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Generator LIT-19626-01-15 7WV-28199-11 EF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE OWNER’S MANUAL

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Page 1: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

Generator

LIT-19626-01-15 7WV-28199-11PRINTED ON RECYCLED PAPERPRINTED IN JAPAN03 908 – 1.1 × 1 !

EF4000DEEF5200DEEF6600DEYG4000DYG5200DYG6600D

YG6600DE

OWNER’S MANUAL

7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1

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7WV-9-11 hyoshi 10/15/03 3:47 PM Page 2

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AE00012

IDENTIFICATION NUMBER RECORDSRecord your Primary I.D., and serial num-bers in the spaces provided, to assist youin ordering spare parts from a Yamahadealer.Also record and keep these I.D. numbersin a separate place in case your machineis stolen.

AE00011

MACHINE IDENTIFICATIONThe machine serial number is stamped inthe location as shown.

NOTE:The first three digits of these numbers arefor model identification; the remaining dig-its are the unit production number. Keep arecord of these numbers for referencewhen ordering parts from a Yamaha deal-er.

AE00002

INTRODUCTIONCongratulations on your purchase of your new Yamaha.This manual will provide you with a good basic understanding of the operation andmaintenance of this machine.If you have any questions regarding the operation or maintenance of your machine,please consult a Yamaha dealer.

PRI-I.D. NUMBER:

PRI-I.D.CODE SERIAL No.

EF4000DE/EF5200DE/EF6600DEYG4000D/YG5200D/YG6600D/YG6600DE

OWNER’S MANUAL© 2003 by Yamaha Motor Corporation, U.S.A.

1st Edition, August 2003All rights reserved.

Any reprinting or unauthorized use without the written permission of

Yamaha Motor Corporation, U.S.A. is expressly prohibited.

Printed in Japan.P/N LIT-19626-01-15

MODEL

AE00022

790-060

7WV-9-11 A 10/16/03 1:29 PM Page A-1

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NOTE:9 Yamaha continually seeks advance-

ments in product design and quality.Therefore, while this manual containsthe most current product informationavailable at the time of printing, theremay be minor discrepancies betweenyour engine and this manual. If thereis any question concerning this manu-al, please consult a Yamaha dealer.

9 This manual should be considered apermanent part of this engine andshould remain with this engine whenresold.

AE00032

wPLEASE READ AND UNDERSTANDTHIS MANUAL COMPLETELY BEFOREOPERATING THE MACHINE.

Particularly important information is distin-guished in this manual by the followingnotations.

-The Safety Alert Symbol means ATTEN-TION! BECOME ALERT! YOUR SAFETYIS INVOLVED!

wFailure to follow WARNING instructionscould result in severe injury or death tothe engine operator, a bystander, or aperson inspecting or repairing the engine.

cCA CAUTION indicates special precautionsthat must be taken to avoid damage to theengine.

NOTE:A NOTE provides key information to makeprocedures easier or clearer.

7WV-9-11 A 10/16/03 1:29 PM Page A-2

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AE00041

CONTENTS

LIMITED WARRANTY (EF- AND

EDL-SERIES) ........................................1

LIMITED WARRANTY (EC- AND

YG-SERIES) ..........................................2

LOCATION OF IMPORTANT LABELS.4

SAFETY INFORMATION.......................6

EXHAUST FUMES ARE

POISONOUS ......................................6

FUEL IS HIGHLY FLAMMABLE ANDPOISONOUS ......................................6

ENGINE AND MUFFLER MAY

BE HOT ..............................................6

ELECTRIC SHOCK PREVENTION....7

CONNECTION NOTES ......................8

CONNECTION....................................8

EXTENSION CORD NOTES ..............8

CONTROL FUNCTION ..........................9

DESCRIPTION ...................................9

CONTROL BOX................................11

OIL WARNING SYSTEM..................13

ENGINE SWITCH.............................13

STARTER SWITCH..........................13

AC SWITCH (N.F.B.) ........................14

ECONOMY IDLE SWITCH ...............14

VOLTAGE ADJUSTER.....................15

G.F.C.I. RECEPTACLE ....................15

PRE-OPERATION CHECK .................16

FUEL.................................................16

ENGINE OIL .....................................17

GROUND (Earth)..............................18

BATTERY .........................................18

OPERATION ........................................19

STARTING THE ENGINE.................19

APPLICATION RANGE ....................21

CONNECTION..................................22

STOPPING THE ENGINE ................24

PERIODIC MAINTENANCE ................25

MAINTENANCE CHART ..................25

SPARK PLUG INSPECTION............27

CARBURETOR ADJUSTMENT .......27

ENGINE OIL REPLACEMENT .........28

AIR FILTER ......................................29

FUEL COCK .....................................30

FUEL TANK FILTER.........................30

MUFFLER SCREEN AND SPARKARRESTER ......................................31

BATTERY .........................................34

FUSE REPLACEMENT ....................35

G.F.C.I. RECEPTACLE TEST ..........35

TROUBLESHOOTING......................36

STORAGE ...........................................40

DRAIN THE FUEL ............................40

ENGINE ............................................40

BATTERY .........................................41

EXHAUST EMISSION CONTROL

SYSTEM AND COMPONENTS ...........42

SPECIFICATIONS ...............................43

DIMENSIONS ...................................43

ENGINE ............................................43

GENERATOR ...................................43

WIRING DIAGRAM

EF4000DE ........................................44

EF5200DE ........................................45

EF6600DE ........................................46

YG4000D ..........................................47

YG5200D ..........................................48

YG6600D ..........................................49

YG6600DE........................................50

BATTERY TRAY INSTALLATION ......51

ENGINE HANGER INSTALLATION ...51

OPTIONAL PARTS INSTALLATION ..51

7WV-9-11 A 10/16/03 1:29 PM Page A-3

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– 1 –

Yamaha Motor Corporation, U.S.A. hereby war-rants that new Yamaha consumer generators pur-chased from an authorized Yamaha consumergenerator dealer in the continental United Stateswill be free from defects in material and workman-ship for the period of time stated herein, subject tocertain stated limitations.

THE PERIOD OF WARRANTY Any new EF-series or EDL-series Yamaha Generator pur-chased for private, non-commercial use from anauthorized Yamaha consumer generator dealer inthe continental United States will be warranted against defects in material or work-manship for a period two (2) years from date ofpurchase, subject to exclusions noted herein. AnyYamaha non-commercial generator purchased and utilized for commercialor rental applications will be warranted for a periodone (1) year from the date of purchase, subject toexclusions noted herein.

DURING THE PERIOD OF WARRANTY anyauthorized Yamaha consumer generator dealerwill, free of charge, repair or replace, at Yamaha’soption, any part adjudged defective by Yamahadue to faulty workmanship or material from thefactory. Parts used in warranty repairs will be war-ranted for the balance of the product’s warrantyperiod. All parts replaced under warranty becomeproperty of Yamaha Motor Corporation U.S.A.

GENERAL EXCLUSIONS from this warranty shallinclude any failures caused by:a. Installation of parts or accessories that are not

qualitatively equivalent to genuine Yamahaparts.

b. Abnormal strain, neglect, or abuse.c. Lack of proper maintenance.d. Accident or collision damage.

SPECIFIC EXCLUSIONS from this warranty shallinclude parts replaced due to normal wear or rou-tine maintenance.

THE CUSTOMER’S RESPONSIBILITY under thiswarranty shall be to:1. Operate and maintain the generator as speci-

fied in the appropriate Owner’s Manual;

2. Give notice to an authorized Yamaha con-sumer generator dealer of any and all appar-ent defects within ten (10) days after discov-ery, and make the unit available at that timefor inspection and repairs at such dealer’splace of business.

WARRANTY TRANSFER: To transfer the warran-ty from the original purchaser to any subsequentpurchaser(s), it is imperative that the unit beinspected and registered for warranty by an autho-rized Yamaha consumer generator dealer. In orderfor this warranty to remain in effect, this inspectionand registration must take place within ten (10)days after transfer. An inspection and registrationfee will be charged for this service. In no case willthe warranty be extended beyond the original peri-od.

YAMAHA MOTOR CORPORATION, U.S.A. MAKESNO OTHER WARRANTY OF ANY KIND,EXPRESSED OR IMPLIED. ALL IMPLIED WAR-RANTIES OF MERCHANTABILITY AND FITNESSFOR A PARTICULAR PURPOSE WHICH EXCEEDTHE OBLIGATIONS AND TIME LIMITS STATED INTHIS WARRANTY ARE HEREBY DISCLAIMED BYYAMAHA MOTOR CORPORATION, U.S.A. ANDEXCLUDED FROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ONHOW LONG AN IMPLIED WARRANTY LASTS, SOTHE ABOVE LIMITATION MAY NOT APPLY TOYOU. ALSO EXCLUDED FROM THIS WARRANTYARE ANY INCIDENTAL OR CONSEQUENTIALDAMAGES INCLUDING LOSS OF USE. SOMESTATES DO NOT ALLOW THE EXCLUSION ORLIMITATION OF INCIDENTAL OR CONSEQUEN-TIAL DAMAGES, SO THE ABOVE EXCLUSIONMAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGALRIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.Post Office Box 6555

Cypress, California 90630

AE01119

YAMAHA MOTOR CORPORATION U.S.A. EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY

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– 2 –

Yamaha Motor Corporation, U.S.A. hereby war-rants that new Yamaha EC- and YG-series gener-ators purchased from an authorized Yamahaindustrial generator dealer in the continentalUnited States will be free from defects in materialand workmanship for the period of time statedherein, subject to certain stated limitations.

THE PERIOD OF WARRANTY for Yamaha EC-series and YG-series generators shall be one (1)year from the date of purchase.

DURING THE PERIOD OF WARRANTY anyauthorized Yamaha industrial generator dealerwill, free of charge, repair or replace, at Yamaha’soption, any part adjudged defective by Yamahadue to faulty workmanship or material from thefactory. Parts used in warranty repairs will be war-ranted for the balance of the product’s warrantyperiod. All parts replaced under warranty becomeproperty of Yamaha Motor Corporation U.S.A.

GENERAL EXCLUSIONS from this warranty shallinclude any failures caused by:a. Installation of parts or accessories that are not

qualitatively equivalent to genuine Yamahaparts.

b. Abnormal strain, neglect, or abuse.c. Lack of proper maintenance.d. Accident or collision damage.

SPECIFIC EXCLUSIONS from this warranty shallinclude parts replaced due to normal wear or rou-tine maintenance.

THE CUSTOMER’S RESPONSIBILITY under thiswarranty shall be to:1. Operate and maintain the diesel generator as

specified in the appropriate Owner’s Manual;

2. Give notice to an authorized Yamaha industri-al generator dealer of any and all apparentdefects within ten (10) days after discovery,and make the unit available at that time forinspection and repairs at such dealer’s placeof business.

WARRANTY TRANSFER: To transfer the warran-ty from the original purchaser to any subsequentpurchaser(s), it is imperative that the unit beinspected and registered for warranty by an autho-rized Yamaha industrial generator dealer. In orderfor this warranty to remain in effect, this inspectionand registration must take place within ten (10)days after transfer. An inspection and registrationfee will be charged for this service. In no case willthe warranty be extended beyond the original peri-od.

YAMAHA MOTOR CORPORATION, U.S.A. MAKESNO OTHER WARRANTY OF ANY KIND,EXPRESSED OR IMPLIED. ALL IMPLIED WAR-RANTIES OF MERCHANTABILITY AND FITNESSFOR A PARTICULAR PURPOSE WHICH EXCEEDTHE OBLIGATIONS AND TIME LIMITS STATED INTHIS WARRANTY ARE HEREBY DISCLAIMED BYYAMAHA MOTOR CORPORATION, U.S.A. ANDEXCLUDED FROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ONHOW LONG AN IMPLIED WARRANTY LASTS, SOTHE ABOVE LIMITATION MAY NOT APPLY TOYOU. ALSO EXCLUDED FROM THIS WARRANTYARE ANY INCIDENTAL OR CONSEQUENTIALDAMAGES INCLUDING LOSS OF USE. SOMESTATES DO NOT ALLOW THE EXCLUSION ORLIMITATION OF INCIDENTAL OR CONSEQUEN-TIAL DAMAGES, SO THE ABOVE EXCLUSIONMAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGALRIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.Post Office Box 6555

Cypress, California 90630

YAMAHA MOTOR CORPORATION U.S.A. EC- AND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY

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– 3 –

Q. What costs are my responsibility during thewarranty period?

A. The customer’s responsibility includes allcosts of normal maintenance service, non-warranty repairs, accident damages, as wellas oil and spark plugs.

Q. What are some examples of “abnormal” strain,neglect, or abuse?

A. These terms are general and overlap eachother in areas. Specific examples include:Running the machine out of oil; lack of propermaintenance; operating the machine with abroken or damaged part which causes anoth-er part to fail; and so on. If you have anyspecific questions on operation or mainte-nance, please contact your dealer for advice.

Q. Does the warranty cover incidental costs suchas transportation due to a failure?

A. No. The warranty is limited to repair of themachine itself.

Q. May I perform any or all of the recommendedmaintenance shown in the Owner’s Manualinstead of having the dealer do them?

A. Yes, if you are a qualified mechanic and followthe procedures specified in the Owner’s andService Manual. We do recommend, however,that items requiring special tools or equipmentbe done by a Yamaha generator dealer.

Q. Will the warranty be void or cancelled if I donot operate or maintain my new Yamahaexactly as specified in the Owner’s Manual?

A. No. The warranty on a new Yamaha cannotbe “voided” or “cancelled.”However, if a particular failure is caused byoperation or maintenance other than asshown in the Owner’s Manual, that failuremay not be covered under warranty.

Q. What responsibility does my dealer haveunder this warranty?

A. Each Yamaha generator dealer is expectedto:1. Check the operation of the generator

before sale.2. Explain the operation, maintenance, and

warranty requirements to your satisfactionat the time of sale, and upon your requestat any later date.

In addition, each Yamaha generator dealer isheld responsible for his setup, service andwarranty repair work.

Q. Is the warranty transferable to second own-ers?

A. Yes. The remainder of the existing warrantycan be transfered upon request.The unit hasto be inspected and reregistered by an autho-rized Yamaha generator dealer for the policyto remain effective.

CUSTOMER SERVICE

If your machine requires warranty service, youmust take it to any authorized Yamaha generatordealer within the continental United States. Besure to bring your warranty registration identifica-tion or other valid proof of the original date of pur-chase. If a question or problem arises regardingwarranty, first contact the owner of the dealership.Since all warranty matters are handled at the deal-er level, this person is in the best position to helpyou. If you are still not satisfied and require addi-tional assistance, please write:

YAMAHA MOTOR CORPORATION U.S.A. CUS-TOMER RELATIONS DEPARTMENT

P.O. BOX 6555Cypress, California 90630

CHANGE OF ADDRESS

The federal government requires each manufac-turer to maintain a complete, up-to-date list of allfirst purchasers against the possibility of a safety-related defect and recall. This list is compiled fromthe purchase registrations sent to Yamaha MotorCorporation, U.S.A. by the selling dealer at thetime of your purchase. If you should move afteryou have purchased your new generator, pleaseadvise us of your new address by sending a post-card listing your Yamaha model name, enginenumber, dealer number (or dealer’s name) as it isshown on your warranty identification, your nameand new mailing address. Mail to:

YAMAHA MOTOR CORPORATION, U.S.A.WARRANTY DEPARTMENT

P.O. Box 6555Cypress, California 90630

This will ensure that Yamaha Motor Corporation,U.S.A. has an up-to-date registration record inaccordance with federal law.

WARRANTY QUESTIONS AND ANSWERS

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– 4 –

AE00062

LOCATION OF IMPORTANT LABELS(For EF4000DE/YG4000D)Please read the following labels carefully before oper-ating this machine.NOTE:Maintain or replace safety and instruction labels, asnecessary.

1 2

rwt qe y

rwt qy

WARNINGElectrocution Or property damagecan occur: Do not connect thisgenerator to any building ’s electricalsystem unless an isolation switchhas been installed by a licensed elec-trician. Refer to the owner’s manual.

HOT EXHAUST

3

WARNING

HOT AREADO NOT TOUCH

IMPORTANT ENGINE INFORMATIONENGINE FAMILY : zzzzzzzzzzzz

E MREFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.

THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES.THIS ENGINE CONFORMS TO PHASE 2 U.S.EPA REGULATIONS FOR SMALL NONROAD ENGINES.

YAMAHA MOTOR CO. LTD zzz-2179R-zz

DISPLACEMENT: VALVE LASH (A)

rpm

NO OTHER ADJUSTMENTS NEEDED.

ENGINE OIL:

IDLE SPEED:

FUEL: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE.

IGNITION TIMING & IDLE MIXTURE

zzzJ IN:

TYPE

z.zz~z.zz EX: z.zz~z.zz

zzzz~zzzz AT NO LOAD

SESAE 10W-30EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA)

WARNINGREAD THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPERATING.

q qAVERTISSEMENT8

ONLY OPERATE IN WELL-VENTILATED AREA.EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE.CHECK FOR SPILLED FUEL OR FUEL LEAKS.STOP ENGINE BEFORE REFUELING.DO NOT OPERATE NEAR FLAMMABLE MATERIALS.ELECTROCUTION CAN OCCUR IF GENERATOR IS USED IN RAIN,SNOW, OR NEAR WATER. KEEP THIS UNIT DRY AT ALL TIMES.

8

8

8

8

8

MACHINE AU SEC EN TOUTES CIRCONSTANCES.7NJ-24162-10

8

8

8

8

8

8

LISEZ LE MODE D‘EMPLOI ET TOUTES LES ETIQUETTES AVANT DEFAIRE FONCTIONNER LA MACHINE.FAITES FONCTIONNER UNIQUEMENT DANS DES LIEUX BIEN AERES.LES GAZ D‘ECHAPPEMENT CONTIENNENT DU MONOXYDE DE CARBONE.VERIFIEZ SI DU CARBURANT A ETE RENVERSE DU S‘IL FUIT.ARRETEZ LE MOTEUR AVANT DE FAIRE LE PLEIN DE CARBURANT.N‘UTILISEZ PAS A PROXIMITE DE MATERIAUX INFLAMMABLES.IL Y A RISQUE D‘ELECTROCUTION SI LE GENERATEUR FONCTIONNESOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L‘EAU. GARDEZ LAMACHINE AU SEC EN TOUTES CIRCONSTANCES.

4

5

0 2 4 6 8 1 0

ENGINE AIR INDEX ( C a l i f o r n i a o n l y )

LEAST CLEANMOST C L E A NN O T E : T H E L O W E R T H E A I R I N D E X , T H E L E S S T H E P O L L U T I O N

F O R T H E F O L L O W I N G U S E : T H I S E N G I N E I S C E R T I F I E D T O B E E M I S S I O N C O M P L I A N T

MODERATE INTERMEDIATE EXTENDEDCHECK OWNERS M A N U A L F O R F U R T H E R D E T A I L S

T H I S L A B E L T O B E R E M O V E D B Y T H E U L T I M A T E P U R C H A S E R O N L Y !

6

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– 5 –

(For EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

1 2

q e rt

792-027a

qew t

792-028b

WARNINGElectrocution Or property damagecan occur: Do not connect thisgenerator to any building ’s electricalsystem unless an isolation switchhas been installed by a licensed elec-trician. Refer to the owner’s manual.

HOT EXHAUST

IMPORTANT ENGINE INFORMATIONENGINE FAMILY : zzzzzzzzzzzz

E MREFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.

THIS ENGINE MEETS zzzz-zzzz CALIFORNIA EMISSION REGULATIONS FOR SMALL OFF-ROAD ENGINES.THIS ENGINE CONFORMS TO PHASE 2 U.S.EPA REGULATIONS FOR SMALL NONROAD ENGINES.

YAMAHA MOTOR CO. LTD zzz-2179R-zz

DISPLACEMENT: VALVE LASH (A)

rpm

NO OTHER ADJUSTMENTS NEEDED.

ENGINE OIL:

IDLE SPEED:

FUEL: THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE.

IGNITION TIMING & IDLE MIXTURE

zzzJ IN:

TYPE

z.zz~z.zz EX: z.zz~z.zz

zzzz~zzzz AT NO LOAD

SESAE 10W-30EMISSIONS COMPLIANCE PERIOD:CATEGORY A (EPA)

WARNINGREAD THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPERATING.

q qAVERTISSEMENT8

ONLY OPERATE IN WELL-VENTILATED AREA.EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE.CHECK FOR SPILLED FUEL OR FUEL LEAKS.STOP ENGINE BEFORE REFUELING.DO NOT OPERATE NEAR FLAMMABLE MATERIALS.ELECTROCUTION CAN OCCUR IF GENERATOR IS USED IN RAIN,SNOW, OR NEAR WATER. KEEP THIS UNIT DRY AT ALL TIMES.

8

8

8

8

8

MACHINE AU SEC EN TOUTES CIRCONSTANCES.7NJ-24162-10

8

8

8

8

8

8

LISEZ LE MODE D‘EMPLOI ET TOUTES LES ETIQUETTES AVANT DEFAIRE FONCTIONNER LA MACHINE.FAITES FONCTIONNER UNIQUEMENT DANS DES LIEUX BIEN AERES.LES GAZ D‘ECHAPPEMENT CONTIENNENT DU MONOXYDE DE CARBONE.VERIFIEZ SI DU CARBURANT A ETE RENVERSE DU S‘IL FUIT.ARRETEZ LE MOTEUR AVANT DE FAIRE LE PLEIN DE CARBURANT.N‘UTILISEZ PAS A PROXIMITE DE MATERIAUX INFLAMMABLES.IL Y A RISQUE D‘ELECTROCUTION SI LE GENERATEUR FONCTIONNESOUS LA PLUIE, DANS LA NEIGE, OU PRES DE L‘EAU. GARDEZ LAMACHINE AU SEC EN TOUTES CIRCONSTANCES.

3

4

0 2 4 6 8 1 0

ENGINE AIR INDEX ( C a l i f o r n i a o n l y )

LEAST CLEANMOST C L E A NN O T E : T H E L O W E R T H E A I R I N D E X , T H E L E S S T H E P O L L U T I O N

F O R T H E F O L L O W I N G U S E : T H I S E N G I N E I S C E R T I F I E D T O B E E M I S S I O N C O M P L I A N T

MODERATE INTERMEDIATE EXTENDEDCHECK OWNERS M A N U A L F O R F U R T H E R D E T A I L S

T H I S L A B E L T O B E R E M O V E D B Y T H E U L T I M A T E P U R C H A S E R O N L Y !

5

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– 6 –

741-002

741-003

741-005

741-004

741- 006

741-007

AE00071

SAFETY INFORMATION

AE00072

EXHAUST FUMES ARE POISONOUS9 Never operate the engine in a closed area or it

may cause unconsciousness and death within ashort time. Operate the engine in a well ventilatedarea.

AE00075

FUEL IS HIGHLY FLAMMABLE AND POISONOUS9 Always turn off the engine when refuelling.9 Never refuel while smoking or in the vicinity of an

open flame.9 Take care not to spill any fuel on the engine or

muffler when refuelling.9 If you swallow any fuel, inhale fuel vapor, or allow

any to get in your eye(s), see your doctor immedi-ately. If any fuel spills on your skin or clothing,immediately wash with soap and water andchange your clothes.

9 When operating or transporting the machine, besure it is kept upright. If it tilts, fuel may leak fromthe carburetor or fuel tank.

AE00843

ENGINE AND MUFFLER MAY BE HOT9 Place the machine in a place where pedestrians

or children are not likely to touch the machine.

9 Avoid placing any flammable materials near theexhaust outlet during operation.

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– 7 –

741-008a

a

741-009

741-060

q

741-010

741-011

9 Keep the machine at least 1 m (3 ft) from buildingsor other equipment, or the engine may overheat.

a 1 m (3 ft)

9 Avoid operating the engine with a dust cover.

9 Be sure to carry the generator only by its carryinghandle(s).

1 Carrying handle(s) (shaded)

AE00083

ELECTRIC SHOCK PREVENTION9 Never operate the engine in rain or snow.

9 Never touch the machine with wet hands or elec-trical shock will occur.

9 Be sure to ground (earth) the generator.NOTE:Use ground (earth) lead of sufficient current capacity.

1 Lead diameter

741-062e

q

A

7WV-9-11 A 10/16/03 1:29 PM Page 7

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– 8 –

741-040a

q

w

q

w

å EF4000DE/YG4000DB EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE

AE00088

CONNECTION NOTES9 Avoid connecting the generator to commercial power out-

let.9 Avoid connecting the generator in parallel with any other

generator.

1 Correct2 Incorrect

AE00086

EXTENSION CORD NOTES9 When using an extension cord, its total length

should not exceed60 meters for cross section of 1.5 mm squareand100 meters for cross section of 2.5 mm square.

9 This extension cord should be protected by atough flexible rubber sheath (IEC 245) or theequivalent to withstand mechanical stresses.

Ground (earth) LeadDiameter:

0.12 mm (0.005 in)/ampereEX;

10 Ampere → 1.2mm (0.05 in)

AE00091

CONNECTION

wBefore the generator can be connected to a build-ing’s electrical system, a licensed electrician mustinstall an isolation (transfer) switch in the build-ing’s main fuse box. The switch is the connectionpoint for generator power and allows selection ofgenerator or main line power to the building. Thiswill prevent the generator from charging the mainpower line (backfeeding) when the main powersupply has failed or has been turned off for linerepair. Backfeeding can electrocute or injure linemaintenance personnel. Also, generator and build-ing electrical system damage can occur when nor-mal operating power returns if unit is used withoutan isolation switch.

q

741-065

B

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– 9 –

AE00101

CONTROL FUNCTION

AE00102

DESCRIPTION(for EF4000DE/EF5200DE/EF6600DE)1 Fuel tank2 Fuel tank cap3 Fuel cock4 Air filter cover5 Spark plug6 Muffler7 Ground (Earth) terminal8 Oil filler cap9 Oil drain plug0 Recoil starterq Voltage adjuster (for EF5200DE/EF6600DE)w Fuel level gaugee Carrying handles (shaded)

EF4000DE

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EF5200DE/EF6600DE

7WV-9-11 A 10/16/03 1:29 PM Page 9

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– 10 –

AE00102

DESCRIPTION(for YG4000D/YG5200D/YG6600D/YG6600DE)1 Fuel tank2 Fuel tank cap3 Fuel cock4 Air filter cover5 Spark plug6 Muffler7 Choke lever (for YG4000D/YG5200D/YG6600D)8 Ground (Earth) terminal9 Oil filler cap0 Oil drain plugq Recoil starterw Fuel level gaugee Carrying handles (shaded)

YG4000D

YG6600DE

YG5200D/YG6600D

e q w i

u o

r

!0!1

!2!3 !3

t

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!3 !3

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!3!2

793-065a

t u

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!1

r

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!3 !3

w q

o!0

!3 !3!2

793-066a

t

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!1

r

y

!3 !3

7WV-9-11 A 10/16/03 1:29 PM Page 10

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– 11 –

AE00104

CONTROL BOX(for EF4000DE/EF5200DE/EF6600DE)1 AC switch (N.F.B.)2 AC receptacle3 Voltage meter4 Oil warning light5 Engine switch6 Economy idle switch

EF4000DE

EF5200DE

EF6600DE

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y

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793-067

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– 12 –

AE00104

CONTROL BOX(for YG4000D/YG5200D/YG6600D/YG6600DE)1 AC switch (N.F.B.)2 G.F.C.I. receptacle3 AC receptacle4 Voltage meter

(for YG5200D/YG6600D/YG6600DE)

5 Oil warning light6 Engine switch7 Economy idle switch8 Starter switch

(for YG6600DE)9 Pilot light

(for YG4000D)

YG4000D

YG5200D

YG6600D

YG6600DE

q w ety u

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q

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y

u

q

r q e qt

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793-068

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793-069

7WV-9-11 A 10/16/03 1:29 PM Page 12

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763-121a

763-119

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w e

– 13 –

700-027c

763-011

AE00111

OIL WARNING SYSTEMWhen the oil level falls below the lower level, theengine stops automatically. Unless you refill with oil,the engine will not start again.

NOTE:If the engine stalls or does not start, turn the engineswitch to "ON" position and then pull the recoil starter.If the oil warning light flickers for a few seconds, theengine oil is insufficient. Add oil and restart.

AE00121

ENGINE SWITCHThe engine switch controls the ignition system.1 7 “ON”Ignition circuit is switched on.The engine can be started.2 5 “STOP”Ignition circuit is switched off.The engine will not run.3 6 “START”Starting circuit is switched on.The starter motor starts.å EF4000DE/EF5200DE/EF6600DE∫ YG4000D/YG5200D/YG6600D/YG6600DE

cCTake your hand off the switch immediately afterthe engine starts.

AE00920

STARTER SWITCH (for YG6600DE)The starter switch controls the following item.Push:Starting circuit is switched on.Release:Starting circuit is switched off.

cCTake your hand off the switch immediately afterthe engine starts.

A

B

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– 14 –

q

w

763-124a

240V

120V

120V

GR

779-017

WX

GY

AE00863

AC SWITCH (N.F.B.)The AC switch (Non-Fuse Breaker) turns off automati-cally when the load exceeds the generator rated out-put.

1 I “ON”2 3 “OFF”å EF4000DE/YG4000D∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE

Supplies AC 120V (EF4000DE/YG4000D)Supplies AC 120V (EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)Supplies AC 120V and 240V (EF4000DE/YG4000D)Supplies AC 120V and 240V (EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

cCReduce the load to the specified generator ratedoutput if the AC switch (N.F.B.) turns off. If it turnsoff again, consult a Yamaha dealer.

D-2

D-1

C-2

C-1

AE00142

ECONOMY IDLE SWITCHWhen the economy idle switch is turned to "ON", theengine speed is automatically reduced to idle whenthe generator load is reduced to 0.8 A or less. Theresults are better fuel consumption and less noise.

1 I “ON”2 3 “OFF”

NOTE:The economy idle switch must be turned to "OFF" toincrease engine speed to rated rpm when:

- using a load of 0.8 A or less.- supplying AC 120V only from W with X.

q

w

763-193a

q

w

q

w

A B

763-194d

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ww

q

C-1 C-2

763-195a

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D-1 D-2

7WV-9-11 A 10/16/03 1:29 PM Page 14

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– 15 –

779-039

779-037

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w763-083

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763-060

AE00791

VOLTAGE ADJUSTER(for EF5200DE/EF6600DE)The adjuster is equipped for adjusting output voltageto rated voltage.

NOTE:Turn the adjuster clockwise or counterclockwise toincrease or decrease output voltage.

AE00848

G.F.C.I. RECEPTACLE(for YG4000D/YG5200D/YG6600D/YG6600DE)The G.F.C.I. (Ground Fault Circuit Interrupter) 1 shutsoff power to the protected receptacles if a ground fault(electrical leak) is detected.If the reset button 2 pops out 3, the equipmentplugged into the receptacle may be faulty. If this hap-pens, check the equipment carefully. If the equipmentappears to be in good condition, press the reset buttonfirmly until a click is heard. This will restore power. Ifthe reset button pops out again, unplug the equipmentimmediately. Have the equipment inspected andrepaired by a qualified repairperson before attemptingto use it again.

wTO REDUCE THE CHANCE OF ELECTRICALSHOCK:9 Do not attempt to operate equipment if the

ground fault circuit interrupter reset buttonpops out repeatedly during use.

9 Test the ground fault circuit interrupter duringthe pre-operation checks according to themaintenance instructions on page 35.

9 Remember that only receptacles labeled“GFCI” have ground fault circuit interrupterprotection.

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741-001

707-033a

q

707-001

707-037

707-051

AE00845

PRE-OPERATION CHECK

NOTE:Pre-operation checks should be made each time thegenerator is used.

wThe engine and muffler will be very hot after theengine has been run.Avoid touching the engine and muffler while theyare still hot with any part of your body or clothingduring inspection or repair.

AE00856

FUELMake sure there is sufficient fuel in the tank.

Your Yamaha engine has been designed to use regu-lar unleaded gasoline with a pump octane number ((R+ M)/2) of 86 or higher, or research octane number of91 or higher.1 Fuel level gauge

Recommended fuel: Unleaded gasoline

Fuel tank capacity:Total:

EF4000DE/YG4000D: 18.5 L (4.07 Imp gal, 4.89 US gal)

EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE:

21.0 L (4.62 Imp gal, 5.55 US gal)

“F” Full“E” Empty

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– 17 –

700-068

700-110

q

700-065

0°C 25°C

80°F32°F

A YAMALUBE 4(10W-30)

D SAE 10W C SAE #20 B SAE #30

700-006

w9 Fuel is highly flammable and poisonous.

Check “SAFETY INFORMATION” (See page 6)carefully before refueling.

9 Do not fill above the top of the fuel filter or itmay overflow when the fuel heats up later andexpands.

9 Wipe up any spilled fuel immediately.9 After refueling, make sure the tank cap is tight-

ened securely.

AE00222

ENGINE OILMake sure the engine oil is at the upper level of the oilfiller hole.Add oil as necessary.

1 Upper level

NOTE:Recommended engine oil classification:API Service “SE” or “SF”.

cCThe generator has been shipped without engineoil. Fill with oil or it will not start.

Recommended oil:å YAMALUBE 4 (10W-30) or SAE 10W-30

type SE motor oil∫ SAE #30ç SAE #20∂ SAE 10W

Engine oil quantity:EF4000DE/YG4000D:

1.0 L (0.88 lmp qt, 1.06 US qt)EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE:

1.1 L (0.97 lmp qt, 1.16 US qt)

7WV-9-11 A 10/16/03 1:29 PM Page 17

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741-061

741-066

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q

762-004

830-002a

e

q

762-005

AE00241

GROUND (Earth)

Make sure to ground (earth) the generator.Check "SAFETY INFORMATION" on page 7.

å EF4000DE/YG4000D∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE

AE00231

BATTERY(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)(See page 34 for more details)Check the fluid level and fill if necessary.Use only distilled water if refilling is necessary.Installation1. Turn the engine switch to the "STOP" position to

prevent accidental short circuiting.2. Install the battery on the battery mount tray

securely.NOTE:Clamp the red wire to the positive (+) terminal first,then the black wire to the negative (–) terminal of thebattery. Do not reverse these positions.

wBe sure to service battery leads to prevent arcingwhen the battery is not installed.9 Disconnect the battery charging output lead.

Then insulate the generator side connector byfolding it back on itself and carefully wraping itwith electrical tape to prevent electrical con-tact with ground (earth) or any other leads.

9 Remove the battery leads from the generator.

1 Connector2 Battery leads3 Electrical tape

A

B

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763-126b

q

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q

761-047

q q120V

240V

qq

763-196b

705-037q

763-127c

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AE00955

OPERATIONNOTE:The generator has been shipped without engine oil.Fill with oil or it will not start.

1 Upper level

AE00918

STARTING THE ENGINENOTE:9 Before starting the engine, do not connect any

electric devices.9 Turn the AC switch (N.F.B.) and economy idle

switch to the “OFF” position.

1 3 “OFF”

å AC switch (N.F.B.) for EF4000DE/YG4000D∫ AC switch (N.F.B.) for EF5200DE/EF6600DE/YG5200D/

YG6600D/YG6600DE

ç Economy idle switch

1. Turn the fuel cock lever to the “ON” position.

1 “ON”

2. Turn the engine switch to the “ON” position.

1 7 “ON”

å EF4000DE/EF5200DE/EF6600DE∫ YG4000D/YG5200D/YG6600D/YG6600DE

A B

A B

C

700-006a

q

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701-025c

q

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763-120a

q

q763-011a

704-010

Electric Starting Model:(for EF4000DE/EF5200DE/EF6600DE)3. Turn the engine switch to “START”.

1 6 “START”

(for YG6600DE)3. Push the starter switch to start the engine.

1 Starter switch

cC9 Take your hand off the switch immediately

after the engine starts.9 If the engine fails to start, release the switch,

wait a few seconds, then try again. Eachattempt should be as short as possible to pre-serve the battery. Do not crank the enginemore than 10 seconds on any one attempt.

Manual Starting Model:(for YG4000D/YG5200D/YG6600D)3. Turn the choke lever to the “1” position.

1 Choke lever

å YG4000D∫ YG5200D/YG6600D

NOTE:The choke is not required to start a warm engine. Turnthe choke lever to the operating position.

B

701-033b

q

A

4. Pull slowly on the recoil starter until it is engaged,then pull it briskly.

5. After the engine starts, warm up the engine untilthe engine does not stop when the choke lever isreturned to the operating position.

7WV-9-11 A 10/16/03 1:29 PM Page 20

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– 21 –

NOTE:Especially in areas below freezing point, keep thechoke lever at the halfway position until the engine iswarmed up.

6. When the engine is warm, turn the choke leverback to the operating position (fully to the left).

1 Operating position

å YG4000D∫ YG5200D/YG6600D

701-025d

q

B

701-033c

q

A

AE00970

APPLICATION RANGE

AC

Power factor 1 0.8–0.950.4–0.75

(Efficiency 0.85)

EF4000DE/YG4000D –3,500W –2,800W –1,190W

EF5200DE/YG5200D –4,500W –3,600W –1,530W

EF6600DEYG6600D –6,000W –4,800W –2,040W

YG6600DE

NOTE:9 “–” means below.9 Application wattage indicates when each device is used by itself.

cCBe sure the total load is within generator rated output otherwise generator dam-age will occur.

NOTE:Some precision equipment is voltage sensitive and may require a more uniform voltagesupply than portable generators provide. Examples include some medical equipment,personal computers, and some inverters that sense peak and RMS voltage values.Consult the precision-equipment vendor before relying on any portable generator to pro-vide power to such equipment.

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779-032a

761-006

761-046

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779-039a

AE00949

CONNECTION

Alternating Current (AC)

cC9 Be sure all electric devices including the lines

and plug connections are in good conditionbefore connection to the generator.

9 Be sure any electric devices are turned offbefore plugging it in.

9 Be sure the total load is within generator ratedoutput.

9 Be sure the receptacle load current is withinreceptacle rated current.

1. Wind the power lead 2 or 3 turns around frame.2. Start the engine.3. Plug into AC receptacle.4. Make sure the voltage meter indicates the rated

voltage (except for YG4000D) or the pilot light ison (for YG4000D).

å Voltage meter∫ Pilot light

If the voltage meter does not indicate the rated volt-age, adjust output voltage to rated voltage (forEF5200DE/EF6600DE).

1 Voltage adjuster

NOTE:Turn the adjuster clockwise or counterclockwise toincrease or decrease output voltage.

5. Turn the AC switch (N.F.B.) and economy idleswitch to the “ON” and turn on any electricdevices.

1 I “ON”AC120V can be used. (EF4000DE/YG4000D)AC120V can be used. (EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)AC120V and 240V can be used. (EF4000DE/YG4000D)AC120V and 240V can be used. (EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

B-1

B-1

A-2

A-1

A B

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A-1 A-2

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B-1 B-2

– 22 –

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– 23 –

240V

120V

120V

GR

779-017

WX

GY

For YG4000D, YG5200D and YG6600D(E), also turnthe individual AC switch (N.F.B.) to the “ON” position.

1 I “ON”

ç Individual AC switch (YG4000D)

∂ Individual AC switch (YG5200D and YG6600D(E))

cCReduce the load to the specified generator ratedoutput if an AC switch turns off. If it turns offagain, consult a Yamaha dealer.

NOTE:9 The 4-blade plug receptacle can supply both 120V

and 240V power sources.9 The economy idle switch must be turned to “OFF”

to increase engine speed to rated rpm when:- using a load of 0.8A or less.- supplying AC120V only from W with X.

´ Economy idle switch1 I “ON”

763-129a

q

E

q

763-210

C

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763-211

D

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– 24 –

705-038

q

2. Turn the engine switch to the “STOP” position.

1 5 “STOP”å EF4000DE/EF5200DE/EF6600DE∫ YG4000D/YG5200D/YG6600D/YG6600DE

3. Turn the fuel cock lever to “OFF”.

1 “OFF”

q

763-130b

q

A B

q

761-047

AE00840

STOPPING THE ENGINENOTE:9 Turn off any electric devices.9 Turn the AC switch (N.F.B.) and economy idle

switch to the “OFF” position.

1 3 “OFF”

å AC switch (N.F.B.) (for EF4000DE/YG4000D)∫ AC switch (N.F.B.) (for EF5200DE/EF6600DE/YG5200D/

YG6600D/YG6600DE)

ç Economy idle switch

1. Disconnect any electric devices.

763-126b

q

C

q q120V

240V

qq

763-196b

A B

7WV-9-11 A 10/16/03 1:29 PM Page 24

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– 25 –

No. Item Remarks

Pre-Ope-rationcheck(daily)

Initial Every

1month

or 20 Hr

3monthsor 50 Hr

6months

or 100 Hr

12months

or 300 Hr

**Check condition.

1. Spark PlugAdjust gap and

0clean. Replace ifnecessary.

** Check and adjust2.* Valve Clearance when engine is 0

cold.

Check breather** hose for cracks or

03.* Crankcasedamage. Replacebreather systemif necessary.

4.* Idle speedCheck and adjust

0engine idle speed.

Check for leakage.Retighten or

0

***replace gasket

5. Exhaust Systemif necessary.

Check mufflerscreen and sparkarrester. Clean/ 0replace ifnecessary.

Check oil level 06. Engine Oil

Replace 0 0

** Clean.7. Air Filter Replace if 0

necessary.

Clean fuel cock

8. Fuel Filterand fuel tank 0filter. Replace ifnecessary.

* : It is recommended that these items be serviced by a Yamaha dealer.** : Related to emission control system.

**

AE00401

PERIODIC MAINTENANCEAE00403

MAINTENANCE CHARTRegular maintenance is most important for best performance and safe operation.

wStop the engine before starting maintenance work.

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– 26 –

Check fuel hose

9. Fuel Linefor crack or da-

0mage. *Replaceif necessary.

**Choke lever

10.for YG4000D Check choke

0YG5200D operation.YG6600D

11. Cooling SystemCheck for fan

0damage.

12. Starting SystemCheck recoil

0starter operation.

13.* ** More frequently0Decarbonization if necessary.

Check the voltage 14. Generation meter indication or 0

pilot light.

G.F.C.I. receptacle

.for YG4000D Check operation

15. YG5200D *Repair if 0

YG6600D necessary.YG6600DE

Check all fittings

16*Fittings/ and fasteners.

0Fasteners Correct if

necessary.

Check battery fluid

Batterylevel. Add distilled 0

for EF4000DEwater.

17. EF5200DE *Check specificEF6600DE gravity and brea-YG6600DE ther pipe ope- 0

ration. Correct ifnecessary.

No. Item Remarks

Pre-Ope-rationcheck(daily)

Initial Every

1month

or 20 Hr

3monthsor 50 Hr

6months

or 100 Hr

12months

or 300 Hr

* : It is recommended that these items be serviced by a Yamaha dealer.** : Related to emission control system.

cCUse only Yamaha specified genuine parts for replacement. Ask an authorizedYamaha dealer for further attention.

7WV-9-11 A 10/16/03 1:29 PM Page 26

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– 27 –

760-011

a

760-001a

AE00971

SPARK PLUG INSPECTIONYou should periodically remove and inspect the sparkplug.1. Check for discoloration and remove the carbon.

2. Check the spark plug type and gap.

a Gap

3. Install the spark plug.

AE00431

CARBURETOR ADJUSTMENTThe carburetor is a vital part of the engine. Adjustingshould be left to a Yamaha dealer with the profession-al knowledge, specialized data, and equipment to doso properly.

Standard electrode color:Tan Color

Standard Spark Plug:BPR4ES (NGK)

Spark Plug Gap:0.7–0.8 mm (0.028–0.031 in)

Spark Plug Torque:20 N•m (2 kgf•m, 14 lbf•ft)

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– 28 –

700-006a

q

700-065

0°C 25°C

80°F32°F

A YAMALUBE 4(10W-30)

D SAE 10W C SAE #20 B SAE #30

q

e

700-067

w

AE00972

ENGINE OIL REPLACEMENT1. Place the machine on a level surface and warm

up the engine for several minutes.Then stop the engine.

2. Remove the oil filler cap.3. Place an oil pan under the engine. Remove the oil

drain plug so that the oil can be completelydrained.

4. Check the drain plug, gasket, oil filler cap and O-ring.If damaged, replace.

1 Oil drain plug2 Gasket3 O-ring

5. Reinstall the oil drain plug.

6. Add engine oil to the upper level.

1 Upper level

NOTE:Recommended engine oil classification:API Service “SE” or “SF”.

cCBe sure no foreign material enters the crankcase.

Drain Plug Torque:30 N•m (3.0 kgf•m, 22 lbf•ft)

Recommended oil:å YAMALUBE 4 (10W-30) or SAE 10W-30

type SE motor oil∫ SAE #30ç SAE #20∂ SAE 10W

Engine oil quantity:EF4000DE/YG4000D:

1.0 L (0.88 Imp qt, 1.06 US qt)EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE:

1.1 L (0.97 lmp qt, 1.16 US qt)

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– 29 –

AE00914

AIR FILTER1. Remove the air filter cover and element.2. Wash the element in solvent and dry.3. Oil the element and squeeze out excess oil.

The element should be wet but not dripping.

cCDo not wring out the element.This could cause it to tear.

NOTE:For EF4000DE/YG4000D, the dry foam urethane(sponge) 1 is installed to absorb any excessive oilthat comes out of the air filter element. Therefore donot apply oil to the sponge 1. If it gets oily, squeezeout the oil.

4. Insert the element into the air filter.

NOTE:Be sure the element sealing surface matches the airfilter so there is no air leak.

cCThe engine should never run without the element;excessive piston and cylinder wear may result.

wNever use solvent while smoking or in the vicinityof an open flame.

å EF4000DE/YG4000D∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE

710-037a

B

710-058a

q

A

Recommended oil:Foam-air-filter oil

orSAE #20 motor oil

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– 30 –

705-065a

707-043b

q

AE00461

FUEL COCK

wNever use or be near fuel and solvent while smok-ing or in the vicinity of an open flame.

1. Stop the engine.2. Turn the fuel cock lever to “OFF”.3. Remove the fuel cock cup and gasket.4. Clean the cup with solvent and wipe it off.5. Check the gasket. Replace it if damaged.6. Reinstall the gasket and fuel cock cup.

wBe sure the fuel cock cup is tightened securely.

AE00471

FUEL TANK FILTER1. Remove the fuel tank cap and filter.

1 Filter

2. Clean the filter with solvent.If damaged, replace.

3. Wipe the filter and insert it.

wBe sure the tank cap is tightened securely.

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– 31 –

741-001

711-012b

AE00443

MUFFLER SCREEN AND SPARK ARRESTER(For EF4000DE/YG4000D)

wThe engine and muffler will be very hot after theengine has been run.Avoid touching the engine and muffler while theyare still hot with any part of your body or clothingduring inspection or repair.

1. Remove the muffler screen.

1 Muffler screen2 Screwå EF4000DE∫ YG4000D

2. Use a flathead screw driver to pry the sparkarrester out from the muffler.

711-012d

q

711-022

711-050

3. Remove the spark arrester.

1 Spark arrester

4. Remove the carbon deposits on the mufflerscreen and spark arrester using a wire brush.

cCWhen cleaning, use the wire brush lightly to avoiddamaging or scratching of the muffler screen andspark arrester.

q

711-055w

q

w

A B

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– 32 –

711-012a

q

w5. Check the muffler screen and spark arrester.

Replace them if damaged.6. Install the spark arrester.

NOTE:Align the spark arrester projection with the hole in themuffler pipe.

1 Projection2 Hole

7. Install the muffler screen.

å EF4000DE∫ YG4000D711-057

A B

741-001

711-028

AE00841

MUFFLER SCREEN AND SPARK ARRESTER(For EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

wThe engine and muffler will be very hot after theengine has been run.Avoid touching the engine and muffler while theyare still hot with any part of your body or clothingduring inspection or repair.

1. Remove the muffler protector and muffler screen.

1 Muffler protector2 Muffler screen3 Screw

2. Use a flathead screw driver to pry the sparkarrester out from the muffler.

711-056

q

we

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– 33 –

711-029

q

711-022

3. Remove the spark arrester.

1 Spark arrester

4. Remove the carbon deposits on the mufflerscreen and spark arrester using a wire brush.

711-050

711-029a

qw

711-027a

cCWhen cleaning, use the wire brush lightly to avoiddamaging or scratching of the muffler screen andspark arrester.

5. Check the muffler screen and spark arrester.Replace them if damaged.

6. Install the spark arrester.NOTE:Align the spark arrester projection with the hole in themuffler pipe.

1 Projection2 Hole

7. Install the muffler screen and muffler protector.

7WV-9-11 B 10/15/03 3:50 PM Page 33

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– 34 –

762-039

762-001a

q

w

762-002

762-012

AE00842

BATTERY(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)Replenishing the battery fluid1. Check the fluid level. The level should be between

the upper and lower level marks.

1 Upper level2 Lower level

2. Add only distilled water if necessary.

cC9 Normal tap water contains minerals which are

harmful to a battery; therefore, refill only withdistilled water.

9 Do not disconnect the battery during engineoperation.

9 Avoid operating the generator with the batteryremoved.

wBattery electrolyte is poisonous and dangerous,causing severe burns, etc. It contains sulfuric (sul-phuric) acid. Avoid contact with skin, EYES orclothing.Antidote:EXTERNAL-Flush with water.INTERNAL-Drink large quantities of water or milk.Follow with milk of magnesia, beaten egg or veg-etable oil. Call physician immediately.Eyes: Flush with water for 15 minutes and getprompt medical attention. Batteries produce explo-sive gases. Keep sparks, flame, cigarettes, etc.away. Ventilate when charging or using in closedspace. Always cover eyes when working near bat-teries. KEEP OUT OF REACH OF CHILDREN.

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– 35 –

779-033a

779-034a

763-083a

w q

e r

763-059

AE00895

FUSE REPLACEMENT(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)

wBe sure to use specified fuse. A wrong fuse willcause electrical system damage and A FIRE HAZ-ARD.

cCBe sure the engine switch is turned off to preventaccidental short circuiting.

1. Loosen the control panel screws and then removethe control panel.

2. Replace the blown fuse with one of proper amper-age.

NOTE:If the fuse immediately blows again, consult a Yamahadealer.

AE00501

G.F.C.I. RECEPTACLE TEST(for YG4000D/YG5200D/YG6600D/YG6600DE)1. Start the engine.2. Turn the AC switch (N.F.B.) to the “ON” position.3. Press the test button 1, then check the position of

the reset button 2.

4. If G.F.C.I. operation is correct, push in the resetbutton.If the G.F.C.I. operates incorrectly, consult aYamaha dealer.

wDo not operate the generator with a faulty G.F.C.I.circuit. Electric shock could occur. Have the gen-erator repaired by a qualified mechanic.

Specified fuse: 10A

G.F.C.I. Reset G.F.C.I. Receptacle

Button Position Operation

after Test

Pop Out 3 Correct

Stay In 4 Incorrect

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– 36 –

707-001

705-037a

700-006

760-009

AE00512

TROUBLESHOOTING

Engine won’t start1. Fuel systems

No fuel supplied to combustion chamber.2 No fuel in tank .... Supply fuel.2 Clogged fuel line .... Clean fuel line.2 Foreign matter in fuel cock .... Clean fuel cock.2 Clogged carburetor .... Clean carburetor.

2. Engine oil systemInsufficient

2 Oil level is low .... Add engine oil.

3. Electrical systems2 Engine switch to “ON”.

Poor spark2 Spark plug dirty with carbon or wet .... Remove

carbon or wipe spark plug dry.2 Faulty ignition system .... Consult dealer.

4. CompressionInsufficient

2 Worn out piston and cylinder .... Consult dealer.2 Loose cylinder head nuts .... Tighten nuts proper-

ly.2 Damaged gasket .... Replace gasket.

763-127d

A B

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– 37 –

AE00515

FOR EF4000DE/EF5200DE/EF6600DE/YG6600DE

A ENGINE DOES NOT START

B Turn the engine switch to “ON”, then turnthe engine switch to “START” (forEF4000DE/EF5200DE/EF6600DE) orpush the starter switch (for YG6600DE).And check if the starter motor cranks. C Cranks D Does not crank

F Turn the engine switch to “START” orpush the starter switch, and check if theoil warning light flickers.

G Does not flicker H Flickers

L Turn the engine switch to “START” orpush the starter switch, and check thespark plug for spark strength.(See “WARNING”).

w9 To prevent FIRE HAZARDS be

sure fuel is not present in thespark plug area.

9 To prevent FIRE HAZARDS besure to place the spark plugas far way as possible fromthe spark plug hole and car-buretor area.

9 To prevent ELECTRIC SHOCKdo not hold spark plug leadwith hand while testing.

M Engine does not start. N Engine starts.

R Check the following9 Fuel cock clogging9 Air cleaner element

clogging.

S Clogged

T OK

Clean or Replace; Consult aYamaha dealer.

U

V Consult a Yamaha dealer.

763-213

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– 38 –

Faulty battery and/or starter motor.Consult a Yamaha dealer.

E

I Check engine oil level.

J OK K Level low

Consult a Yamaha dealer. Add engine oil.

O Check the spark plug.9 Type:9 Gap:

P Incorrect Q OK

Replace orAdjust Gap.

Clean the sparkplug.

7WV-9-11 B 10/15/03 3:50 PM Page 38

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– 39 –

B

C Does not flicker D Flickers

AE00515

FOR YG4000D/YG5200D/YG6600D

A ENGINE DOES NOT START

Turn the engine switch to “ON”, then pullthe recoil starter and check if the oil warn-ing light flickers.

H Pull the recoil starter and check the sparkplug for spark strength.(See “WARNING”)

w9 To prevent FIRE HAZARDS be

sure fuel is not present in thespark plug area.

9 To prevent FIRE HAZARDS besure to place the spark plug asfar way as possible from thespark plug hole and carburetorarea.

9 To prevent ELECTRIC SHOCK donot hold spark plug lead withhand while testing.

Engine does notstart. Engine starts.I J

Check the following9 Fuel cock clogging9 Air cleaner element

clogging.

NO Clogged

P OK

Clean or Replace; Consult a Yamaha dealer.

Q

R Consult a Yamaha dealer.

K Check the spark plug.9 Type:9 Gap:

L Incorrect M OK

Replace orAdjust Gap.

Clean the sparkplug.

E Check engine oil level.

F OK G Level low

Consult a Yamaha dealer. Add engine oil.

7WV-9-11 B 10/15/03 3:50 PM Page 39

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– 40 –

707-084

q

w

e r

å

∫ a

a

712-010

AE00601

STORAGELong term storage of your machine will require somepreventive procedures to guard against deterioration.

AE00611

DRAIN THE FUEL1. Drain the fuel tank, fuel cock, and carburetor float

bowl.

a Carburetor drain plug

2. Pour a cup of SAE 10W30 or 20W40 motor oil intothe tank.

3. Shake the tank to coat the inner surfaces thor-oughly.

4. Drain off the excess oil.

å EF4000DE/EF5200DE/YG4000D/YG5200D∫ EF6600DE/YG6600D/YG6600DE

AE00621

ENGINE1. Remove the spark plug, pour about one table-

spoon of SAE 10W30 or 20W40 motor oil into thespark plug hole and reinstall the spark plug. Recoilstart the engine by turning over several times (withignition off) to coat the cylinder walls with oil.

2. Pull the recoil starter until you feel compression.Then stop pulling. (This prevents the cylinder andvalves from rusting).

3. Clean exterior of the generator and apply a rustinhibitor.

4. Store the generator in a dry, well-ventilated place,with the cover placed over it.

5. The generator must remain in a vertical positionwhen stored, carried or operated.

7WV-9-11 B 10/15/03 3:50 PM Page 40

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– 41 –

762-003

AE00633

BATTERY(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)1. Remove the battery.2. Check the fluid level. Add only distilled water if

necessary. (See page 34; “BATTERY-Replenishing the battery fluid”)

3. After checking the fluid level, charge the battery.4. Store the battery in a cool, dark and dry place and

charge it once a month.Do not store the battery in an excessively warm orcold place [i.e., less than 0°C (30°F) or more than30°C (90°F)].

w9 Disconnect the negative lead first, then the

positive lead from the battery.9 Connect the positive lead first, then the nega-

tive lead to the battery when installing the bat-tery.

9 Never smoke or make and break connectionsat the battery while charging. Sparks mayignite the battery gas.

9 Be sure the battery terminals are tight and thatthe battery vent tube is properly routed and issecurely attached to the battery.

cC9 Do not disconnect the battery during engine

operation.9 Avoid operating the generator with the battery

removed.

AE00632

RECOMMENDED BATTERY(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)

NOTE:9 Clamp the red wire to the positive (+) terminal and

the black wire to the negative (–) terminal of thebattery. Do not reverse these positions.

9 Be sure the battery is installed on the batterymount tray securely.

Recommended battery:Capacity: 12V/26A•h

7WV-9-11 B 10/15/03 3:50 PM Page 41

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– 42 –

AE00789

EXHAUST EMISSION CONTROL SYSTEMAND COMPONENTS

Item Acronym9 CARB. ASSY., LH. & JT., ......................CARB (Carburetor)

CARBURETOR29 T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition)

PLUG, SPARK9 CRANKCASE1 & HEAD, .......................PCV (Positive Crankcase

CYLINDER1 Ventilation)9 AIR FILTER ASSY. .................................ACL (Air Cleaner)9 MUFF., 2, CAP, NET, WIRE2 &

ARRESTER, SPARK

The above items and the corresponding acronyms are provided in accordance with U.S.EPA REGULATIONS FOR NEW NONROAD SPARK-IGNITION NONHANDHELDENGINES and the CALIFORNIA REGULATIONS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES.The acronyms conform to the latest version of the SAE’s recommended practice docu-ment J1930, “Diagnostic Acronyms, Terms, and Definitions For Electrical/ElectronicSystem”.

It is recommended that these items be serviced by a Yamaha dealer.

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– 43 –

EF4000DE/ EF5200DE/ EF6600DE/Unit YG4000D YG5200D YG6600D/

YG6600DE

Type Air cooled 4-stroke gasoline OHVCylinder Arrangement Inclined, 1 cylinderDisplacement cm3 251 301 357Bore × Stroke mm (in) 75.0 × 57.0 78.0 × 63.0 85.0 × 63.0

(2.95 × 2.24) (3.07 × 2.48) (3.35 × 2.48)Rated Output kW (HP)/r/min 4.5 (6.1)/3600 5.8 (7.8)/3600 7.1 (9.5)/3600Operation Hours Hr 8.5 7.6 6.6Fuel Unleaded gasolineFuel Tank Capacity L (Imp gal, US gal) 18.5 (4.07, 4.89) 21.0 (4.62, 5.55)Engine Oil Quantity L (Imp qt, US qt) 1.0 (0.88, 1.06) 1.1 (0.97, 1.16)Ignition System TCISpark Plug: Type BPR4ES (NGK)

Gap mm (in) 0.7–0.8 (0.028–0.031)Noise Level* dB (A) 69 73 74

AE00701

SPECIFICATIONSAE00702

DIMENSIONS

Unit EF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DEOverall Length mm (in) 804 (31.7) 894 (35.2) 894 (35.2) 580 (22.8) 670 (26.4) 670 (26.4) 894 (35.2)Overall Width mm (in) 525 (20.7) 520 (20.5) 520 (20.5) 525 (20.7) 510 (20.1) 510 (20.1) 520 (20.5)Overall Height mm (in) 510 (20.1) 510 (20.1) 510 (20.1) 560 (22.0) 560 (22.0) 560 (22.0) 560 (22.0)Dry Weight kg (lb) 66 (145.5) 90 (198.4) 90 (198.4) 60 (132.3) 85 (187.3) 85 (187.3) 92 (202.8)

AE00704

ENGINE

* : Measured at rated operation from 7 m (23 ft) distance.

AE00707

GENERATORUnit EF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE

AC OutputRated voltage V 120/240Rated frequency Hz 60Rated current A 29.2/14.6 37.5/18.8 50.0/25.0 29.2/14.6 37.5/18.8 50.0/25.0 50.0/25.0Rated output kVA 3.5 4.5 6.0 3.5 4.5 6.0 6.0Safety Device: Type N.F.B.

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– 44 –

AE00751

WIRING DIAGRAM

EF4000DE

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Voltage meter6 N.F.B.7 AC receptacle8 AC receptacle9 AC receptacle0 Engine switchq Remote control terminalw Rectifiere Fuser Rectifier/regulator

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

t Condensery Economy idle unitu Oil warning uniti Oil warning lighto Economy idle switchp Solenoid valvea Batterys Carburetor heaterd Oil level switchf Charging coilg T.C.I.unith Spark plugj Starter motor

G G G G

- +

770-030

RR

Br

Br Br

Br

Br

Br

R

BrBr

R R/W

R/W

L/W

W

W

W W

Y

BB/W R

B/W

R/W

W G/R G/RB

R

M

B/W

B/WB/W

R/W

R/WR/W

W

WW

G/R G/R

G/RG/R

G/RG/R

B BB

BB

BB

L

R

RR

G/Y

G

G

W

W W W W W

W

W

R

L

Br

R

L

Br

Br

120V

240V

G

Y

Y

Y

R

Br

R

Br

V

R

L

G/Y G/Y G/Y L

G/Y

B

G

GL/WYG

B/W Y

B/W Y

W G/R R R

B

B R/B

B/W R/W

R

R

R G/R

W

L Y B/W B

B

B/W

R/W

R/B

B

B/W

B/WB/W

R

R R

B B

B RB/W

OFF

ON

START

L/WG/R

BY

G/R

Y

B

L/WL/W Y

G

G

G Y L/W

q

w

e

r

t

u i

y

y o

!0

!1

!2

!3!4

!5

!6

!7

!8

!9

@0

@1

@2

@3 @4

@5

@6

@7

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– 45 –

EF5200DE

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Exciter coil6 Voltage meter7 N.F.B.8 AC receptacle9 AC receptacle0 AC receptacleq Engine switchw Remote control terminale Rectifierr Fuset Rectifier/regulatory Voltage adjuster

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

u AVRi Condensero Economy idle unitp Oil warning unita Oil warning lights Economy idle switchd Solenoid valvef Batteryg Carburetor heaterh Oil level switchj Charging coilk T.C.I.unitl Spark plug; Starter motor

- +M

R/WR

@3G

Y

Y

@2Y

#0

@4

@5

@6

@9

@8

@7

!3

!1

OFF

ON

START

B B/W R

RB B/W

B

B/WR

R/W B

RB/W

Br

B B/W R R/W

B R/B R

B/W R/W Br

B R/B RB/W R/W Br

G/R

L/W

B

Y

G/R

L/W

B

Y

G/R

L/W

B

Y

G/R

L/W

B

Y

!2

y

u

u

i

!9

o!0

!8!7

!6

!5

!4@1 @0w

r

t q e

Br

Br

770-031

7WV-9-11 B 10/15/03 3:50 PM Page 45

Page 51: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 46 –

EF6600DE

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Exciter coil6 Voltage meter7 N.F.B.8 AC receptacle9 AC receptacle0 AC receptacleq Engine switchw Remote control terminale Rectifierr Fuset Rectifier/regulatory Voltage adjuster

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

u AVRi Condensero Economy idle unitp Oil warning unita Oil warning lights Economy idle switchd Solenoid valvef Batteryg Carburetor solenoid valveh Carburetor heaterj Oil level switchk Charging coill T.C.I.unit; Spark plugz Starter motor

- +M

R/WR

@4

@3G

Y

Y

@2Y

#0 #1

@5@6

@9

@8

@7

!3

!1

OFF

ON

START

B B/W R R/W L/R Y

B B/W R R/W L/R Y

B B/W

R R/W

L/R Y

B

R

L/R

B/W

R/W

Y

B B/W R R/W L/RY

B R/B R

B/W R/W Br

B R/B RB/W R/W Br

G/R

L/W

B

Y

G/R

L/W

B

Y

G/R

L/W

B

Y

G/R

L/W

B

Y

!2

y

u

u

i

!9

o!0

!8!7

!6

!5

!4@1 @0w

r

t q e

RR

B

G/Y

LRG/Y

Br

G/YG/Y R

Br

R

Br

L

770-032

7WV-9-11 B 10/15/03 3:50 PM Page 46

Page 52: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 47 –

YG4000D

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Pilot light6 N.F.B.7 GFCI receptacle8 AC receptacle9 AC receptacle0 Engine switchq Rectifier

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

w Condensere Economy idle unitr Oil warning unitt Oil warning lighty Economy idle switchu Solenoid valvei Oil level switcho Charging coilp T.C.I.unita Spark plug

120V

240V

L

B/W

L

B

B

B/W

B/W

G

G

G

W

W G

W

W

G

G

G

B/W Y

B/W Y

YG

L/W

Y

W

W L/W Y

L

L

G/R

Y

B

L/W

L/WG/R

BY

L Y B/WB/W

B

B

G/Y

G/Y

LR RG/Y G/YRG/Y

L

R

Br

R

Br

Br Br Br

L/W

G G

W W

G G

W W

R

L

Br

R

L

Br

G

Y

Y

Y

B

G Y L/W

q

w

e

r

t

y

y

y

u

i o

!0

!1

!2

!3

!4

!5

!6

!7

!8!9

@0

@1

7WV-9-11 B 10/15/03 3:50 PM Page 47

Page 53: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 48 –

YG5200D

L

R

Br

L

R

Br

120V

240V 24

0V

120V

Y

G

GG G

YG GY

Y

G

G

WB

WBB

W WB B

W

GyG

G Y L/W

Br

R

Br

R

L

G/Y RG/Y R L

G/YBrBrBr

G/YG/Y

Br

RR

V

B

L

G/R

B/W

G/R

G/R G/R

B/W

B/W

Y

Y

L/W

B

Y

G/R

L/W

B

Y

B

L/W Y

G/R G/R

Y

B

L/W

!2

@0 @1

@2

@3

!8

!9!6!7

L Y B/W B

!3

!4

B/W B

!1

qt e

r

w

y

u

u

i

o o!0

!5

u

Y

B

W

W

G

B

R

G

Y

B

W

W

G

B

R

G

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Exciter field coil6 Voltage meter7 N.F.B.8 GFCI receptacle9 AC receptacle0 AC receptacleq Engine switchw Rectifier

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

e AVRr Condensert Economy idle unity Oil warning unitu Oil warning lighti Economy idle switcho Solenoid valvep Oil level switcha Charging coils T.C.I.unitd Spark plug

7WV-9-11 B 10/15/03 3:50 PM Page 48

Page 54: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 49 –

YG6600D

L

R

Br

L

R

Br

120V

240V 24

0V

120V

Y

G

GG G

YG GY

Y

G

G

WB

WBB

W WB B

W

GyG

G Y L/W

Br

R

Br

R

L

G/Y RG/Y R L

G/YBrBrBr

G/YG/Y

Br

RR

V

B

L

G/R

B/W

G/R

G/R G/R

B/W

B/W

Y

Y

B

G/R

L/W

B

Y

BL/W Y

G/R G/R

Y

B

L/W

!2

@1 @2

@3

!8

!9!6!7

L Y B/W B

!3

!4

qt e

r

w

y

u

u

i

o o!0

!5

u

Y

B

W

W

G

B

R

G

Y

B

W

W

G

B

R

G

Y

@0

@4

L/R

L/R

B/W B

!1

L/W

770-027

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Exciter field coil6 Voltage meter7 N.F.B.8 GFCI receptacle9 AC receptacle0 AC receptacleq Engine switchw Rectifier

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

e AVRr Condensert Economy idle unity Oil warning unitu Oil warning lighti Economy idle switcho Solenoid valvep Carburetor solenoid valvea Oil level switchs Charging coild T.C.I.unitf Spark plug

7WV-9-11 B 10/15/03 3:50 PM Page 49

Page 55: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 50 –

YG6600DE

!1!2!3

!7

@4

@6

@9

@7

@8

K03

#1

L

R

Br

L

R

Br

120V

240V

240V

120V

YGG G G

YG GY

YGG

WB

WBB

W WB B

W

GyG

G Y L/W

Br

R

R

L

G/Y RG/Y R L

G/YBr

G/YG/Y

Br

RR

V

B

LB/W

G/R G/R

B/W

B/W

Y

Y

B

G/RL/WBY

BL/W Y

G/R G/R

Y

B

L/W

@1

L Y B/W B

!7

!8

B/W B

qt e

r

w

y

u

u

i

o o!0

!9

u

Y

BW

WG

B

G

Y

BW

WG

B

RG

Y

@5

@3

@2

@0 !2

L/W

!4

!6

!5

G/RB

G/RW

R/W

L/W

L/R

R

R G/R

W

R/W

B

R/W

R/B

Br

R

R/WB RBrR/WR/B

B

Y L/R

R/W

RR/W

R

R

G/R

W G/R BR

770-028b

- +M

R/WR

BrBr

R

1 Rotor assembly 2 Stator assembly3 Main coil4 Sub coil5 Exciter coil6 Voltage meter7 N.F.B.8 GFCI receptacle9 AC receptacle0 AC receptacleq Starter switchw Engine switche Remote control terminalr Rectifiert Fusey Rectifier/regulator

Color codeB BlackBr BrownG GreenL BlueR RedW WhiteB/W Black/WhiteG/R Green/WhiteG/Y Green/YellowL/W Blue/WhiteR/W Red/WhiteY Yellow

u AVRi Condensero Economy idle unitp Oil warning unita Oil warning lights Economy idle switchd Solenoid valvef Batteryg Carburetor solenoid valveh Carburetor heaterj Oil level switchk Charging coill T.C.I.unit; Spark plugz Starter motor

7WV-9-11 B 10/15/03 3:50 PM Page 50

Page 56: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

– 51 –

AE00795

ENGINE HANGER INSTALLATION (for YG4000D/YG5200D/YG6600D/YG6600DE)

AE00762

OPTIONAL PARTS INSTALLATION AE00763

Two wheel kit

AE00761

BATTERY TRAY INSTALLATION(for EF4000DE/EF5200DE/EF6600DE/YG6600DE)

7WV-9-11 B 10/15/03 3:50 PM Page 51

Page 57: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

— MEMO —

7WV-9-11 B 10/15/03 3:50 PM Page 52

Page 58: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

— MEMO —

7WV-9-11 B 10/15/03 3:50 PM Page 53

Page 59: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

7WV-9-11 hyoshi 10/15/03 3:47 PM Page 2

Page 60: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha

Generator

LIT-19626-01-15 7WV-28199-11PRINTED ON RECYCLED PAPERPRINTED IN JAPAN03 908 – 1.1 × 1 !

EF4000DEEF5200DEEF6600DEYG4000DYG5200DYG6600D

YG6600DE

OWNER’S MANUAL

7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1

Page 61: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha
Page 62: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, · PDF fileEF4000DE EF5200DE EF6600DE YG4000D YG5200D YG6600D YG6600DE ... at Yamaha’s option, any part adjudged defective by Yamaha