ecoshape the tubular framing system for new...
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108 MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)
EcoShape – The tubular framing system for new dimensions
With EcoShape, you can build custom structures that require very few components. Planning is easy, too, thanks to the new MTpro design software and the ability to make virtually any connection with a few standard parts.
1093 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0
The 19 standard components are designed in accordance with the poka yoke principle, making them quick to assemble and prohibiting any faulty connections. The assembly line can be improved and expanded at any time in line with the kaizen philosophy.
The system allows you to quickly and economically custom plan and build flow racks, material shuttles, workstations and any other frame systems to meet your specific needs.
f Two aluminum tubular profiles give your construction the required stability.
f With just five connectors you can create any connection between two EcoShape profiles – parallel, perpendicular, or at any desired angle.
f All of the connectors establish a positive interlocking connection between the profiles for a secure fit.
f The connection elements allow for a length tolerance, greatly facilitating cut-to-size and assembly work.
f The new Variofix blocks let you securely attach surface elements quickly and inexpensively.
f The combination with Rexroth’s modular aluminum framing system enables solutions for handling heavy loads.
f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. You can use this versatility to expand system functionality, for example in the area of ergonomics.
114 Round tubes114 Components115 Connectors116 Adapters
110
00137052 0013705100137064 00137056
MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)
f The ability to combine all components with one another gives you great flexibility with just a few components.
f The tubes and connectors will neither rust nor wear, making them ideal for long-term use and for reuse in new systems.
f For even greater stability you can combine EcoShape with the modular aluminum framing system.
With the aid of just 19 EcoShape components you can achieve continuous improvement (kaizen) and quickly and economically adapt existing systems to new demands on site.
All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. All connection elements are made such that the anodic coating on the aluminum
profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra wiring. No further ESD elements are required – with EcoShape you have everything in a single package.
Ergonomics
The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. EcoShape unites low investment expenditure with high flexibility and quality, including in the area of ergonomics. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems.
EcoShape
EcoShape stands for versatility. With EcoShape, you are ready for any challenge.
1113 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0
e Aluminum is environmentally friendly and up to 99% recyclable. Aluminum profiles are reusable.
For the design and planning of EcoShape tubular framing systems we recommend MTpro! See pages 12 and 13 for more information.
112
ESD
MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)
f All connectors can be combined with the EcoShape round tubes D28L and D28L, N10 and D28 (see “Flow rack systems”, ) � 80).
f Integrated poka yoke system for easy and secure connector installation – Twist locks for secure joints – Positive interlocking connections
EcoShape
f All connectors are suitable for use in building ESD-conductive systems.
Material: diecast zincScope of delivery: includes fastening material
113
A D28L round tube
00134985_a
F 90° connector
00134978
8,7 NmK 0°-90°
D28 connector
00139135
P D28/N10 tube clip
00139139
B D28L, N10 round tube 00134986_a
G Parallel connector
00134979
8,7 Nm L Adapter N10, 45
00134983
Q Plastic Variofix block
00139136
C Slide rail
00134988
H 45° connector
00134980
8,7 NmM Adapter
N8, N10
00139134
R Diecast zinc Vario-fix block
00139138
D Cap
00134995
I Cross connector
00134981
8,7 Nm N Adapter N10, 30
00134984
S Bumper for D28 round tube
00139137
E Threaded sleeve D28L
00134991
J 0°-90° connector
00134982
O XLean holder adapter
00139092_kl
T 45x45L profile
00110923_a
00139145
F
EN
B
D
A
A
T
R
D
F
J
D
S
C
Q
A
L
F
A
J
H
3 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0
114
00139147
3
00134985
A lxlyWxWym
======
1,801,331,330,950,950,48
cm2cm4cm4cm3cm3kg/m
28
y
x
L
Ø28
L
00134986
A lxlyWxWym
======
2,631,171,970,841,410,71
cm2cm4cm4cm3cm3kg/m
10
y
x
L
17,5
00134987
16,3
A
B
C
D
f Round tube D28L with 4 interfaces for attaching EcoShape connectors
f Round tube D28L, N10 with 10 mm slot for mounting accessories from the modular aluminum framing system
f 3 interfaces for attaching EcoShape connectors
Cap ESD No.
ESD
20 3 842 541 195Material: PA66; black
f Slide rail for creating a simple conveyor track or manual slide section by clipping slide rail onto a D28L round tube
M12
639
0013499020829
E f Threaded sleeve for integrating a leveling foot or caster. Further information ()� 182)
D28L round tube L (mm) No.
1 pc 50 ... 5600 3 842 996 191/L
50 pcs 5600 3 842 541 211Material: aluminum; anodized
D28L, N10 round tube L (mm) No.
1 pc 50 ... 5600 3 842 996 192/L
20 pcs 5600 3 842 541 213Material: aluminum; anodized
Slide rail L (mm) No.
2000 10 3 842 541 196Material: PVC; gray
f Cap for round tube D28L and D28L, N10
D28L threaded sleeve ESD No.
ESD
20 3 842 541 185Material: PA66; black,
hexagon nut: aluminum
MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)
115
00134978
8,7 Nm
A-A
00134968 34
AA
16-0
,5
22-0
,5
54,5
F
00134980
8,7 Nm
A-A
00134970
34
AA
57,1
45,716-0
,5
22-0
,5H 45° connector ESD No. FS
ESD
20 3 842 541 175 FS1Material: diecast zincScope of delivery:
incl. fastening material (FS)
90° connector ESD No. FS
ESD
20 3 842 541 173 FS1Material: diecast zincScope of delivery:
incl. fastening material (FS)
00134979
8,7 Nm
A-A
00134969
56
AA
3434
G Parallel connector ESD No. FS
ESD
20 3 842 541 183 FS1Material: diecast zincScope of delivery:
incl. fastening material (FS)
00134981
8,7 Nm
00134971
A-A
45
3434
AA
I Cross connector ESD No. FS
ESD
20 3 842 541 181 FS1Material: diecast zincScope of delivery:
incl. fastening material (FS)
ISO 4762M6x25ISO 4032M6
00134972
34
105
16-0
,5
22-0
,5180°
90°
00135001
90°
8,7 Nm
J 0°-90° connector ESD No. FS
ESD
20 3 842 541 178 2xFS1Material: diecast zincScope of delivery:
incl. fastening material (FS)
ISO 4762M6x25ISO 4032M6
FS1
ISO 4762M6x25ISO 4032M6
FS1
ISO 4762M6x25ISO 4032M6
FS1
FS1
ISO 4762M6x25ISO 4032M6
FS1
3 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0
116
00139094
L f N10/45 adapter for connecting D28L or D28L, N10 round tubes to profiles with a 10 mm slot
N10/45 adapter ESD No. FS
ESD
20 3 842 541 187 2xFS2Material: adapter: diecast aluminum / cap: PEScope of delivery:
incl. cap, fastening material (FS)
ISO 4762M5x40
DIN 934M5
FS2
K
00139141
8,7 Nm
00139149
60
5353
0°-90° D28 connector ESD No. FS
ESD
20 3 842 543 480 2xFS1Material: diecast aluminumScope of delivery:
incl. fastening material (FS) (tightening torque 8.7 Nm)
FS1
ISO 4762M6x25ISO 4032M6
00139140
8 10
34
10
f N8, N10 adapter for connecting an MGE strut profile (8 mm, 10 mm slots)
M
00139148
28
51
26
N8, N10 adapter ESD No. FS
ESD
20 3 842 543 272 FS3, FS4
Material: diecast zincScope of delivery:
incl. fastening material (FS) (tightening torque 8.7 Nm)
ISO4762M6x10
M68
FS3ISO4762M6x12
M610
FS4
00134973
A-A
3 842 541 298A
A
45
52,
5
32,
5
10
5 Nm
MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)
117
00139095
30°
00135006
95
65
30,
5
30°
10P f D28L/N10 tube clip for fastening material shelves with a 10 mm slot to round tube D28L; inclinations up to 30 degrees possible
D28L/N10 tube clip ESD No. FS
ESD
20 3 842 541 193 FS6Material: steel; galvanizedScope of delivery:
incl. fastening material (FS)
M8x20
M8
10
FS6
00139093 00134974
A-A 30
AA
52,
5
32,
5
45 10
5 Nm
N f N10/30 adapter for mounting light accessories such as a bottle holder to a D28L round tube
N10/30 adapter ESD No. FS
ESD
20 3 842 541 190 FS5Material: diecast zincScope of delivery:
incl. fastening material (FS)
59,536
26,5 17
,2
0013499300139092
O f XLean adapter for combination with XLean. The XLean adapter connects the D28L round tube with the XLean rail holder ()� 90, 91).
XLean adapter ESD No.
ESD
20 3 842 541 296Material: PA66; black
ISO 4762M5x30DIN 934M5
FS5
3 842 538 281 (2013-11) EcoShape tubular framing system | MPS 5.0
118
00139144
1
28,7 Nm
00139150
max 8
00139142
max 8
Q/1
Q
R
Q
00139151
A
B
C
2 1
21
Plastic Variofix block ESD No. FSQ
ESD
20 3 842 543 311 FS7, FS8
Material: PA66; blackScope of delivery:
incl. fastening material (FS)
f Plastic Variofix block for fastening surface elements with a snap-in clip or screw
f Variofix remover for releasing the snap-in clip ()� MGE 13.0 p. 14-7)
f Diecast zinc Variofix block for fastening surface elements
f Three arrangements possible (“A”, “B”, “C”)
Diecast zinc Variofix block ESD No. FS
ESD
20 3 842 543 494 FS9Material: diecast zincScope of delivery
incl. fastening material (FS)
Snap-in clip ESD No.Q/1 10 3 842 184 738Material: PA6
FS7
ISO 4762M6x16DIN 557 M6
FS9
ISO 4762M6x30
ISO 4762M6x22
DIN 557M62x
FS8
00139143
S
00139152
28
46
L
Bumper L (mm) No.
2000 10 3 842 544 637Material: LDPE
f Bumper for round tube D28 and D28L
M5x10
MPS 5.0 | EcoShape tubular framing system 3 842 538 281 (2013-11)