edes company profile new1 - asturi. engineering design services.pdf · 2. mechanical design (pv...

PRODUCED WATER AND HYDROCARBON GAS TREATMENT SPECIALIST

COMPANYPROFILEwww.edes.com.my

ContentList

Company Background

Corporate Information

Mission Statement

HSE & Quality Policy

Approved PETRONAS License & Design Capabilities

Organization & Functional Structure

Product & Technology

Consultancy & Engineering Services

Technology Partners

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4

5

7

8

9

10-29

35-37

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Content Page

30-34

EPCC Contractor

Principal Activities 6

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CompanyBackground

EDES Technology

is a market - leading technology and engineering company, focusing on

multi-disciplinary onshore and offshore facility designs mainly for the oil and gas,

petrochemical and power plants industries. We emphasize on ease of operation

and constructability mainly in basic engineering designs related to the production

systems for various process facilities. This critical integration is positive because we have

innovative solutions and experiences that transcend every project phase including

initial conception, FEED, detailed engineering, fabrication, installation,

commissioning and operation, from complex projects to the optimization

of classic designs. We provide design and engineering solutions that meet our clients

objectives to achieve optimum performance of their facilities in both technocommercial

aspects.

CorporateInformation

Corporate Address :

C3-2-10, Level 2, Block C3,

Solaris Dutamas, No.1,

Jalan Dutamas 1,

50480 Kuala Lumpur,

MALAYSIA

ROC No. :

891026-K

Company Secretary:

Symphony Corporatehouse

Fabrication Yard :

Lot 74-A, Jalan Gebeng 1/6,

Gebeng Industrial Estate,

26080 Kuantan, Pahang,

MALAYSIA

Contact No. :

+603-6207 9988

Fax No. :

+603-6207 9889

Website :

www.edes.com.my

E-mail :

[email protected]

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MISSION STATEMENT

Mission Statement

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We specialize in consultancy, engineering design and product developement for process facilities in the global upstream & downstream oil & gas industries, petrochemical refineries and power plants.

We are able to provide optimum solutions by maximizing engineering expertise and technical knowhow, safety, quality and technological innovations in order to achieve satisfaction for our clients and shareholders.

PRINCIPAL ACTIVITIES

PRODUCTSAND

TECHNOLOGY

CONSULTANCY ANDENGINEERING

SERVICES

EPCCCONTRACTOR

1. Sand Separation And Management Systems

3. Produce Water Treatment Systems.

4. MBBR for Wastewater Treatment.

1. Sand Management Specialist.

2. Produced Water Treatment Specialist.

3. Seawater Injection Treatment Specialist

4. Multi Discipline Engineering Design For Oil And Gas Facilities

5. Specialized Engineering Study (FEA & CFD)

1. Sand Separation & Management Package.

2. Produced Water Treatment Package.

3. Seawater Injection Package.

4. Hydrocarbon Gas Treatment Package

5. Production Separator Package

6. Advance Wastewater Treatment Solutions

2. Seawater Injection And Treatment Systems.

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5. Crude Oil Dehydration / Desalting Systems.

6. TEG Glycol Gas Dehydration System.

7. Fuel Gas Conditionion System.

8. Amine Gas Sweetening System.

9. Production Separator Package.

6. Crude Oil Dehydration / Desalting Specialist.

7. Crude Oil Desalter / Dehydrator Package.

HSE POLICY & QUALITY POLICY

Quality PolicyEDES Quality Policy focuses on the following actions;

1. To provide designs and product development in compliance with International Standard

and best engineering practices.

2. To deliver our services and products on time.

3. To ensure our services and products are fully acceptable for our clients.

4. To ensure efficiency and effectiveness of our human capital in carrying out their responsibilities.

5. To provide our services and products at the most competitive cost.

HEALTH & SAFETY

POLICY

POLICY

EDES Technology is committed towards maintaining of Occupational Safety and Health Management System We are committed to : -

Minimize the potential pollution to environment,injuries from our activities, services and products.

2. Legal Compliance Commit to comply with all Environment & Occupational Safety and Health laws, regulations and other requirements.

3. Continual Improvement

Maintain proactive system to report, record and take the appropriate action about the accident, incident and near-missesin order to prevent injuries and damage of our properties.

4. Communication

5. Awareness of Employees

1. Prevention of Pollution and Injuries

Implement and periodically review our HSE Management Systemfor continual improvement.

Communicate our HSE policy and practices to all employees, contractors, suppliers and interested parties.

Instill HSE awareness among our employees about importance of managing their safety and health.

Provide training in the relevant environmentalaspects & Occupational Safety and Health hazards in order to improve their awareness about applicable impacts & risks from our activities, products and services.To enable each employee to perform his/her duties and responsibilities accordingly.

HILMI BIN ISAMANAGING DIRECTOR

MAY 2013

HSE Policy

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APPROVED PETRONAS LICENSE & DESIGN CAPABILITIES

Approved PETRONAS License for Supply & Service ;

1. Process Design (Aspen HYSIS)

2. Mechanical Design (PV Elite)

3. Thermal Design (HTRI)

4. Piping Design (Caeser 11.5.3)

5. Structural Design (Staad Pro / Solid Work)

6. Finite Element Analysis (ANSYS / Solid Work)

7. Computational Fluid Dynamics. (Sold Work)

8. 3D Modelling And Drafting (AUTOCAD Inventor / CADWORX)

SWEC Code ;

Design Capabilities ;

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1. PE1090200 Electrical Heating System - Process Heater

2. PE1130100 Distribution Boards & Enclosure - Non Explosion Distribution

Boards & Enclosure

3. PM1030400 Vessels Internals - Corrugated Plate Interceptor

4. PM1080100 Filters - Process Filter

5. PM1081000 Filters Elements And Accessories - Desander

6. PM1190400 Water Treating Equipment - Hydro Cyclone

12. SM 2030400 To Supply Mechanical / Piping specialist (e.g. Piping Specialist,

fire / unfired Pressure Vessel Specialist, e.t.c).

13. SM2030800 To supply manpower specialist in the field of Process, Utility

& Wastewater and Advance Control.

14. SM2031100 To supply lecturing and training personnel.

7. PM1120100 Dehydration System - Glycol / Electrostatic Desalter.

8. PM1120200 Dehydration System - Air

9. PM1220000 Jet Fuel System.

10. PM1560100 CO2 Removal / System - Membrane System

11. PM1560200 CO2 Removal / System - Amine System

ORGANISATION &FUNCTIONAL STRUCTURE

BUSINESS DEVELOPMENTMANAGER : MOHD FUAD BIN BAHAROM

MANAGING DIRECTOR

HILMI BIN ISA

EXECUTIVE DIRECTORS

MOHD ZUL HILMI BIN ZAKARIAALIAA SHARIFMOHD KAMAL

BUSINESS DEVELOPEMENT 1

TENDER / PROPOSALMANAGER : AHMAD YUSRO BIN YUSOF

BUSINESS DEVELOPEMENT 2

PROPOSAL ENGINEER 1

PROPOSAL ENGINEER 2

TECHNOLOGY DEVELOPMENT& DESIGN

MANAGER : IR. DR. JOHN EOW

PROCESS ENGINEER 1

PROCESS ENGINEER 2

MECHANICAL ENGINEER 1

MECHANICAL ENGINEER 2

STRUCTURAL ENGINEER 1

STRUCTURAL ENGINEER 2

DESIGNER 1

DESIGNER 2

E & I ENGINEER 2

E & I ENGINEER 1

QA/QCMANAGER : MOHAMMAD BIN IDRUS

QA/QC ENGINEER 1

QA/QC ENGINEER 2

PROCUREMENTMANAGER : KHORSIAH BINTI SABAR

PROCUREMENT EXEC 1

PROCUREMENT EXEC 2

PROJECT MANAGEMENTMANAGER : MOHD ZUL HILMI ZAKARIA

PROJECT MANAGER 1

PROJECT MANAGER 2

PROJECT ENGINEER 1

PROJECT ENGINEER 2

PROJECT ENGINEER 3

PROJECT ENGINEER 4

FINANCEMANAGER : NUR LYIANA BINTI HASSAN

ACCOUNT EXEC 1

ACCOUNT EXEC 2

ADMIN / ITMANAGER : MOHD FIRDAUZ BIN ZAINAL ABIDIN

ADMIN EXEC 1

ADMIN EXEC 2

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PRODUCTS & TECHNOLOGYOUR DETAILS

A. SAND SEPARATIONMANAGEMENT SYSTEMS

The presence of solids and sands in the wellhead production lines are likely to develop erosion and blockage issues in all the downstream equipment. Working together with its technology partner, EDES offers single and multiphase wellhead desanders suit-able for solids and sands removal. Our proven wellhead desander systems give optimum per-formance under various operating conditions.

Our Wellhead Desander can be operated con-tinuously, as solids are flushed from the accumu-lator without interruption to the process. More-over, our Wellhead Desander operates without the need for flow or pressure controls, there-fore minimizing operational issues and protect-ing downstream systems from solids problems. Wellhead Desander with Accumulator

SAND CLEANING SYSTEMS

Sand Cleaning System

License Technology : Enhydra Ltd. (UK)

EDES can design and supply sand cleaning sys-tems to clean sands which typically originate from upstream desanding hydrocyclones and from production separators.

Our sand-cleaning solutions, utilising the high effi-ciency DS desanding hydrocyclones, are available for various flow capacities. This is designed to clean the sands, typically removing the hydrocarbons to less than 1% to facilitate overboard disposal. EDES can also design and supply sand bagging systems for transportation to suitable onshore disposal site.

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SAND FLUIDISING SYSTEMS

SAND FLUIDISING SYSTEMS


EDES, together with its technology partner, also

offers sand fluidisation systems and sand flushing

systems applicable for new build, retrofit and up-

grade projects.

The accumulation of solids in production sepa-

rators and other vessels under certain operation

conditions can cause reduced separation perfor-

mance, increased vessel corrosion and increased

maintenance costs.

By modelling the pressure drops and understand-

ing of slurry behaviour, EDES can calculate opti-

mum number and flow rates for each of our sol-

ids fluidising heads, thus enable us to design the

complete systems to flush accumulated solids from

production separators and vessels either for direct

disposal or for further treatment in a Sand Wash-

ing System.

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B. SEAWATER INJECTION SYSTEMS

SEAWATER INJECTION SYSTEM


FEATURES AND BENEFITS:

• Oxygen reduction to below 5ppb.

• Single and multistage deaeration towers.

• High turndown.

• Reduced height designs.

• High efficiency mass transfer packings.

• Unaffected by motion.

Internals material:

• GRP & polypropylene

• 316 stainless steel

• Super duplex

• Inconel 625

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Working together with our technology partner,

EDES can design and supply multistage Vacuum

and Gas-Strip Deaeration towers designed to

reduce oxygen levels below 5ppb in seawater.

Our deaeration tower and vacuum systems can

be designed for a wide range of turndown which

are optimised to minimise height and tower

motion effects, while maximising efficiency by

using high efficiency mass transfer packings.

We provide a range of expertise and custom

internals to ensure maximum flexibility,

reliability and minimal footprint for your seawater

deaeration system.


MULTIMEDIA FILTER

MULTIMEDIA FILTER INTERNALS


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Our multimedia filters are designed to remove98% or higher of suspended solids larger thantwo microns. These multimedia filters are used forfine filter applications using graded Anthracite and Garnet media.

Our dual-media filter design incorporates highlyefficient bottom collection and distribution systems, capable of evenly distributing both backwash air and process water to ensure uniform bed fluidisation and effective cleaning.

The downflow system used in our multimedia filters is carefully designed, engineered and installed to optimise the backwash process, and this does not require complex distribution or mechanical scrubbing systems.

Therefore, we are able to reduce our client’s project costs by supplying an optimum design, internal media, process water distribution and collection systems, and process guarantee.

VACUUM PUMP PACKAGE SUPPLIED TO OFFSHOREPETRONAS PLATFORM SARAWAK, MALAYSIA.


C. PRODUCED WATER TREATMENT SYSTEMS


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Produced Water Treatment Technologies:• Corrugated Plate Interceptors (CPI)• Deoiling Hydrocyclones• Vortixx Compact Flotation Unit (Vortixx CFU)• Induced Gas Flotation (IGF)• Mercury Removal Media• Oil Absorption Media• Nutshell Filters

EDES offers high-performance solutions for the complete spectrum of Produced Water Treatment

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Working with our Technology Partner, and with our comprehensive experience andknowledge, EDES is able to offer a complete range of technologies for ProducedWater Treatment. These include primary treatment, secondary treatment and tertiarytreatment of produced water.


CORRUGATED PLATE INTERCEPTOR (CPI)

CORRUGATED PLATE INTERCEPTOR (CPI)


DEOILING HYDROCYCLONES

DEOILING HYDROCYCLONES

Our Corrugated Plate Interceptor (CPI) is ideal for bulk removal of large solids and oil particles from produced water in low pressure applications prior to further treatment.

Our CPI design uses coalescence and separation, combined with our solids jetting systems, oil and solids are removed from the water. Our plate packs can be specifically designed and used to im-prove the size and economy of any existing sep-arator

Our deoiling hydrocyclone liners are of the lat-est generation in high efficiency cyclone design. Therefore, this provides our customers with the following benefits:• Exceptional removal efficiency – up to 99% • Bulk oil removal – up to 20% free oil.• Discharge levels can be below 10ppm.• Low pressure operation.• High erosion resistance.• Compact.• No moving parts.

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• High - capacity designs.• Insensitive to motion.


INDUCED GAS FLOTATION (IGF)


INDUCED GAS FLOTATION(IGF)

Our Induced Gas Flotation vessels are well prov-en for high performance separation, and they are

used for polishing of produced water, removing both emulsified oil droplets and fine solids particles.

Our IGFs are designed for a wide range of applica

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tions, with the following features:• Removal of free oil-in-water to less than 10ppm.• Removal of fine solids.• Unlimited turndown.• Suitable for high flow rates.• No mechanical devices or rotating seals.• Recirculation of clean water provides improved

contact and performance.• Induced gas design with negligible gas con-

sumption.• Micro Gas Bubble Flotation.• Optimised use of evolved gas when available.

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• Minimal pressure drop.• Sand jetting and removal.

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PRODUCTS & TECHNOLOGYOUR DETAILSVORTIXX COMPACT FLOTATION UNIT (VORTIXX CFU)


COMPACT FLOTATION UNIT (CFU)

• Removal of oil in water down to 5ppmv.• Twin bottom tangential inlets; Capitalise upon

natural bubble rise, and stable flotation profile.• Optional conical bottom maintains solids

separation, providing self-flushing solids system.• Enhanced control system design that eliminates

complex level control.• Optimised internal acceleration profile.• Deceleration into the outer annulus reduces oil

carry over.

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• A design with two stages of flotation in single vessel is available.

ruo ,snoitacilppa OSPF rof detius yllaedIVortixx CFU can be designed to operateas either a single-stage or two-stage device. Formaximum efficiency, a second set of tangentialinlets are added to the outer annulus, creating atrue two-stage Vortixx CFU.


OIL ABSORPTION MEDIA


OIL ABSORPTION MEDIA

Our organoclay granular media remove total pe-troleum hydrocarbons (including Phenols, PAH, BTEX and emulsions) from produced water by chemisorption.

This is beneficial for applications such as treatment of stable emulsions in gas condensate and pro-duced water, extended well testing, guard filters and bilge water polishing. Our Oil Absorption filters can be designed to remove hydrocarbons to less than 5ppm.

Features and Benefits:• Reduces TPH or oil & grease levels up to 99.99%, or below 1ppm.• Chemical absorption process – guaranteed re-moval.• Chemically bonded – no release once absorbed.• Proven to meet IMO MEPC 107(49) and EPA dis-charge limits.• Up to ten times more hydrocarbon holding ca-pacity than GAC.

We also design and supply clay filter media sys-tems for the removal of soluble mercury from aqueous systems.

Our designs can utilize bulk media beds, as well as radial flow filter cartridges. Our systems are designed for 10-20 minutes of fluid contact time typically, to achieve maximum mercury removal performance.

Our Mercury Removal Media is >90% efficient in removing soluble mercury at 25-30% by weight of filter media.

MERCURY REMOVAL MEDIA

MERCURY REMOVAL MEDIA

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NUTSHELL FILTERS


NUTSHELL FILTERS

EDES can design and supply the latest generation nutshell filter systems. Our nutshell filters do not require complex mechanical back-flushing system, thereby providing a more reliable and cost effec-tive solution for oil and solids removal.

Our filter design incorporates the best features of dual-media surface filters and deep-bed nutshell fil-ters to offer superior removal efficiency for both oil and suspended solids in a single filter vessel.

We can also offer a high-rate, multi-media down-flow filter designed specifically for the unique chal-lenges of Produced Water Treatment for injection.

Features & Benefits:• 95% oil removal.• Gr-Nut option for high efficiency, 2-micron sol-ids removal.• Latest generation Nutshell Filter backwash de-sign.• Proven design technology: - Gas scour for 100% effective media scrubbing. - Complete fluidisation of filter bed. - No mechanical seals.• Simple control philosophy.• Reduced footprint.• No rotating equipment or external devices.• Low energy design.

SPECIALLY SELECTED AND GRADED NUTSHELLS

NUTSHELL FILTERS SUPPLIED INCOMPLETE PACKAGE

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D. Crude Oil Dehydration / Desalting

License Technology : Howe-Baker Engineers UK

CRUDE OIL DEHYDRATION

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-Working together with our technology partner, EDES uses the "basic engineering" approach for the design and specification of electrostatic dehydrators and desalters. We can design and supply crude oil dehydrators and desalters of the conventional AC-type, as well as the more advance AC-DC type, to suit the requirements of our customers. We believe that if the problem is well-defined and the surrounding circumstances recognized, then the proper equipment, using the correct safety factor, can be specified, designed and supplied.

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- -


One-Stage Operation


Figure 1: One-Stage Operation: Crude Oil Dehydration

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- -

Dehydration (Figure 1) – Single-stage units are usually sufficient for dehydrating produced crudes. BS&W carryovers can range from trace to 1.0 vol.%, depending on crude type, operating temperature, inlet water content and other factors. "Other factors" include production methods, chemical treatments, handling procedures, etc.

Desalting – Adding water which is less saline than the water contained in the feedstock crude converts a dehydrator into a desalter. Typical single-stage removals are illustrated in Figure 2.

Figure 2: One-Stage Operation: Crude Oil Desalting (typical Single-Stage operation)


Two-Stage Operation


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Dehydration/Desalter (Figure 3) – The first stage (i.e., dehydration) reduces BS&W content so that water added for desalting (i.e., the second-stage) can dilute the brine content more effectively.

Desalter/Desalter (Figure 3) – Two-stage desalting is required when 90-95% salt removal is not good enough. Process water is injected into the second stage and recycled back to the first stage. 98-99% salt removals can be expected for most crudes.

Figure 3: Two-Stage Operation: Crude Oil Desalting - Desalting

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Three-Stage Operation


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Figure 4: Three-Stage Operation: Crude Oil Dehydration - Desalting - Desalting

Crude oil Dehydration/Desalting/Desalting (Figure 4) – This design is appropriate when the feedstock BS&W are high (say 5-40 vol.%) and the product salt content must be low (2 ptb). The dehydrator reduces the BS&W content.

Desalter/Desalter/Desalter (Figure 4) - This design is rare but has been specified for applications on very heavy crudes and residuals. When these heavy oils are used as feedstock for cat crackers and turbine generators, very low sodium contents are required.

DC Electrostatic Coalescer:

• Only for essentially non-conductive, clean, distillate and light hydrocarbon service.• Typical power rating 10 kVA, (5 kVA and 15 kVA are also available).• Typical liquid carryover is about 5 – 10 ppm.• Used to desalt distillate fuels used in gas turbines.

Figure 5: DC Electrostatic Coalescer

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AC3 Electrostatic Coalescer:

Figure 6: AC3 Electrostatic Coalescer

• For light and heavy crudes.• For intermediate to high flow rates.• Higher BOPD/ft2 than other systems.• Deeper Electrical Field than Single Volt system.• 50-100% more efficient than Single Volt system.

Figure 7: The Internal of the AC3 Electrostatic Coalescer


E. TEG Glycol Gas Dehydration


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In this process, a liquid desiccant dehydrator serves to absorb water vapour from the gas stream. Glycol, when in contact with a stream of natural gas that contains water, will serve to ‘steal’ the water out of the gas stream. Essentially, glycol dehydration involves using a glycol solution, usually either Diethylene Glycol (DEG) or Triethylene Glycol (TEG), which is brought into contact with the wet gas stream in a contactor tower.

TEG is used as a standard due to its relative properties for vaporisation, thermal stability and viscosity. TTEG has a higher boiling point but is more viscous, while DEG has a lower boiling point but reduced viscosity (may be used if the gas temperature is less than 10oC).

Pipeline drips installed near wellheads and at strategic locations along gathering and trunk lines will eliminate most of the free water lifted from the wells in the gas stream. Multi-stage separators can also be deployed to insure the reduction of free water that may be present.

.slevel yrtsudni elbatpecca ot decuder eb tsum metsys eht hguorht devom ruopav retaWTypically, the allowable water content in gas transmission lines ranges from 4 to 7 lb. per MMSCF gas. The wet inlet gas temperature and supply pressures are the most important factors in the accurate design of a glycol gas dehydration system. Figure 1 shows a simpli-fied process flow for a TEG Gas Dehydration Unit.

Figure 1: Simplified process flow for a TEG Gas Dehydration Unit


F. Amine Gas Sweetening System


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Figure 1: Simplified process flow for an Amine Gas Sweetening System

Hydrogen sulphide, carbon dioxide, mercaptans and other contaminants are often found in natural gas streams. Hydrogen sulphide, H2S is a highly toxic gas that is corrosive to carbon steels. Carbon dioxide, CO2 is also corrosive in the presence of water to equipment and reduces the BTU value of the gas. Our field proven gas sweetening system removes these contaminants so that the gas can be made suitable for transportation and further use. Together with our technology partner, EDES can design and manufacture a variety of gas sweetening systems, including amine systems. We can offer a number of amine solvents that remove the contaminants by chemical reaction. Custom and standard designs are available to meet any gas sweetening challenge in the oil and gas industry.


Amine Gas Sweetening System


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Our Amine Gas Sweetening System consists of:

• Amine contactor tower• Reboiler/surge tank• Reflux condenser/solution cooler• Reflux accumulator• Reflux pump(s)• Main solvent pump(s)• Solvent booster pump(s)• Activated carbon filter• Control panel (s)• Full flow filter for rich solvent

Our Amine Gas Sweetening System Advantages:• Wide range of flexibility• Capable of slipping CO2• Low pressure drop• Well Proven• Suitable for high acid gas removal


G. New Moving Bed Bioreactor – Advanced Attached – Growth Technology for Municipal, Industrial, Isopropyl Alcohol, PORE/POME Treatment

License Technology : Techcomm Global Pte. Ltd. (Singapore)

EDES Technology is keen to translate Climate Change technology research & discoveries into Sustainable Economic Outcome through Commercialisation.

EDES Technology and partners have developed a sustainable waste management technol-ogy to convert organics into bio-energy, through advanced attached growth technology.

Novelty :• Novel attached growth development.• Applications in municipal solid waste, Food, Semi- con such as IPA, Heptanes, Acetones, Pharmaceutical, Oil Palm wastes.• New reactor design for improved performance and space saving.• Simulation & modelling for optimum process design and industrial applications.• An optional anaerobic reactor and a membrane technology for biogas generation and/or high grade water production.

BOD removal efficiency: 4000 – 10000 g BOD/m3.dNitrification efficiency: 400 – 1400 g NH4-N /m3.d

BOD effluent < 20 mg/l, TSS< 1 mg/l (with membrane technology)

PROCESS CONFIGURATION

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WHAT EDES TECHNOLOGY CAN DO :

LCT1 - BIOMATRIX

EDES Technology provides knowledge-intensive business & technical services (KIBs). Our special-ised knowledge and skills comprise of Innovation management, Business and Management consul-tancy and specialised patented products/services for Climate Change Challenges. Our services in-clude, but not limited to, the followings:

• Product Development & Commercialisation• Technology Acceleration & Test-bedding• Collaboration with Industries• Technical & Engineering Consultancy

LCT1 - BIOMATRIX

A low-carbon technology biofilter media (LCT1-Biomatrix) of composite material properties and design features to;

(1) Concentrate soluble organics especially those with low-molecular weight compounds into its body.(2) Remove slowly biodegradable organics and also treat high-strength organics.(3) Its effluent can meet stringent water quality standard for discharge and reuse. It removes higher percentage of soluble organics than bio-treatment alone.

License Technology : Techcomm Global Pte. Ltd. (Singapore)

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• Providing clients with up-to-date information and guidelines relating to specific

OUR CONSULTANCY & ENGINEERING SERVICES

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1. Produced Water Treatment & Sand Management Specialist :

produced water treatment and sand management, and overall produced water

management strategy.

• Performing conceptual and front-end designs.

• Performance study and debottlenecking of existing systems.

• Conducting custom - designed training and workshops for engineers and operation

personnel.

2. Seawater Injection Specialist :

• Providing Conceptual and Front - End Design for Seawater Injection Systems.

• Conducting Performance Study and debottlenecking of existing systems.

• Conducting specialized training and workshops for engineers and operation staff.

3. Multi - Discipline Engineering Design for Oil & Gas Projects

i) Conceptual Design

• To identify the general type of solutions based on client ideas and requirements.

• To generate basic guidelines based on Good Engineering Practise or International

Code relating to the developement of required products or process systems.

ii) Front End Engineering Design (FEED)

• To develop the engineering definition based on conceptual ideas.

• To develop the overall process facilities basic design for estimation of the project

costing and strategy.

CONSULTANCY & ENGINEERINGOUR DETAILS

iii) Detailed Engineering Designa) PROCESS DESIGN

Providing comprehensive PROCESS skid system designs including mechanical equip-

ment (static & rotating), piping, structural, electrical & instrumentation with complete

3D models.

We are modeling from simple to the most complex skids by utilizing the CAD

Worx Plant and autoCAD Inventor Routed System Suite.

We specialize in providing process design for the following systems :

• Produced Water Treatment • Compressor Skid

• Sand Management • Metering Skid

• Water Injection System • Chemical Injection System

• Glycol Regeneration System • Hot Water Calorifier Skid

• Pump Skid • Oxygen And Nitrogen Generator Skid

• Multi phase Production • Advance Wastewater Treatment System

Separator System

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• Fuel Gas Treatment


b) MECHANICAL & PIPING DESIGN

This include preassure vessels, heat exchangers (shell & tube and double pipe),

storage tanks (cylindrical and rectangular) and other static equipment for process

systems.

We are using comprehensive design and analysis tools such as PV Elite and TANK

from COADE for the code calculation and reputable engineering formula for com-

mon mechanical solutions.

EDES Technology provides 3D modeling for skid piping. The complete piping flex-

ibility and stress analysis is provided to study the varieties of load on the piping sys-

tem subjected to pressure, thermal, seismic and other environtmental conditions.

ASME SECTION VIII, DIV. 1 & DIV. 2

PD 5500

API 650, 653 & 620, UL 58

TEMA

ROARK’S FORMULA

WRC 107, & 297, ANNEX G

ASME 31.3

ASME 31.4

ASME 31.8

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c) STRUCTURAL & CIVIL ENGINEERING

d) THERMAL DESIGN

Especially for Shell & Tube Heat Exchanger and Double Pipe Heat Exchanger. HTRI is the leader in process heat transfer technology and our involvement provides

excellent designs and analysis that meet the process requirements of our clients.

Providing skid structural designs and analysis, lifting frames for offshore containers, process equipment mounting structures, process vessel internals, and lifting equip -ment for process equipment / skids.

For onshore construction phase, especially on the oil storage facilities , we also provide foundation designs by our Professional Engineer.

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4. SPECIALIZED ENGINEERING STUDY : FINITE ELEMENT ANALYSIS (FEA), COMPUTIONAL FLUID DYNAMIC ANALYSIS(CFD)

Providing FEA for process equipment components and CFD for fluid flow & ther-mal study. The scope of analysis consists of ;-

• Modeling the components.• Meshing the model for FEA or CFD.• Applying boundary conditions on the finite element and fluid dynamic model.• Solving the model, post processing and report generation.

• Recommendations for performance enchancement.

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• Manufacturing of process equipment:

EPCC CONTRACTOROUR DETAILS

OUR FABRICATION, PLANT MAINTENANCE &PROJECT MANAGEMENT SERVICES

pressure vessels, heat exchangers and storage tanks.• Fabrication of process skids.• Manufacturing of equipment lifting frames and ISO tanks for offshore containers.• Engineering, Procurement, Construction and Commissioning work.• Plant maintenance and turnaround.

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• Approved vendor list• Pre-qualification of vendor products and services• Product Service Enquiry• Technical and commercial evaluation• Award and issuance of Purchase Order• Expediting and Inspection• Logistic coordination• Invoicing and P.O close out


PROCUREMENT

PROCUREMENT3. Product Service Enquiry

Our Procurement Function covers overall cycle of the activities in projects in line with our internal system;-

4. Technical and commercial

evaluation

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8. Invoicingand P.O

close out


CONSTRUCTION

Our construction teams are specialized in every aspect of facilities developmentfrom basic to the complete process facilities;-

• Preparation of civil works - land survey and soil report• Construction of facilities foundation• Fabrication of process equipment, piping and structural components• Lifting, installation and alignment of the mechanical equipment and piping erec-

tion• Installation of electrical and instrumentation components• Field inspection and testing of the system• Start-up and pre-commissioning• Final inspection and acceptance

SYSTEM INTEGRATION

Integration of the process control components and process equipmentsuch as DCS, ESD and MCC.

Our commissioning teams are experienced to complete the projects by;-

• Implementing pre-commissioning and commissioning planswith project manpower and documentation.• Preparation of commissioning procedure, commissioning check-list,certification, punch-list and hand-over procedure.

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Our Technology Partners

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PRODUCED WATER AND HYDROCARBON GAS TREATMENT SPECIALIST

Address :C3-2-10, Level 2, Block C3, Solaris Dutamas,

No 1, Jalan Dutamas 1,50480 Kuala Lumpur, Malaysia.

Tel : 03 6207 9988Email : [email protected]

edes company profile new1 - asturi. engineering design services.pdf · 2. mechanical design (pv...

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