company profile strength capabilities · 2021. 4. 13. · asturi progress : before & present 9...
TRANSCRIPT
Manufacturing Processof Process Skid
Trusted Fabricator forOil & Gas, Petrochemicaland Energy Industries ASTURI METAL BUILDERS (M) SDN. BHD.
www.asturi.com.my
Insulation
Blasting Painting
&
Inspection
Welding
Design
Strength& CapabilitiesCompany Profile
Pneumatic Test
Rear ViewFront View
Inside Factory View
1
Contents
2 - 71. Corporate Information : 1.1 Asturi Growth 1.2 Financial Performance 1.3 Mission Statement 1.4 Asturi Business & Growth 1.5 Organisation Structure 1.6 Quality Policy 1.7 Quality Certifications 1.8 Accrediatation In Progress 1.9 Awards & Recognitions
82. Safety & Health 2.1 Safety & Health Policy
3212. Manpower
3313. Clients
34- 3614. Growth & Expansion : 14.1 Factory Layout 14.2 Factory Buildings 14.3 Incubators Factory
24 - 3111. Assets, Machineries & Equipments : 11.1 Heavy Transport & Lifting 11.2 Plant Maintenance Services 11.3 Well Services
125. Design Capabilities
114. Registration & Licensing
19 - 2310. Products : 10.1 Pressure Vessels 10.2 Heat Exchangers 10.3 Process Skids 10.4 Non Pressure Vessel
157. Completed Products
17 & 189. Records & Special Achievements
168. Manufacturing Experience
13 & 146. Asturi Progress : Before & Present
9 - 103. Structures : 3.1 Organisation Structure 3.2 Corporate Structure 3.3 VIP Visits
2
Please come and visit us in order to know our
operation and strength- Managing Director
December Company was incorporated.
December Office building and Block 1of the factory were completed.
June Commencement of Operation.
December Extension of Block 2 & 3factory buildings.
August Visit by The Right Honourable Dato’ Sri Adnan Yaakob,Chief Minister of Pahang.
February Authorization of ‘U’,’U2’,’S’,’R’ STAMPS from the American Society of Mechanicals Engineer (ASME).
September Certified ISO 9001 : 2000 by BVQI.
February Visit by The Right HonourableDato’ Sri Mohd Najib Tun Razak, Minister of Defence, currentlyPrime Minister of Malaysia.
October Obtained Civil Class A License from the Malaysian Government(PKK).
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September Extension of Block 4,5,6,7 & 8factory buildings.
October Winner of National QualityEnvironment (5S) Award 2008(Malaysia Productivity Corporation).
November Winner Petronas’ Best Vendor in Continuous Improvement for2007 - 2008.
March Winner MITI’s Industry Excellence Award 2008 for category Quality Management Award (MPC).
April Certified ISO 14001:2004, UKAS, DSM,OHSAS 18001:2007 by BVQI
September Formation of first 2 subsidiaries1. Asturi Truck & Crane. (Rental of Hydraulic Multi Axle Trailer, Heavy Truck & Crane Services). 2. Lapisan Warna. (Blasting & Painting Works).
June Obtained Manufacturing Licenseof Special Equipment (Pressure Vessel) from People’s Republic of China.
February Awarded as Vendor to PETRONAS for Shell & Tube Heat Exchanger.
MayWinner of National Productivity Award 2005 (Ministry of InternationalTrade & Industry).
September Winner of Human Resource Minister Award 2006 (Human ResourceDevelopment Council).
December Certified 5S Japanese Management System (National Productivity Corporation).
April Awarded as Vendor to PETRONAS for Unfired Pressure Vessel Class II and III.
NovemberWinner of Pahang Chief MinisterQuality Award 2007.
July Visit by Honourable Tan SriMuhyiddin Yassin, Minister ofInternational Trade and Industry.
January First incubator programme company was launched (Siklon Separators).
December Winner of NationalOccupational Safety & Health Malaysia (DOSH).
January Extension of Block 9,10,11,12 and 13 factory building.
January Establishment ofAsturi Well Services Division.
March Opening of Asturi Labuan Office :Well Services Division.
June Establishment of Property Division.First project is development of72 units of houses at Pekan, Pahang
August Establishment of subsidiaryEverest Roofing.
November Winner of Petronas’ VendorDevelopment Programme (VDP)Special Award.
1. Corporate Information
1.1 Asturi Growth
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2008
2010
2011
2012
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2004 2008 2010 2013
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2011
20122009
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2006
2007
2008
February Establishment of Asturi Maintenance Services.
July Establishment of subsidiaryGebeng EngineeringService Centre.
October Establishment of subsidiaryCross Border Inspection Services.
September Commissioning of CNC AutoPipe Cutting and Welding machine.
August Commissioning of Auto Blasting machine.
March Commissioning of 150mmthickness Plate Rolling machinefrom Italy.
January Purchase of 40 acres ofindustrial lands @Gebeng Industrial area,Kuantan, Malaysia
Paid up Capital Movement
TOTALPROJECTFUNDINGRM 94 M
BANKERS :
0
5
10
15
20
RMMillion
2.8 2.8 2.8
8.8
20 20 2023 23.3
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
23.3 23
Bank IslamRHBHong Leong
HSBCOCBCCIMB
1.2 Financial Performance
4
A trusted fabricatorfor oil & gas andenergy industry
- By our clients
ASSETVALUE
RM250M(USD 62M)
@
2016
PAID UP CAPITAL RM 23.3 M @ 6.5M USD
Hydraulic Multi Axle Trailer Plate Rolling Machine (150mm T)
ASTURI is a Mechanical & Civil Engineering based company. Our aim is to be one of the best company in the country by : Producing high quality products and services that meet international standards. Meeting all customers regulatory requirements. Our hope is to see company grow and at the same timecontribute meaningfully to the stakeholder and country. 2
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Board of Directors
Tender
ProjectManagement
Purchasing
Health, Safety & Environment
Civil Works
Admin & IT
Marketing
Design
QA/QC
Finance
Maintenance
Services
Well Services
1.5 Organisation Structure1.3 Mission Statement
1.4 Asturi Business & Growth
1. FABRICATIONOF PROCESSEQUIPMENTS
6. HEAVY TRANSPORT,MULTI AXLE & CRANESERVICES
7. PLANT MAINTENANCESERVICES
8. WELL MAINTENANCESERVICES
4. ENGINEERING DESIGNSERVICES
11. PROPERTYDEVELOPMENT
9. ENGINEERING SERVICECENTRE
3. CIVIL ENGINEERINGWORKS
5. MANPOWER SUPPLY
2. BLASTING & PAINTING
10. PIPING WORKS(CNC AUTO)
2006 2010 - 2012 2012 - 2017
starts
5
ASME 'U', 'U2', 'S', 'R',’NB’ Stamps by ASME.
DOSH Malaysia.
ISO 9001 : 2008, by BVQI
ISO 14001 : 2004, UKAS,DSM (Environment)
OHSAS 18001 : 2007, by BVQI
ETQM (Electronic Total Quality Management) since 2001.
Japanese 5S Management System since 2006.
Products
Systems
1.7 Quality Certifications
N’ Stamps
PED (Pressure Equipment Directive)
(CE Stamps)
1.8 Accreditation In Progress
Asturi’s quality policy focuses on the following actions :
To ensure all products are manufactured with International Standards.
To ensure our products are delivered on time.
To ensure all our customers are happy with our products and services.
1.6 Quality Policy
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ISO 9001 : 2008 ISO 14001:2004(UKAS, DSM)
OHSAS 18001:2007ISO 9001 : 2008(UKAS, DSM)
ASME ‘U’, ‘U2,’S’,’R’,‘NB’ Stamps
5S Management System
DOSH Malaysia
Currently Asturi has 400 staffs, which are committed to
Quality Assurance- Managing Director
To ensure all staff are efficient, effective and responsible in carrying out their duties.
To ensure that excellent working culture is practiced, in line with current changes.
To ensure all work carry out are in line with strict safety and enviroment requirements.
MD receiving Pahang Chief Minister Quality Award from Honourable Dato’ Sri Adnan Yaakob, Chief Minister of Pahang.
MD receiving Industry Excellent Award from Honourable Dato' SeriAbdullah Ahmad Badawi, former Prime Minister.
1.9 Awards & Recognitions
7
2005 2006 2007 2008
2008 2008 2009 2012
Asturi staffs with the longest Pressure Vessel, Splitting Column (2007)
NPCProductivity Award
Human Resource Minister Award
Pahang Chief Minister Quality Award
National Quality Environment (5S)
Award
Petronas Best Vendorin Continuous
Improvement Award
Industry Excellence
Award
National Occupational Safety & Health (DOSH)
Award
Petronas Vendor Development
Programme (VDP) Special Award
2.1 HSE Policy
Prevention of Pollution and Injuries
Legal Compliance
Continual Improvement
Environment
Awareness of Employees
Asturi is committed towards maintaining of Occupational Safety and Health Management System (OHSAS 18001). We are committed to :
2. Safety & Health
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Instill HSE awareness among our employees about importance of managing their safety and health.
Provide training in the relevant environmental aspects and Occupational Safety and Health hazard in order to improve their awareness abut applicable impacts & risks from our activities, products and services.
To enable each employee performing their duties and responsibility accordingly.
Promote green and healthy environment for the staffs.
Communication Communicate our HSE policy and practices to all employees,
contractors, suppliers and interested parties.Minimize the potential pollution to environment,injuries from our activities,services and products.
Maintained proactive system to report, record and take the appropriate action about the accident, incident and near-misses in order to prevent injuries and damage of our properties.
Commit to comply with all Environment & Occupational Safety and Health laws, regulation and other requirements.
Implement and periodically review our HSE Management System for continual improvemet.
“SAFETY IS EVERYONE RESPONSIBILITY”
Certified ISO 14001 : 2004 (UKAS, DSM), OHSAS 18001 : 2007 and 5S Management System from Malaysia Productivity Corporation (MPC).
Use of Proper PPE Use of Tubular ScaffoldingNatural Lighting for Conducive Working
Compulsory Training forMachine Operators
Working in confine space
Project Cumulative Safe Manhour
@ June 20177.2 m
Safety is our top priority.At the same time we care
for the environment- Managing Director
Standing From Left : Ms. Fatiha Sharif (Executive Director), Dato’ Dr. Yahya Nordin (Director),Ms. Teoh (Secretary), Mr. Kamal Nor (Technical Director)
Sitting From Left : Dato’ Sri Md Sharif Shamsuddin (Managing Director),Dato’ Ramlan Othman (Chairman)
Board of DirectorsPicture 2013
3.1 Organisation Structure
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3. Structures
ChairmanDato’ Ramlan Othman (67)Master of Public Administration University of Southern, California
Managing DirectorDato’ Sri Md Sharif (67) B.A (Hons) Anthropogy &Sociology, University Malaya, Malaysia
Executive DirectorFatiha Sharif (39)B.A (Hons) Commerce (Marketing) Deakin University, Australia
Technical DirectorKamal Nor (45)B.Eng.(Hons) Chemical Process,University Kebangsaan Malaysia
DirectorDato’ Dr. Yahya Nordin (67)PHD (Local Govt.)University of Wales Institute of Science & Technology, UK
Board of Directors
ST 02- 17 (R20)Effective Date : February 2017
FinanceChief Finance Officer : Suraiya MSc in International FinanceWestminster University, London, UK
Member of ACCA
QA / QCManager : Firdaus Dip. Mechnical EngineeringInstitut Teknologi Pertama, Malaysia
Project ManagementTechnical Director: Kamal NorB.Eng.(Hons) Chemical Process,University Kebangsaan Malaysia
HSEManager : AndyDiploma Computer ScienceStanford College, Malaysia
Executive Director : FatihaB.A (Hons) Commerce (Marketing)Deakin University, Australia
1 Marketing
TenderManager : Mahamud B.A. (Hons) Mechanical EngineeringUniversiti Islam Antarabangsa, Malaysia
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DesignManager : Nik AzmiraB.Eng. (Hons) Mechanical EngineeringUniversiti Teknologi Mara, Malaysia
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PurchasingManager : Nazif Anuar, B.Sc. (Hons) Information Technology(Software Engineering)Universiti Utara Malaysia
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Admin & ITExecutive Director : FatihaB.A (Hons) Commerce (Marketing)Deakin University, Australia
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Maintenance ServicesManager : Nazif Anuar, B.Sc. (Hons) Information Technology(Software Engineering)Universiti Utara Malaysia
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10 Well ServicesTechnical Director : Samsudin Mat30 years experience
3.3 VIP Visits
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Visit by YB Dato’ Sri Mohd Najib Tun Abdul Razak, Minister of Defence, currently Prime Minister of Malaysia in 2003
Visit by YB Tan Sri Muhyiddin Yasin, Minister of International Trade & Industries in 2008
Visit by YB Dato’ Sri Mustapa Mohamed, Minister of Ministry of International Trade and Industry in 2016
3.2 Corporate Structure
INCUBATORSSUBSIDIARIESASSOCIATES & AGENCIES
LOCAL WORLDWIDE
17861-V
Logistic
112036-P
Logistic
143951-P
Logistic
Logistic
TOTAL LOGISTICSRESOURCES (KL) SDN.BHD. 713788-T
Logistic
510506-DSDN.BHD.
Abu Dhabi, UAE
Libya
Blasting & Painting
Heavy Liftingand Transport 5/16 Braided Line
Fishing & Slickline Services
WILD WELL SERVICES
SDN.BHD. 980969-D
Construction &Project Management
SDN.BHD. 771613-X
Design, Manufacturing & Installation of
Roof Truss
Maintenance Services
NDE / NDT Inspection Services
Engineering SupportServices
Saudi Arabia
Kuwait
Burgan Combined General Trading & Constructing
Qatar & Oman
MUSANDUM GROUP OF COMPANY
891026 KEDES TECHNOLOGYSdn.Bhd.
Design EngineeringServices
Ship Building and Engineering Works
KEJURUTERAAN PERKUAT
4. Registration & Licensing
11
PetronasDOSH MOF
TNB
FGV Boustead Naval Shipyard Johor Port
GWPC CIDB G7
1. PETRONAS (L-326994-M)
2. ASME U (31,613) , U2 (31,614), S (31,612), R (R-5885), NB
3. Department of Occupational Safety and Health (DOSH) - Manufacturing of Pressure Vessel (JKKP IS 127/682/1-320) - Manufacturing of Heat Exchanger (JKKP IS 127/682/1-320)
4. Ministry of Finance (MOF) : - Bumiputra Company Certificate of Registration (357-00038134) - Public Company Certificate of Registration (357-00038134)
5. Goverment Work Procurement Certificate (GWPC) (1970305 PH 024261)
6. CIDB Certificate of Registration (G7) (1970305 PH 024261)
7. Tenaga National Berhad (TNB) : - Contract of Works (3003100) - Supply and Services Contractor (3003100)
8. Felda Global Ventures Holding Berhad (FGV)
9. Malaysia Shipyard and Engineering (MSE)
10. Boustead Naval Shipyard Sdn. Bhd.
11. Johor Port Berhad
12. TH Heavy Engineering Berhad
13. Ministry of International Trade Industry (MITI)
14. National Film Development Corporation Malaysia (FINAS)
15. Business Premises License / Advertising (MPK)
16. Water Services Industry Act 2006 (Act 655)
We are serious about quality,even in a small issue
- Managing Director
Engineering Code / Standard:• 3 Softwares
Engineering Software:• 3 Softwares
Software Structure:• 8 Softwares
Mechanical Software:• 9 Softwares
Engineering Scope:• Process / Thermal Design• Mechanical Design• Structural & Piping Design• Transportation / Heavy Haulage Analysis
5. Design Capabilities
Our design capabilities are supported by our in-house design department and our subsidiary company, EDES Technology which are able to perform complete process facilities design for on shore and off shore.
Our softwares include :
12
Asturi Progress
1. Fabrication Facilities • Fabrication Area • 13,635m² • 33,000m² (covered)
• Land Area • 81, 000m² • 110,000 m²
• Fabrication • Bay 1, 2, 3,4, 5 • Bay 6, 7, 8, 9, 10, 11, 12, 13 Workshop (unit) 14, 15
• Clean Room
Asturi Before1996 - 2006
Asturi Present2007 - 2016
2. Plate Rolling • 85mm thickness • 150mm thickness
3. Piping Capabilities • Manual • CNC Auto Pipe Cutting, Welding & Bevelling (10 time faster)
4. Coating Capabilities
5. Fabrication Scope Category
• Manual
• PV / Column :- Class I (thick <32mm)- Class II (33mm < thick < 50mm)
• Shell & Tube Heat Exchanger
• Auto Blasting & Painting
• Pressure Vessel / Column - Thickness (>200mm) - Heavy Wall (470mT)
• Air Cooled HEX
• Process Skid (800mT)
6. Design Strength • Mechanical Design
• Structural Design
• Process Design : - Thermal HEX - Thermal Air Cooled - Hysis /Hysim (Plant Design) - Package Design (Produce Water / Deareator)
• Piping Design : - Ceaser II 5.3
• Advanced Structural : - Modelling 3D Rhinoceros - Building Information Modelling - Telka
• Transportation / Heavy Haulage Analysis
Asturi Progress Asturi Before1996 - 2006
Asturi Present2007 - 2016
7. Material of Construction
• Carbon Steel
• Stainless Steel
• Duplex / Clad
• Titanium (SB 338)
• High Tensile (SA 533)
• High Nickel (SA 203)
8. Welding Procedure • 100 WPS • 430 WPS
9. Welding Repair • 5% - 7% • Less than 5%
10. MDR • 20 - 30 weeks • 3 - 6 weeks
• Dedicated room for MDR
11. Project Management • 1 department only • Project divided into 2 groups consisting of 4 teams
12. Project Monitoring • Weekly Project meeting
• Progress meeting
• Pre-Tender meeting• Kick-off-meeting• Post Kick-off-meeting• Pre-Hydrotest meeting• Delivery meeting• Collection meeting
13. DCC • Project basis • Centralised documentation
14. Auditing & Expediting
• Based on ISO
• Project basis
• Dedicated internal auditor
• Dedicated expeditor
15. Store Management • Store inside workshop
• Centralized storage system (ETQM)
• Controlled material issue system
6. Asturi Progress Before & Present
13
Asturi Progress
16. Transportation
Asturi Before1996 - 2006
Asturi Present2007 - 2016
• 3T Lorry • 7T Lorry
• Low Loader - 4 units 5 axle - 1 unit 3 axle
• Hydraulic Multi Axle (Cometto) - 24 axle line (4 modular with 192 wheelers) - 2 unit prime mover - 1 unit SPMT (max. capacity 800T & max. length 60m)
• Other Support System - Dragon Skidding (max. capacity 300T) - RORO ramp - 3 units - Heavy Lift Stool - Step jacking - 1000T
17. Lifting Equipment • Mobile crane - 1 unit 25T
• Mobile crane - 3 units 25T - 2 units 45T - 1 unit 120T
Asturi Progress Asturi Before1996 - 2006
Asturi Present2007 - 2016
18. Quality System • ISO 9001 : 2001
• ASME U,U2,S,R Stamps
• ISO 9001 : 2008
• ISO 14001 : 2004
• OHSAS 18001 : 2007
• ASME N Stamp (in progress)
• 5S Management System
19. Strength • AMB alone • 10 Subsidiaries & 2 Incubators
20. Business Area • Domestic only • Oman, Qatar, UAE, Saudi Arabia
21. Awards and Recognitions
• 7 National Awards (Quality, Productivity and Management)
• 2 National Awards (Quality, Productivity and Management)
14
INCUBATORSSUBSIDIARIES
Blasting & Painting
Heavy Liftingand Transport 5/16 Braided Line
Fishing & Slickline Services
WILD WELL SERVICES
SDN.BHD. 980969-D
Construction &Project Management
SDN.BHD. 771613-X
Design, Manufacturing & Installation of
Roof Truss
Maintenance Services
NDE / NDT Inspection Services
Engineering SupportServices
891026 KEDES TECHNOLOGYSdn.Bhd.
Design EngineeringServices
Ship Building and Engineering Works
KEJURUTERAAN PERKUAT
Pressure Vessel48%Heat Exchangers
37%
Maintenance8%
Process Skids3%
Structural2%
Type of Products
7. Completed Products
15Delivery of Inlet Separator at Pasir Gudang Port, Johor, Malaysia
PressureVessels
Shell & Tube Exchangers
Launcher &Receiver
Process Skids
Tank
OthersPiping &Structure
1,305(Updated as @ June 2017)
59
7320129
400
623
8. Manufacturing Experience
THICKEST
PRESSURE VESSEL200 mm thick x 2,500 mm ID x 4,000 mm TL with 90 tons at 4,167 psi test pressure,ASME Section VIII, DIV.2
CLADDED PRESSURE VESSEL140 + 3 mm thick x 3,450 mm ID x 9,000 mm TL with 160 tons at 1,885 psi test pressure, ASME Section VIII, DIV.2
SPECIAL MATERIALS
CLADDED MATERIALS• Cladded SS304L/SS316L/ SS317L• Cladded Duplex 2205 (UNS31803)• Cladded Super Duplex 2507 (UNS32750)• Cladded Inconel 600
DUPLEX MATERIALS• Solid Duplex 2205 (UNS31803)• Solid Super Duplex 2507 (UNS32750)
CHROMO MATERIAL• Solid SA387Gr5
MODIFIED AUSTENISTICMATERIALS• SS316L (2.5% >mo)• SS321• SS410
NON FERROUSMATERIALS• Inconel 600/625/825• CuNi SB 70600• Hastelloy–B/C
• Titanium–SB 338 Gr. 2• High Temp MTRL – SA533 Type B Class II / SA533 Type B Class II + SS316L
LARGESTHEX
5000 numbers of tubes(10,000 nos of tubes holes),strength weld + light expansion
SCOPE OF WORK
• Engineering Design (Process & Mechanical)• Static Equipments (Vessel, Heat Exchanger, Filter, others)• Piping and Structure• Electrical and Instrumentation• Insulation
LARGEST QUANTITY OF
HEX DELIVERY18 units ofHeat Exchangers
LARGEST QUANTITY OFPV DELIVERY
18 units ofPressure Vessel
LARGEST PROCESS
SKID
10.4m L x 7.6m W x 5.7m H(4 units) - 800 tons
HEAVIEST
PRESSURE VESSEL148 mm thick x 5,300 mm ID x 19,000 mm TL with 470 tons
NON PRESSURE VESSEL (FLARE STACK)22 mm thick x 5,800 mm ID x 6,540 mm TLwith 165 tons
LONGEST
PRESSURE VESSEL (SPLITTING COLUMN)39 + 3 clad mm thick x 1,800 mm ID56,000 mm OL, weight 106 tons
NON PRESSURE VESSEL (ROTATING EQUIPMENT) 60,000 mm OL x 3.5 m ID, weight 210 tons
SIZING
PRESSURE VESSEL29+3 clad mm thick x 6,040 mm ID x 9,500 mm TL with 110 tons
NON PRESSURE VESSEL• Site Built Tank size 15,000 mm ID• Flare Stack to 65,400 mm L
Forging materials inside Material Store (Bay 13)
16
9. Records & Special Achievements
Item : Slug CatcherDimension : 148 mm Thick x 5,300 mm ID x 19,000 mm TLWeight : 470 tonsDelivery : September 2010
Item : Recycle Gas Compressor Dimension : 200mm Thick x 2,500 mm ID x 4,000 mm TLWeight : 90 tonsDelivery : June 2009
Item : Splitter Reboiler Heat Exchanger Dimension : 32 mm Thick x 1,950 mm ID x 12,390 mm TLWeight : 65.5 tonsDelivery : June 2006
Item : Flash KO Drum Dimension : 29+3 clad mm Thick x 6,040 mm ID x 9,500 mm TLWeight : 110 tonsDelivery : August 2002
Item : Splitting ColumnDimension : 39+3 clad mm Thick x 1,800 mm ID x 56,000 mm OLWeight : 106 tonsDelivery : April 2007
Record of delivery against contractual delivery from 20 weeks ARO to 13 weeks ARO(Amine Stripper for Ethylene Malaysia Sdn. Bhd.)
(5000 tubes)
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HEAVIEST: PRESSURE VESSEL
BIGGEST: PRESSURE VESSEL LONGEST: PRESSURE VESSEL BEST DELIVERY ACHIEVEMENT
THICKEST: PRESSURE VESSEL LARGEST: HEAT EXCHANGER
Item : Acid Gas Removal Skid (Membrane Skid)Dimension : 10.4 m L x 7.6 m W x 5.7 m HWeight : 400 tons / 4 unitsDelivery : April 2007
Item : Rotary Kiln Dimension : 20 mm Thick x 3,500 mm ID x 60,000 mm OL
Weight : 210 tonsDelivery : July 2012
Item : Pressure VesselQuantity : 18 unitsDelivery : February 2012
Item : Heat ExchangerQuantity : 18 unitsDelivery : September 2008
LARGEST: PROCESS SKID
LONGEST: NON-PRESSURE VESSEL
LARGEST: DELIVERY
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10.1 Pressure Vessel 1/2
10. Product Experience
Condensate Surge Drum
Sponge Oil Absorber
Naphta Recovery Drum
Splitting Column
Recycle KO Drum
Fractionation Column
Amine Stripper
Flash Drum
Dearator ET-V-703
Reactor Vector
Natural Gas Drier
Dehydrator Guard Bed
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Inlet Separator
Charge Gas Dryer Vessel
Volume Air Tank
Slug Catcher
Slug Receiver
Suction Scrubber
Gas Scrubber Stabilization Column
Contactor Inlet Scrubber
10.1 Pressure Vessel 2/2
20
Gas Cooler ReboilerDepropanizer
EDC Quencher Cooler Tube Bundle HE MPA/Steam Exchanger Splitter Reboiler
Heat Exchangers ready for delivery
Feed/Steam/Viss Exchangers Regen Gas Heater
Plate Heat Exchanger LP Production Cooler
HP Gas Cooler
Tube Bundle
Condensate Sub-Cooler (Titanium)
10.2 Heat Exchanger
21
Test Separator
Seawater Injection Treatment Skid
Membrane Valve Skid
Reboiler Skid
Fuel Gas Skid Membrane Test Skid
Membrane Skids
Primary Membrane Skid
10.3 Process Skids
22
HP / LP Flare Stack
Installation of Ladder & Platform - PDH Project PDH Steel Structure Flare Stack System
Reheating Furnace Derrick Structure Flare Stack Stainless Steel Storage Tank
10.4 Non Pressure Vessel
23
11. Asset, Machineries & Equipments 1/4
24
Plate Rolling Machine (85mm T)
Hydraulic Angle Bending Roll (12”)
150 mm thickness
Plate Rolling machine
Plate Rolling Machine (150mm T)
Rotator (5-600 tons)
25
Auto Mechinized Nozzle Welding CNC Auto Pipe Cutting
Hydraulic Bolt Tensioning
11. Asset, Machineries & Equipments 2/4
Tube Expander Vertical Lathe Machine (1-3m) Flange Facing Machine (18”-74”) Machining Equipment
SAFAN M-Shear
CNC Drilling Machine CNC Laser Cutter
26
CNC equipments11. Asset, Machineries &
Equipments 3/4
Bundle Puller Machining Area
27
Auto Blasting Machine
11. Asset, Machineries & Equipments 4/4
Hydraulic Multi Axle Trailer with Self Propelled Modular
11.1 Heavy Transport & Lifting
MOBILE CRANE
25 T - 45 T
200 T, 400 T & 500 T (JV basis)
LOW LOADER
3 Axle - 5 Axle
LORRY3 T - 7 T
SKYLIFT18 m - 25 m
FORKLIFT1.5 T - 5 T
Equipments
Facilities
28
HydraulicMulti Axle with Self Propelled
Skylift 18m, 25mLow Loader 5 Axle (flat & lower deck)Low Loader 3 Axle (flat & lower deck) Forklift 1, 3, 5 tons
29
Mobile Crane - 120 tons Rough Terrain Crane - 45 tons
FACILITIES SERVICES
Equipments Capacity 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
On Site Machining
Pipe Cutting
Line Boring
Grinding & Polishing
Flange Facing
Stud Drilling
Control Bolting Works
Valve Servicing
Pipe Insulation & Leak Sealant
Instrumentation & Calibration
11.
12.
13.
14.
15.
16.
17.
18.
19.
Tank Cleaning
Hydrostatic Testing
Engines Overhaul & Servicing
Habitat Rental
Bundle Extractor Servicing
Preheat / PWHT Servicing
Hydraulic Jacking
Air Condition & Cooling Tower
Trouble - Shooting
Bundle PullerHydraulic Jacking
11.2 Plant Maintenance Services
1. Bundle Extractor 45 tons2. Tube Puller 5.5mm to 79.5mm3. Tube Facing Cutter -4. Torque Wrench Max 14000 Nm5. Hydraulic Bolt Tensioning up to 31/2” stud bold6. Portable Magnetic Drill -7. Portable Flange Machine 0” – 72”8. Hydraulic Jacking System 1200 MT9. Gen Set 5500 MW10.Habitat 4m x 4m11.Valve Service equipments Complete Set 12.Mobilization /Transport Lorry13.Scaffolding
30
Demo installation of Habitat
High Reach TelescopicHydraulic
Wireline Mast(70ft)
Labuan Office (Operation) :Lot 12404, Bestari Warehouse,Jalan Patau-Patau F.T.87000 Labuan, Malaysia
T : +6(016) 921 1424 (Samsudin) E : [email protected]
Tools
11.3 Well Services
1004 G Series Perkin LOVOL 4 Cylinder Hydraulic Power Pack
Wireline Double DrumReel Skid
Triple Ram BOP
Heavy Duty Fishing Unit
Portable Wellhead Control Panel
Equipments : 1. Downhole Slickline Tools
2. Hydraulic Telescopic Wireline Mast Unit
3. Grease Module
4. 5'' ID & 3'' ID Pressure Control Equipment
5. Spare Items for 5'' ID Pressure Control
6. Spare Items for 3'' ID Pressure Control
7. Skid for 5'' & 3'' ID Pressure Control Equipment
8. 5/16 Heavy duty Fishing Unit with 6 Cylinder Zone-2 Power Pack and Accessories
9. Single Drum Reel Skid with Zone-2 Power Pack
10. 185 CFM Air Compressor with Accessories and Transportation Skid
11. 15-K High Pressure Test Pump with Accessories
12. Standard Wellhead Control Panel with Accessories
13. Double Drum Reel Skid with Cylinder Zone 2 Engine
14. Wireline Downhole Tools, Spares and Elastomers
15. Portable Wellhead Control Panel with Accessories
16. Slickline Spooling Device Unit with Accessories
17. 5/16'' Braided Line Cable Spooling Unit with Accessories
18. Weight Indicator System
19. Fabricate Tool Box Open Top and Accessories
20. Zeron 100HS Special Alloy, Super Duplex Steel
21. 5M Manual Gate Valve
22. Compacted Strand, 1 x 19 (9/9/1) Special Alloy, Super Duplex Steel
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5/16 Braided Line Fishing& Slickline Solution
12. Manpower
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My task as MD is to ensure product to be delivered on time
with full compliance to customer requirements
- Managing Director
Asturi staffs with the largest Process Skid, Asid Gas Removal Skid (2007)
45% 55%
OfficeStaff
WorkshopStaff
250 Staffs
13. Clients
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KENCANA HL
14
15
FABRICATION AREA :CARBON STEEL
3795 m2
FABRICATION AREA :CARBON STEEL
3430 m2
FABRICATION AREA :CARBON STEEL
3430 m2
• WELD OVERLAY
• MARKING• CUTTING
1790 m2
• BOLTS / NUTS
• BALANCE PLATE STORAGE
1190 m2
OFFICE & STORE
ASTURI TOWER
GUARD HOUSE
TNB
TNB
EMERGENCY ASSEMBLY POINT A
EMERGENCY ASSEMBLY POINT B
MAIN ENTRANCE
FABRICATION AREA : SPECIAL MATERIALS
1280 m2
OFFICE 605 m2
FABRICATION AREA : SPECIAL MATERIALS
1680 m2
FABRICATION AREA :STAINLESS STEEL
2400 m2
FABRICATION AREA :STAINLESS STEEL
2160 m2
COVERED STORAGE AREA 1920 m2
OPEN STORAGE
AREA
OPEN STORAGE
AREA
OFFICE920 m2REST
AREA160 m2
BLASTING & PAINTING720 m2
PWHT720 m2
TUBE BENDING720 m2
SCRAP YARD3100 m2
SCAFFOLDING STORE340 m2
CHEMICAL & WASTE100 m2
FIRE WATER PUMP
WORKERS FACILITIES
160 m2
CAFE295 m2
SURAU
CABIN AREA
P1
P2
P3
DEPARTMENT : • MARKETING• TENDER• PURCHASING
DEPARTMENT : • DESIGN (1st floor)
• HSE (2nd floor)
DEPARTMENT : • QA / QC (2nd floor)
• PROJECT (1st floor)
• MDR ROOM (ground floor)
DEPARTMENT : • FINANCE
14. Growth & Expansion
Bay 14 and 15 at Gebeng Engineering Services Centre
FactoryLayout Plan
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Block 1 : Storage/Receiving Material Area(1190m²)
Block 2 : Marking & Cutting Area, Store & DN(1790m²)
Block 3 : Fabrication Workshop(3420m²)
Block 4 : Fabrication Workshop(3420m²)
Block 5 : Fabrication Workshop(3795m²)
Block 6 :Tube Bending Area(720m²)
Block 7 :Post Weld Heat Treatment (PWHT)(720m²)
Block 8 :Blasting & Painting(720m²)
14.1 Factory Buildings
Block 9,10,11,12,13 : Fabrication WorkshopFabrication for special materials, exotic and non ferrous materialse.g : titanium, zirconium, alloys and others
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Rated as cleanest fabricator with beautiful landscape
in Malaysia- By our clients
Siklon Separators Sdn. Bhd. Gebeng Engineering Service Centre Sdn. Bhd.
10 units of incubator factories
Covered area 25m (L) x 20m (W) x 11.6m (H) = 11,700 sqm
Total land area 45,000 sqm
14.2 Incubators Factory
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+6(09) 5833 888+6(03) 6207 [email protected]
CONTACTCONTACT
Managing DirectorM : +6(019) 986 6027E : [email protected]
Technical DirectorM : +6(013) 980 0150E : [email protected]
QC & QAM : +6(012) 989 0700E : [email protected]
Executive DirectorM : + 6(012) 989 0800E : [email protected]
Project ManagementM : +6(017) 954 9749E : [email protected]
I N T E G R A T E DQUALITY SYSTEMS
ISO 9001 : 2008ISO 14001 : 2004OHSAS 18001 : 2007ASME ‘U’, ‘U2’, ‘S’, ‘R’ Stamps5S Management System
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Main OfficeLot 74-A, Jalan Gebeng 1/6, Gebeng Industrial Estate,26080 Kuantan, Pahang,MALAYSIAT : +6(09) 5833 888F : +6(09) 5833 999E : [email protected]
KL OfficeNo. 10, Level 2, Block C3, PUBLIKA,Solaris Dutamas, Jln. Dutamas 1,50480 Kuala Lumpur, MALAYSIA
WILD WELL SERVICESSamsudinM : +6(019) 921 1424E : [email protected]: www.wellservices.com.my
WILD WELL SERVICESLot 12404 Bestari Warehouse,Jalan Patau-Patau F.T.,87000 Labuan,MALAYSIA
MAINTENANCE SERVICESNazifM : + 6(019) 352 9880E : [email protected] : www.sikapbekal.com.my
ASTURI TRUCK & CRANEMuaz M : + 6(019) 9942 898E : [email protected] : www.asturitruckcrane.com.my
R4/16,october