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ECOSMART VCB LMedium Voltage Vacuum Circuit Breaker for Secondary
DistributionUp to 24kV 1250A 25KA
CATALOGUE 2014
VCB008
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ECOSMART VCB L
PRESENTATION
SIXTY YEARS OF EXPERIENCE
The date of a firm’s foundation never truly reflects its whole history. At least such is the case with Tozzi electrical equipment, a company which started off as a family run concern at the start of last century and later became a fully-fledged business, sixty years ago in fact. Yet these different experiences have some significant features in common: innovation, company,spirit and technological challenge. Tozzi electrical equipment is a firm with experience both in technology and human relations, a firm which looks to the future of electric and electronic systems engineering, and this experience can be seen as much in the professionalism of the more than 100 employed at TOZZI ELECTRICAL EQUIPMENT factory.ECOSMART VCB L is the result of TOZZI ELECTRICAL EQUIPMENT continuous innovation and research oriented to the worldwide customers satisfaction. Among the markets changing needs the ECOSMART VCB L series provides reliable technical solutions offering long-term safety and user-friendly applications.Sustainability and environment care have been the TOZZI ELECTRICAL EQUIPMENT “inspirations” for this development.
Factory (Foggia, Italy)
Headquarters (Ravenna, Italy) Locations
IM0001
IM0003-0004
IM0002
IM0005
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ECOSMART VCB L
Reliability and safetyThey are the main concerns of ECOSMART VCB L series. Service continuity and long life performances are provided. People safety is a paramount. The ECOSMART VCB L series is fully developed and type tested according to the IEC standards 62271-100.
FlexibilityA large range of available accessories with different functions make the vacuum Circuit Breaker able to satisfy the most commonly electrical needs of the typical substations. The series brings to the market a versatile circuit breaker ready to cover the most various installation requirements and market segments.
Sustainability and Environment care The ECOSMART VCB L series development has been driven by the environment sustainability theme. The used materials for its production allow a real low environment impact during the product life and most important at the end of its life cycle. The ECOSMART VCB L series philosophy fully meets the environment exigencies. The ECOSMART VCB L production site and the environmental management system assumed by TOZZI ELECTRICAL EQUIPMENT is in accordance with the standards quality rules ISO 14001.
LER0008
M0033
IM0006
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ECOSMART VCB L
VACUUM TECHNOLOGY
Long service life and high reliability are demanded to be able to distribute and use electric energy in a safe and secure way. The vacuum interrupters take advantages of vacuum thanks to its exceptional dielectric characteristics and capabilities as an interrupting medium. The vacuum interrupters has two main contacts, one fixed and one mobile. Both contacts are housed inside a sealed enclosure (vacuum bottle) that enable a high vacuum level to provide the insulating distance between the contacts. The high dielectric property of the vacuum allow the contact distance reduction. The above conditions plus the low opening speed demanded permit the use of an operating mechanism with low control energy. To ensure the vacuum conditions and so the safe operations, the enclosure must be perfectly sealed.
The current interruption is initiated by the separation of the contacts. This separation causes an electrical arc made up of a molten metal bridge (vaporization of the contact material).The contact material vaporization quickly condense and the arc disappear. The vacuum level is restored as well as the contacts insulating distance and the current interruption is completed.
ECOSMART VCB L
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VACUUM TECHNOLOGY
Long service life and high reliability are demanded to be able to distribute and use electric energy in a safe and secure way. The vacuum interrupters take advantages of vacuum thanks to its exceptional dielectric characteristics and capabilities as an interrupting medium. The vacuum interrupters has two main contacts, one fixed and one mobile. Both contacts are housed inside a sealed enclosure (vacuum bottle) that enable a high vacuum level to provide the insulating distance between the contacts. The high dielectric property of the vacuum allow the contact distance reduction. The above conditions plus the low opening speed demanded permit the use of an operating mechanism with low control energy. To ensure the vacuum conditions and so the safe operations, the enclosure must be perfectly sealed.
The current interruption is initiated by the separation of the contacts. This separation causes an electrical arc made up of a molten metal bridge (vaporization of the contact material) The contact material vaporization quickly condense and the arc disappear. The vacuum level is restored as well as the contacts insulating distance and the current interruption is completed.
VCB0009
VCB0010
VCB0009
VCB0010
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ECOSMART VCB L
ECOSMART VCB L VACUUM CIRCUIT BREAKER STRENGHTS AND PECULIARITIES
The ECOSMART VCB L vacuum circuit breaker is characterized by highest level of technology used by TOZZI ELECTRICAL EQUIPMENT in manufacturing medium voltage equipments. The 40 years of experience at your service offers a comprehensive range, safe and easy to install with a compact dimensions, with limited maintenance with the aim to satisfy all the worldwide market requirements.
The major ECOSMART VCB L vacuum circuit breaker strengths are listed below:
Safety/Reliability:
• Long mechanical and electrical life.• High number of operations.• Limited Maintenance.• Easy check of the Circuit breaker wear conditions.• Interlock to avoid closing operations with circuit breaker
closed and spring charged.
Versatily:
• Flexible customization.• Large availability accessories range.• Versatility of application, the circuit breaker connections
can be either left or right using the same apparatus and turning just the copper terminals.
• Compact dimensions.• Circuit Breaker removal support always equipped with
wheels.
Environment care
• Manufacturing energy optimization thanks to the circuit breaker components material.
• No use of epoxy resin components.• Use of recyclable material with easy recovery and reuse at
the end of the product life.
VCB0005
VCB0011
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ECOSMART VCB L
GENERAL DESCRIPTION
The vacuum circuit breaker type ECOSMART VCB L is manufactured adopting the technique of the separate poles. The poles are manufactured using polyester material that offer lightness and robustness at the same time. Inside each pole is placed the vacuum interrupter that, in this way, it is protected against pollution, humidity, shocks, condensation etc. The operating mechanism is mechanical with springs type with opening and closing operations independents from the operator. The operating mechanism can be operated manually or from remote through a gear motor, opening and closing coil. The operating mechanism closing spring can be charged through the spring charging lever or by the gear motor (supplied upon request). Opening and closing operations are carried out by the available push buttons or via the opening and closing coils actuated from remote.
The key lock, available with key free with circuit breaker in open position, is used to realize the interlock with the line switch disconnector.
The vacuum circuit breaker ECOSMART VCB L is suitable to house current sensors (assembled on the poles) and self-powered protection relay (assembled onboard of the operating mechanism). The vacuum circuit breaker lies on a support frame equipped with wheels to allow its removal from the panel.
The vacuum circuit breaker ECOSMART VCB L is suitable for the following applications:
• Public medium voltage secondary distribution. • Transformers substations.• Hospital.• Residential centers.• Power transformer protection.• Data center protection.• Industries.• Renewable energy plant.
It provides protection for cables, overhead lines, capacitor banks, transformer etc. It is suitable for installation inside the medium voltage panels of the ECOSMART MIX series type CBS, CBSB, CBSA, CBSAB, CB2SA.
VCB0012
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ECOSMART VCB L
Main Characteristics
• Stored energy springs lateral operating mechanism (closing spring and opening spring) · Manual and electrical operations.
• Complete O-C-O cycle without reloading the springs.• Long mechanical and electrical life.• High number of operations.• Limited Maintenance.• Vacuum interrupters positioned inside the poles with protection against pollution, humidity, impacts,
condensation.• Flexible in customization.• Large availability accessories range.• Easy installation.• Application, upon request, of current sensors and self-powered protection relay.• Versatility of application, the circuit breaker connections can be either left or right using the same
apparatus and turning just the copper contacts.
ECOSMART VCB L
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8. Poles with vacuum interrupters
1 Spring charging lever 2 Closing push buttons 3 Opening push buttons 4 Circuit breaker position 5 Springs status signalization 6 Operations counter 7 Key lock
Main Characteristics
• Stored energy springs lateral operating mechanism (closing spring and opening spring) • Manual and electrical operations • Complete O-C-O cycle without reloading the springs • Long mechanical and electrical life • High number of operations • Limited Maintenance • Vacuum interrupters positioned inside the poles with protection against pollution, humidity,
impacts, condensation • Flexible in customization • Large availability accessories range • Easy installation • Application, upon request, of current sensors and self-powered protection relay. • Versatility of application, the circuit breaker connections can be either left or right using the
same apparatus and turning just the copper contacts.
VCB0004
1 Spring charging lever
2 Closing push buttons
3 Opening push buttons
4 Circuit breaker position
5 Springs status signalization
6 Operations counter
7 Key lock
8 Poles with vacuum interrupters
VCB0004
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ECOSMART VCB L
The circuit breaker lies on a metal frame to which the operating mechanism and the three poles containing the vacuum interrupters are fixed.
The metallic frame is always equipped with wheels that allow the circuit breaker removal from the panel.
The operating force is transmitted from the operating mechanism to the poles and the vacuum interrupters via operating levers positioned inside the support frame.
ECOSMART VCB L
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Poles
Medium voltage terminals Support frame
Wheels
The circuit breaker lies on a metal frame to which the operating mechanism and the three poles containing the vacuum interrupters are fixed.
The metallic frame is always equipped with wheels that allow the circuit breaker removal from the panel.
The operating force is transmitted from the operating mechanism to the poles and the vacuum interrupters via operating levers positioned inside the support frame
VCB0011
Poles
Medium voltage terminals
Support frame
Wheels
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ECOSMART VCB L
ELECTRICAL CHARACTERISTICS
The ECOSMART VCB L vacuum circuit breaker comply with the following IEC standards;
• IEC 62271-100
Mechanical classes Class Notes
Vacumm circuit breaker M1 2000 mechanicals operations
Vacumm circuit breaker M2 10.000 mechanicals operations
T0008
VACUUM CIRCUIT BREAKER
Rated Voltage Ur (kV 12 24
Power frequency withstand voltage 50/60 Hz 1min. Ud (kV) 28 50
Rated lighting impulse withstand voltage Up (kV) 75 125
Rated Frequency fr (Hz) 50/60 50/60
Rated current Ir (A) 630/1250 630/1250
Rated breaking capacity Isc (kA) 16-25 16-25
Rated short time withstand current 1-3 seconds Ik (kA) 16-25 16-25
Operation sequence O - 0,3sec - CO - 3min - CO
Operating time (ms) 50 50
Arcing time (ms) 7/12 7/12
Total breaking time (ms) 57/62 57/62
Closing time (ms) 65 65
T0007
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ECOSMART VCB L
OPERATING MECHANISM
The vacuum circuit breaker is equipped with a springs operating mechanism (closing spring and opening spring). It can be operated both manually and electrically. The operating mechanism closing spring can be charged through the spring charging lever or by the gear motor (supplied upon request).
Opening and closing operations are carried out by the available push buttons or via opening and closing coils actuated from remote.
The key lock, available with key free with circuit breaker in open position, is used to realize the interlock with the line switch disconnector.
The operating mechanism gives to the circuit breaker opening and closing cycles independent from the operator. It consists of:
• Closing spring to store the energy for closing operation.• Opening spring to store the energy for opening operation.• Manual lever for closing spring charging.• Mechanical push buttons.• Operations counter.• Spring status signal.• Accessories support plate where it is possible to have: - Opening circuit - Closing circuit - Opening circuit: by opening coil, minimum voltage coil, low energy coil - Closing circuit: by closing coil, motor gear, electronic control card with antipumping device.
The basic circuit breaker is equipped with opening coil auxiliary contacts (6no+6nc) and operations counter. All the other accessories can be supplied upon customer request. The low energy coil (mitop) has to be used only with the self-powered protection relay.
VCB0002
ECOSMART VCB L
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Under voltage coil Opening coil Closing push buttons Opening push buttons Closing coil
Springs charging lever Gear Motor The vacuum circuit breaker can be operated both locally and from remote as follow:
Local operations (start position: circuit breaker open): • Grasp the charging lever • Charge the closing springs until the end of the stroke • Push the closing push buttons • The circuit breaker get closed and the opening spring is charged automatically • Push the opening push buttons • The circuit breaker get open with the closing and opening springs
discharged.
VCB0017 VCB0018
VCB0005
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ECOSMART VCB L
The vacuum circuit breaker can be operated both locally and from remote as follow:
Local operations (start position: circuit breaker open):
• Grasp the charging lever.• Charge the closing springs until the end of the stroke. • Push the closing push buttons. • The circuit breaker get closed and the opening spring is
charged automatically. • Push the opening push buttons. • The circuit breaker get open with the closing and opening
springs discharged.
ECOSMART VCB L
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Under voltage coil Opening coil Closing push buttons Opening push buttons Closing coil
Springs charging lever Gear Motor The vacuum circuit breaker can be operated both locally and from remote as follow:
Local operations (start position: circuit breaker open): • Grasp the charging lever • Charge the closing springs until the end of the stroke • Push the closing push buttons • The circuit breaker get closed and the opening spring is charged automatically • Push the opening push buttons • The circuit breaker get open with the closing and opening springs
discharged.
VCB0017 VCB0018
VCB0005
Springs charging lever Gear Motor
Under voltage coil
Opening coil
Closing push buttons
Opening push buttons
Closing coil
VCB0017 VCB0018
VCB0005
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ECOSMART VCB L
ECOSMART VCB L
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The vacuum circuit breaker can be operated both locally and from remote as follow:
Remote operations (start position: circuit breaker open): • The closing spring are charged via the gear motor. • Actuate the closing coil • The circuit breaker get closed and the opening spring is
charged automatically • The closing spring is charged by the motor immediately after
the circuit breaker closing. • Actuate the opening coil • The circuit breaker get open with the closing spring charged
and ready for a new closing operation.
ACCESSORIES
Auxiliary accessories are available for the ECOSMART VCB L circuit breaker. All these components enable a high customization level to satisfy the customer’s demand and the most various installation exigencies.
Some of the available accessories are always supplied as standard application. Some others have to be required as are optional. (See table) The selection of the accessories must match with the assembling compatibility that is evidenced by the below wiring diagrams.
Accessories table
Basic SolutionUpon request
T0019
Optional accessories must be selected following the assembling compatibility
Under voltage coil
YU
Low energy coil YLE (mitop)
Auxiliary contacts 6no+6nc
Key lockPush
buttons lock
Mechanical operations
counter
Vacuum Circuit Breaker
Opening coil YO
Second opening coil
YO
Closing coil YC Motor gear
Motor gear electronic
card
VCB0006
Remote operations (start position: circuit breaker open):
• The closing spring are charged via the gear motor.• Actuate the closing coil.• The circuit breaker get closed and the opening spring is
charged automatically.• The closing spring is charged by the motor immediately
after the circuit breaker closing.• Actuate the opening coil.• The circuit breaker get open with the closing spring charged
and ready for a new closing operation.
The vacuum circuit breaker can be operated both locally and from remote as follow:
ACCESSORIES
Auxiliary accessories are available for the ECOSMART VCB L circuit breaker. All these components enable a high customization level to satisfy the customer’s demand and the most various installation exigencies.
Some of the available accessories are always supplied as standard application. Some others have to be required as are optional. (See table) The selection of the accessories must match with the assembling compatibility that is evidenced by the below wiring diagrams.
Accessories table
Vacuum Circuit
Breaker
Opening
coil YO
Second
opening
coil YO
Closing
coil YC
Motor
gear
Motor
gear
electronic
card
Under
voltage
coil YU
Low
energy
coil YLE
(mitop)
Auxiliary
contacts
6no+6nc
Key
lock
Push
buttons
lock
Mechanical
operations
counter
Basic Solution • • • •
Upon request • • • • • • •
Optional accessories must be selected following the assembling compatibility
T0019
VCB0006
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ECOSMART VCB L
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
Gear motor Coil
EM0056
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
Low energy coil
EM0057
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
Key lock
EM0139
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
Operations counter
EM0058
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
Motor Control Card
EM0049
Auxiliary contacts
EM0059
EM0051
ECOSMART VCB L
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Gear motor Coil
Low energy coil
Motor Control Key lock Card
Auxiliary contacts
Operations counter
EM0056
EM0049
EM0057
EM0058
EM0051
EM0059
EM0139
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ECOSMART VCB L
PROTECTION AND CONTROL
VCB0012
VCB0015
ECOSMART VCB L
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PROTECTION AND CONTROL
Current sensor Current sensors are available for assembling on each vacuum circuit breaker pole. The current sensors are wired up to the self-powered protection relay assembled onboard of the circuit breaker operating mechanism. The circuit breaker is suitable also for other types of protection relays.(Powered protection relay)
ECOSMART VCB L VACUUM CIRCUIT BREAKER MEDIUM VOLTAGE CONNECTION
The ECOSMART VCB L vacuum circuit breaker is equipped with tinned copper terminals. The round terminals allow the easy circuit breaker connections inside the panel. The terminals are already prepared with drilled holes to facilitate the installation activities. Upper connection terminals Lower connection terminals
VCB0012
VCB0015
ECOSMART VCB L
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PROTECTION AND CONTROL
Current sensor Current sensors are available for assembling on each vacuum circuit breaker pole. The current sensors are wired up to the self-powered protection relay assembled onboard of the circuit breaker operating mechanism. The circuit breaker is suitable also for other types of protection relays.(Powered protection relay)
ECOSMART VCB L VACUUM CIRCUIT BREAKER MEDIUM VOLTAGE CONNECTION
The ECOSMART VCB L vacuum circuit breaker is equipped with tinned copper terminals. The round terminals allow the easy circuit breaker connections inside the panel. The terminals are already prepared with drilled holes to facilitate the installation activities. Upper connection terminals Lower connection terminals
VCB0012
VCB0015
Current sensor
Current sensors are available for assembling on each vacuum circuit breaker pole. The current sensors are wired up to the self-powered protection relay assembled onboard of the circuit breaker operating mechanism. The circuit breaker is suitable also for other types of protection relays. (Powered protection relay).
The ECOSMART VCB L vacuum circuit breaker is equipped with tinned copper terminals. The round terminals allow the easy circuit breaker connections inside the panel. The terminals are already prepared with drilled holes to facilitate the installation activities.
Upper connection terminals
Lower connection terminals
ECOSMART VCB L VACUUM CIRCUIT BREAKER MEDIUM VOLTAGE CONNECTION
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ECOSMART VCB L
CIRCUIT BREAKER DIMENSIONS
VCB L cubicle positioning
VCB0048
VCB0047 VCB0146
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ECOSMART VCB L
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Standards, designs and specification are susceptible of modification.Please ask for the confirmation of the information given by this catalogue
www.tozziindustries.com
Headquarters: Via Zuccherificio 10, 48123 Mezzano, Ravenna ItalyPhone +39 0544 525011Fax +39 0544 [email protected]
Commercial Department: Via Kennedy 20097 S. Donato Milanese, Milano ItalyPhone +39 02 51621243Fax +39 02 [email protected]
Factory: SS 16 Zona Ind.le Incoronata,71122, Foggia ItalyPhone +39 0881 811411Fax +39 0881 [email protected]