entries
(15926)
Proposed Reference Data Library Entries
(15926)
As-Maintained Segment-Asset Install/Removal
Events (MIMOSA to 15926)
1 27
4
7 25
7
2 28
31
30 32
1312
20
19
22
21
14
1615
1817
24
23
63 9
5 6
EngCM, ECMEngineering & Enterprise Content Management Systems
OPMOperational Performance Modelling & Optimization Systems
ORMOperational Risk
Management Systems (SHES, PSMS, AHMS, QMS,
ISSOW, IMS, FRACAS)
MMSMaintenance
Management Systems(CMMS, EAM)
EPC MATERIALSEPC Materials/Procurement Management
Systems
EPC ENGEPC Engineering Design Systems
ERP, ERM, PORTEnterprise Resource Planning Systems, Enterprise Risk Management Systems, &
Enterprise KPI/Event Portals
MESProduction Forecasting & Scheduling Systems
O/O RDLOwner/Operator Reference Data Library (ISO 19526 entries in MIMOSA CCOM format)
GLOBAL RDLISO / PCA / JORD /
FIATECH Reference Data
Library
PDMOEM/Supplier Product Data
Systems
REG-ASSETRegistry of
Serialized Assets (including
Equipment, Documents,
Software and Firmware)
REG-STRUCTURERegistry of Functional Segments including
Breakdown Structures,
Monitored Tags, Ports and
Topologies
O/O ENGOwner/Operator
Engineering Design Systems
O/O MATERIALSOwner/Operator
Materials/Procurement Management
Systems
O/O CONSTRUCTOwner/Operator
Construction/Commissioning Management
Systems
Model Templates (MIMOSA)
Model Datasheets and BOM (MIMOSA)
8 26REG-MODEL
Registry of OEM/Supplier Models
and Model Templates
EPC CONSTRUCTEPC Construction/
Commissioning Management
Systems
10Self-Aware Asset
Install/Removal Events (OPC UA with MIMOSA)
CONTROLDCS, SIS, PLC, SCADA, HMI and Operational
Data Historians
14
1615
29
10Self-Aware Asset
Install/Removal Events (OPC UA with MIMOSA)
11 33
©MIMOSA 2015
MIMOSA Standards and Activities
• Open standards-based interoperability ecosystemOIIE
• Lifecycle asset information model for use in message-based interoperability architectureCCOM
• Architecture for sharing condition-based maintenance informationOSA-CBM
• EAI Architecture for sharing lifecycle asset informationOSA-EAI
• Interoperability ecosystem public pilot and assessment test bedOGI Pilot
• Machine-interpretable, consistent, directly reusable Industry Standard Datasheet Definitions (ISDD)Data Sheet Definition
Microsoft ESB (Terawe),IBM ISBM,
Assetricity SimpleISBM
AVEVA P&ID
Bentley OpenPlantPowerPID
UniSATransform
Engine MIMOSACCOM
OSIsoft PI
OPC UA
Intergraph SmartPlant
P&ID
Assetricity IOM-OG Register
IBM IICMIMOSACCOM
Rockwell PlantPAx
MIMOSACCOM
Aspen Basic Engineering
Sharecat/EqHub
Maintenance Management
SystemMIMOSA
CCOM
ISO 15926 Reference DataMIMOSA CCOM
ISO 14224
IEC 61360
ISA TR20
ISO 13709 (API 610)
ISO 15926 Proteus
ISO 15926 Part 8 OWL
ISO 15926 Proteus
ISO 15926 Eng. XML
ISO 15926 Vendor XML
OGI Pilot Phase 1.5 – 2014Application Architecture
©MIMOSA 2015
OGI Pilot Near Term Additions• Downstream-Phase 2 - 2015
– Add Increased Datasheet Information – ISDD Project– Updated Implementation of O&M Use Cases
• Key MMS Suppliers (SAP, IBM Maximo…)• More Automation and Control Suppliers (GE, Emerson Process
Management, Yokogawa, Schneider Invensys)• Upstream
– Increased Alignment with Standards Leadership Council– Proper Infrastructure Asset Class Selection for Upstream
More Cooperation and alignment with PCA/EPIM in ILAP & STI
More Cooperation and alignment with USPI CFIOS
©MIMOSA 2015
Simplified OIIE Systems Architecture
Industrial Interoperability for Internet of Things and Industrie 4.0
OPC-UA becoming the worldwide accepted standard for IoT
Stefan Hoppe
Vice President OPC Foundation - Member OPC [email protected]
Chair of joined working groupPLCopen & OPC Foundation
©MIMOSA 2015
Simplified OIIE Systems Architecture
ISBM publish/subscribe or request/response services
ISO 15926-based SPARQL interface
OPC interface (Classic and UA)
Automation & Control deterministic Fieldbus interface
Restricted data flows
Operations Management
Operations Risk Management
Maintenance Management
Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)
OpenO&M Information Service Bus Model
Automation and Control Bus
Automation and Control
Safety, Health, Environment and
Operations Monitoring
Prognostic and Health
Management
Sensor/Transducer
Sensor/Transducer
Sensor/Transducer
Standardized Interoperability
Registers
Engineering Design
Construction Procurement
Construction Management
PCA Reference Data Library
EPC/OEM Reference Data Libraries
Industrial DMZ
Planning
Enterprise Mirrored Reference Data Library
Enterprise Specific Reference Data Library
©MIMOSA 2015
Recommendations for implementing Industrie 4.0
Horizontal integration through value networks
New social infrastructures in the workplace
Vertical integration and networked manufacturing systems
End-to-end engineering across the entire value chain
Cyber-Physical Systems technology
Five major research themes specifiedin the final report Industrie 4.0
Source: Platform „Industrie 4.0“ - http://www.plattform-i40.de/
©MIMOSA 2015
OPC Unified Architecture
One page news overview:
- Extension Board of Directors- OPC UA is growing into IT world – SAP joined the board of directors
- Open Shared Source Strategy- OPC Foundation is sharing source code and publish specifications- OPC Foundation Open Shared Source Strategy provides developers the
ability to prototype projects without barriers.- OPC Foundation Toolkit vendors provide commercial products that enable
companies to develop certifiable products since the toolkit vendors provide product-level support, maintenance, complete documentation and training
- Communication extension- OPC UA value is modelling with combined access rights and secured
transport: Transport is extended with Pub/Sub and AMQP
©MIMOSA 2015
IoT or Industrie 4.0: OPC-UA is the enabler Communication infrastructure
Secure, interoperable, reliable, high performance, scalable Platform-independent (OS, language, vendor) Technology:
Service-oriented Provide technology independent from services
Small set of easy to use services 37 operations Grown up in Automation market - (e.g. time stamp, status)
but neutral for other vertical markets
Information modeling Rich, object oriented and extensible type model Type model in address space Full mashed network Scalable:
Support simple and complex models Standardized Information models
based on OPC UA PLCopen, BACnet, MTConnect…
Motor Starter 01
Configuration
Control Function Local Operation
Multifunction Input DI0
ParameterSet Motor Parameters
Motor Current Low
Motor Current High
Service Info
Number of Starts
Motor Starter 01Parameter Set
Control FunctionLocal Operation
Configuration
Multifunction Input DIOMotor Current LowMotor Current HighNumber of Starts
Motor Current LowMotor Current High
Service Info
ISBM publish/subscribe or request/response services
ISO 15926-based SPARQL interface
OPC interface (Classic and UA)
Automation & Control deterministic Fieldbus interface
Restricted data flows
Operations Management
Operations Risk Management
Maintenance Management
Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)
OpenO&M Information Service Bus Model
Automation and Control Bus
Automation and Control
Safety, Health, Environment and
Operations Monitoring
Prognostic and Health
Management
Sensor/Transducer
Sensor/Transducer
Sensor/Transducer
Standardized Interoperability
Registers
Engineering Design
Construction Procurement
Construction Management
PCA Reference Data Library
EPC/OEM Reference Data Libraries
Industrial DMZ
Planning
Enterprise Mirrored Reference Data Library
Enterprise Specific Reference Data Library
©MIMOSA 2015
Hi ‚ I am a IEC61131-3 controller
Hi ‚ I am an RFID device
Hi ‚ I am a Smart metering device
Standardized Models PLCopen FDI MES CNC-HMI BACnet MIMOSA …
OPC UA: Informationsmodelling
©MIMOSA 2015
Into Controller: Information model• Connection >to the controller <
• Integrated: PLC and OPC-UA in embedded device• Mapping: Support official mapping IEC61131-3 to OPC-UA• Benefit Secured, semantic interoperability
Standard
Vendor specific
MESERP
Visu
PLC
RFID
©MIMOSA 2015
Connection >from the controller < Controller initiating communication
OPC-UA OPC-UA
OPC
-UA
OPC
-UA
MES SystemOPC UA Server
Plant EngineeringOPC UA Server
From Controller: PLCopen FB
- Vertical & Horizontal- Fieldbus independent- It’s fast – but not a fieldbus
Virtual machineDatabase
©MIMOSA 2015
elevated reservoir
pumping plant 1
pumping plant 2
water works 1
water works 2
level reached
qualitiy problems in freshwater
stop pumping
please overtake filling of elevated reservoir
due to problems at group1 supplier of freshwater has changed to group 2
closed user group
Requests for process values and state changes
Requests for process values and state changes
1
2
3
1
2
1
2
SCADA
Horizontal: M2M & IoT in decentral intelligent equipmentsUse Case | Machine to Machine
Challenge:500 devices
pumpswaterboilers
1400 km2
©MIMOSA 2015
Demo on - OPC booth H9 A11- Microsoft booth H7 C48
What?- BECKHOFF PLC- HARTING RFID Reader- Siemens RFID Reader- ICS Software / Suetron
New: OPC-UA and AutoID Industry
32
©MIMOSA 2015
MDISMCS-DCS Interface Standardization ("MDIS")
Information model • Well
– Pump– Choke Valve– Valve– Instruments – EPU
• SEM• Motor• Manifold• CIMV• DHPT• MPFM• Subsea Field bus
©MIMOSA 2015
KUKA Robot with OPC UA Server
ICONICSGenesis 64 HMI
C-LabsFactory-Relay
Machine Learning
Stream Analytics
Enterprise AppMicrosoft Band
Notification
SMS Relay
Enterprise IT Realm
Operations Realm
Hannover Messe 2015OPC UA Integration with KUKA and Microsoft Azure
©MIMOSA 2015
Trends: File Transfer & ModellingFile transfer via OPC-UA
Device managementOPC UA Client
1. Easy file /folder deployment
Download of- e.g. of PLC binary code - e.g. of recipes- e.g. Operating System components
2. Easy management for Upload
- e.g. measurement data
Target markets- Building automation- Water treatment- Wind parks- General device management
I am a CNC machine
I am a energy sensor
©MIMOSA 2015
Brochure: “OPC UA – Interoperability for IoT and Industrie 4.0https://opcfoundation.org/resources/brochures/Available in English and German
Addressing the IT audience
Quotes from Academic / Industry / Organizations
Technology
Scenarios Scalability: UA in sensor level Identification: UA in RFID Controller: Semantic Interoperability Vertical: From controller to SAP Horizontal: UA as enabler for M2M and IoT User&Machine: UA in browser Vertical Markets Oil & Gas / Water treatment / Wind turbine
Information
©MIMOSA 2015
Simplified OIIE Systems Architecture
ISBM publish/subscribe or request/response services
ISO 15926-based SPARQL interface
OPC interface (Classic and UA)
Automation & Control deterministic Fieldbus interface
Restricted data flows
Operations Management
Operations Risk Management
Maintenance Management
Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)
OpenO&M Information Service Bus Model
Automation and Control Bus
Automation and Control
Safety, Health, Environment and
Operations Monitoring
Prognostic and Health
Management
Sensor/Transducer
Sensor/Transducer
Sensor/Transducer
Standardized Interoperability
Registers
Engineering Design
Construction Procurement
Construction Management
PCA Reference Data Library
EPC/OEM Reference Data Libraries
Industrial DMZ
Planning
Enterprise Mirrored Reference Data Library
Enterprise Specific Reference Data Library
Adapters
Convert from OPC UA and ISBM+BODCCOM Asset Model Inside
Contact OPC Experts Oil & Gas:Paul HunkarOPC Foundation / DS [email protected]
Third Party
Cooperation between OPC, MIMOSA and PCA OGI
Joint Special Interest Groups (Joint SIGs) Operation and Maintenance System Architecture
Coordination of project EPIM Standardization Initiative (STI) and MIMOSA ISDD Align methodology for the projects
©MIMOSA 2015
Simplified OIIE Systems Architecture
ISBM publish/subscribe or request/response services
ISO 15926-based SPARQL interface
OPC interface (Classic and UA)
Automation & Control deterministic Fieldbus interface
Restricted data flows
Operations Management
Operations Risk Management
Maintenance Management
Enterprise Business Systems(Enterprise Resource Planning, Enterprise Risk Management, Supply Chain Management)
OpenO&M Information Service Bus Model
Automation and Control Bus
Automation and Control
Safety, Health, Environment and
Operations Monitoring
Prognostic and Health
Management
Sensor/Transducer
Sensor/Transducer
Sensor/Transducer
Standardized Interoperability
Registers
Engineering Design
Construction Procurement
Construction Management
PCA Reference Data Library
EPC/OEM Reference Data Libraries
Industrial DMZ
Planning
Enterprise Mirrored Reference Data Library
Enterprise Specific Reference Data Library
55
EPIM’s Business Model and IT architecture
OperatorsView as one knowledgebase !
IT Suppliers
Suppliers Authorities
All solutions based on ISO 15926 and Semantic Technology (W3C) and the databases are all triplestores.
EPIM Standardization Initiative (STI)
The EPIM STI project has started addressing standardized information for Standard Equipment
Harmonized technical requirements for Standard Equipment will be a result of the project
The Life Cycle According to IEC 81346
A
B
C
Note: The main diagram is from IEC 613 been updated and included in IEC 8134 but the original diagram displays better.
EPIMSTI Product Catalogue
EPIM STI RDL
EPIM STI RDL Linked Data Architecture
PCA RDL
ISO TC184/SC4 Reference data architecture
©MIMOSA 2015
INTERNATIONALIZATION VIA ISO
ISO TC 184/WG 6 Developing ISO 18101 (OGI Technical Specification)Convener Alan T. JohnstonCo-Convener Nils Sandsmark
©MIMOSA 2015ISO TC 184/WG 6
Supporting National ISO TC184 Committees
•National TC 184 Representatives Currently Supporting OGI Project•Canada•Japan•Netherlands•Norway•United Kingdom•United States of America•Australia (Through Liaison with TC 108/SC 5)China (January 2015)France (January 2015)
•Established support from experts•TC108 SC5 •TC184 SC4 •TC184 SC5
©MIMOSA 2015
CloseOIIE and OGI Pilot To Be Featured At Future Events
Fiatech Technology Showcase – April 13-15, Boca Raton Resort, FLSolutions 2.0 – August 3-7, 2015, Westin Galleria, Houston, TX
All OIIE and OGI Pilot Working Documents are available at www.mimosa.org
Alan T. JohnstonMIMOSA
Stefan HoppeOPC Foundation European [email protected]
Nils SandsmarkPOSC Caesar