ecoshape the next dimension in tubular framing systems · e aluminum is environmentally friendly...

2.0

EcoShape The Next Dimension in Tubular Framing Systems

2 EcoShape 2.0 | Tubular Framing System

Bosch Rexroth AG, 3 842 541 818 (2011-10)

f All connectors can be combined with the EcoShape D28L and D28L/N10 round tubes, as well as the D28 round tube (“Manual Production Systems 4.0” catalog, 3 842 538 281 (2011-04), 91).

f Integrated poka yoke system for easy and secure connector installation – Twist locks for secure joints – Positive interlocking connections

f All connectors are suitable for use in building ESD-conductive systems.

EcoShape: Easy3 –

Versatile, simple, efficientWith EcoShape, you can build custom structures that require very few components. Planning is easy, too, thanks to the new MTpro design software and the need for only a few standard parts.

Fast, accurate planning with MTpro

1 D28L round tube

00134985_a

6 90° connector

00134978

11 N10, 45 adapter

00134983

16 0°-90° D28 connector

00139135

2 D28L, N10 round tube

00134986_a

7 Parallel connector

00134979

12 N10, 30 adapter

00134984

17 Polymer Variofix block

00139136

3 Cover profile

00134988

8 45° connector

00134980

13 XLean holder adapter

00139092_kl

18 Diecast zinc Variofix block 00139138

4 Cap

00134995

9 Cross connector

00134981

14 D28/N10 tube clip

00139139

19 Bumper for D28 round tube

00139137

5 D28L threaded sleeve

00134991

10 0°-90° connector

00134982

15 N8, N10 adapter

00139134

20 45x45L profile

00110923_a

00139145

6

5 12

2

4

1

1

20

18

4

6

10

4

19

317

1

11

6

1

10

8

3 Tubular Framing System | EcoShape 2.0

3

Bosch Rexroth AG, 3 842 541 818 (2011-10)

e Aluminum is environmentally friendly and up to 99% recyclable. Aluminum profiles are reusable.

For the design and planning of EcoShape tubular framing systems we recommend MTpro! More information can be found on page 13.

The 19 standard components are designed in accordance with the poka yoke principle, making them quick to assemble and prohibiting any faulty connections. The assembly line can be improved and expanded at any time in line with the kaizen philosophy.

The system allows you to quickly and economically plan and build flow racks, material shuttles, workstations and any other frame systems to meet your specific needs, using the small number of standard components.

f Two aluminum tubular profiles give your construction the required stability.

f With just six connectors you create any imaginable connection between two EcoShape profiles – parallel, perpendicular, or at any desired angle.

f All of the connectors establish a positive interlocking connection between the profiles for a secure fit.

f The connection elements allow for a length tolerance, greatly facilitating cut-to-size and assembly work.

f The new Variofix blocks let you attach stable surface elements quickly and inexpensively

f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. You can use this versatility to expand system functionality, for example in the area of ergonomics.

f The ability to combine all components with one another gives you great flexibility with just a few components.

f The tubes and connectors will neither rust nor wear, making them ideal for long-term use and for reuse in new systems.

f For even greater stability you can combine EcoShape with the modular aluminum framing system.

ESD conductivity

All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. All connection elements are made such that the anodic coating on the aluminum profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra cabling. No further ESD elements are required – with EcoShape you have everything in a single package.

Ergonomics

The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. EcoShape unites low investment expenditure with high flexibility and quality, including in the area of ergonomics. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems.


Bosch Rexroth AG, 3 842 541 818 (2011-10)


5

Bosch Rexroth AG, 3 842 541 818 (2011-10)


Bosch Rexroth AG, 3 842 541 818 (2011-10)

00134985

28

L

Ø28

L

00134986

10

L

17,5

00134987

16,3

M12

639

0013499000134991

1

2

3

4

5

D28L round tube (1) f 4 interfaces for attaching EcoShape connectors

Material: aluminum

D28L, N10 round tube (2) f A 10 mm slot for mounting accessories from the modular

aluminum framing system

Material: aluminum

L (mm) LE No.1 Round tube 50 to 5600 1 3 842 996 191/L

D28L 5600 50 3 842 541 211

L (mm) LE No.2 Round tube 50 to 5600 1 3 842 996 192/L

D28L, N10 5600 20 3 842 541 213

L (mm) No.3 Slide rail 2000 10 3 842 541 196

Slide rail (3) f For creating a simple conveyor track or manual slide

section by clipping slide rail onto a D28L round tube

Material: PVC; gray

Cap (4)Material: PA66; black

ESD No.4 Cap 20

ESD

3 842 541 195

Threaded sleeve (5) f For integrating a leveling foot or caster

Material: PA66; black

ESD No.5 D28L threaded sleeve 20

ESD

3 842 541 185

A = 1.8 cm2

lx = 1.33 cm4

ly = 1.33 cm4

Wx = 0.95 cm3

Wy = 0.95 cm3

m = 0.48 kg/m

A = 2.63 cm2

lx = 1.17 cm4

ly = 1.97 cm4

Wx = 0.84 cm3

Wy = 1.41 cm3

m = 0.71 kg/m

00139147


7

Bosch Rexroth AG, 3 842 541 818 (2011-10)

00134978

A-A

00134968 34

AA

16-0

,5

22-0

,5

54,5

00134979

A-A

00134969

56

AA

3434

00134980

A-A

00134970

34

AA

57,1

45,716-0

,5

22-0

,5

00134981 00134971

A-A

45

3434

AA

00134972

34

105

16-0

,5

22-0

,5180°

90°

00135001

90°

6

7

8

9

10

ESD No.6 90° connector 20

ESD

3 842 541 173

ESD No.7 Parallel connector 20

ESD

3 842 541 183

ESD No.8 45° connector 20

ESD

3 842 541 175

ESD No.9 Cross connector 20

ESD

3 842 541 181

ESD No.10 0°-90° connector 20

ESD

3 842 541 178

90° connector (6)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)

Parallel connector (7)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)

45° connector (8)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)

Cross connector (9)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)

0°-90° connector (10)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)


Bosch Rexroth AG, 3 842 541 818 (2011-10)

00139093

00138981

00134974

A-A 30

AA

52,

5

32,

5

45

10

59,53626

,5 17,2

00134993

00134973

A-A

A

A

45

52,

5

32,

5

10

00139095

00139092

00135006

95

65

30,

5

11

12

13

14

N10/30 adapter (12) f For mounting light accessories such as a bottle holder

to a D28L round tube

Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M5 x 30; tightening torque 5.0 Nm)

ESD No.12 N10, 30 adapter 20

ESD

3 842 541 190

XLean adapter (13) f For combinations with XLean. The XLean adapter

connects the D28L round tube with the XLean rail holder (MPS 4.0, 76, 77).

Material: PA66; black

ESD No.13 XLean adapter 20

ESD

3 842 541 296

D28L/N10 tube clip (14) f For mounting material shelves to a D28L round tube.

Can be positioned at inclines of up to 30 degrees.

Material: Steel, galvanizedScope of delivery: includes mounting material for 10 mm slots

ESD No.14 D28L/N10 tube clip 20

ESD

3 842 541 193

N10/45 adapter (11) f For connecting the D28L round tube with a profile with

a 10 mm slot.

Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M5 x 40; tightening torque 5.0 Nm)

ESD No.11 N10, 45 adapter 20

ESD

3 842 541 187

N8, N10 adapter (15) f For connecting an MGE strut profile (8 mm,

10 mm slots)

Material: diecast zincScope of delivery: Incl. mounting material for 8 mm and 10 mm slots (ISO 4762 screw, M6x10; tightening torque 8.7 Nm)

No.15 N8, N10 adapter 20 3 842 543 272

NEW

2011

15

00139140 00139148

28

51

15


9

Bosch Rexroth AG, 3 842 541 818 (2011-10)

0°-90° D28 connector (16)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)

No.16 0°-90° D28 connector 20 3 842 543 480

ESD No.17 Polymer Variofix block 20

ESD

3 842 543 311

17/1 Snap-in clip 10 3 842 184 738

Polymer Variofix block (17) f For fastening surface elements with a snap-in clip or

screw

Material: PA66Scope of delivery: Incl. mounting material (M5x10 oval-head screw; ISO 4762 screw, M6x16; M6 square nut)

Bumper for D28L round tube (19)Material: PE-LD

L (mm) No.19 Bumper for D28

round tube2000 10 3 842 544 637

Diecast zinc Variofix block (18) f For fastening surface elements f Three arrangements possible (“A”, “B”, “C”)

Material: diecast zincScope of delivery: Incl. mounting material (ISO 4762 screw, M6x22; ISO M6x30 screw; 2x M6 square nut; tightening torque 8.7 Nm)

ESD No.18 Diecast zinc Variofix block 20

ESD

3 842 543 494

NEW

2011

NEW

2011

NEW

2011

NEW

2011

16

18

17

19

00139141

00139142

max 8

17/1

17

00139143

00139144

1

2

00139150

max 8

00139149

60

5353

00139151

A

B

C

2 1

21

00139152

28

46

L

16

18

17

19


Bosch Rexroth AG, 3 842 541 818 (2011-10)

Tubular Framing System L (mm) ESD No. Page

D28L round tube 5600 3 842 541 211 6

D28L round tube 50 to 5600 3 842 996 191/... 6

D28L/N10 round tube 5600 3 842 541 213 6

D28L/N10 round tube 50 to 5600 3 842 996 192/... 6

Slide rail 2000 3 842 541 196 6

CapESD

3 842 541 195 6

D28L threaded sleeveESD

3 842 541 185 6

90° connectorESD

3 842 541 173 7

Parallel connectorESD

3 842 541 183 7

45° connectorESD

3 842 541 175 7

Cross connectorESD

3 842 541 181 7

0°-90° connectorESD

3 842 541 178 7

0°-90° D28 connectorESD

3 842 543 480 9

N10/45 adapterESD

3 842 541 187 8

N10/30 adapterESD

3 842 541 190 8

N8, N10 adapterESD

3 842 543 272 8

XLean holder adapterESD

3 842 541 296 8

D28L/N10 tube clipESD

3 842 541 193 8

Polymer Variofix blockESD

3 842 543 311 9

Snap-in clip 3 842 184 738 9

Diecast zinc Variofix blockESD

3 842 543 494 9

Bumper for D28 round tube 3 842 544 637 9

Modular product system for flow rack construction

Manual Production Systems 4.0 (3 842 538 280 (2011-04)) L (mm) ESD No. Page

Lettering clip for tubular cross tie 2000 3 842 535 136 92

Lettering clip for tubular cross tie 102 3 842 538 093 92

D28 round tube 30 to 6000 3 842 993 317/... 91

D28 round tube 6070 3 842 535 118 91

D28 roller section 100 to 4500 3 842 993 321/... 77

D28, ESD roller section 100 to 4500ESD

3 842 993 431/... 77

D28 roller section 4500 3 842 537 776 77

D28, ESD roller section 4500ESD

3 842 537 778 77

D28SK roller section 100 to 4500 3 842 993 322/... 77

D28SK, ESD roller section 100 to 4500ESD

3 842 993 432/... 77

D28SK roller section 4500 3 842 537 777 77

D28SK, ESD roller section 4500ESD

3 842 537 779 77

BrakeESD

3 842 532 871 78

Rail holder with stopESD

3 842 538 372 77

Rail holder without stopESD

3 842 537 687 77

MountESD

3 842 537 657 78

D28 tube clipESD

3 842 535 364 86

These two pages contain a small selection of products from our Manual Production Systems (MPS) and Basic Mechanical Elements (MGE) ranges that can be used in

conjunction with our new EcoShape tubular framing system.Visit our shop in the Internet at www.boschrexroth.com.

00118549

00134985_a

00134986_a

00134982 00134978

00134984 00134983

00139136 0013913800139137

00127180


11

Bosch Rexroth AG, 3 842 541 818 (2011-10)

Manual Production Systems 4.0 (3 842 538 280 (2011-04)) L (mm) ESD No. Page

Polymer profile 30 to 3000 3 842 993 615/... 88

Polymer profile, ESD 30 to 3000ESD

3 842 993 617/... 88

Polymer profile 3000 3 842 538 108 88

Polymer profile, ESD 3000ESD

3 842 538 107 88

Rail holder with stopESD

3 842 538 051 88

Rail holder without stopESD

3 842 538 050 88

XLean transport guide fixation 3 842 538 102 88

M6, P60 - P 30 bracket setESD

3 842 537 862 136

Section linkESD

3 842 536 722 78

BridgeESD

3 842 536 724 78

Flexible bridgeESD

3 842 537 911 78

AdapterESD

3 842 537 022 140

Mounting bracketESD

3 842 535 125 140

Profile 15x22.5 30 to 3000 3 842 992 473/... 140

Profile 15x22.5 2000 3 842 513 576 140

CapESD

3 842 537 594 140

Basic Mechanical Elements 12.1 (3 842 520 114 (2011-07)) ESD No. Page

Caster wheel with lock 3 842 541 226 6-13

Caster wheel 3 842 541 234 6-13

Leveling footESD

3 842 529 025 6-4

Leveling footESD

3 842 352 061 6-4

Roller 3 842 259 790 6-18

Roller 3 842 259 792 6-18

45x45L profile 3 842 992 425/... 2-35

00129978

00124722

180

40

31

00127186

STOP

0010972300109701

00109718

00109719

X

Y

00109259


Bosch Rexroth AG, 3 842 541 818 (2011-10)

Technical data

00134996

28

55

B-28

B

max B-95

22-0,5

Length calculation

00134997

28

106,1

B-28

B

22-0,5

max B-197,2

00135009

d

L = 1,

414•d

- 55,9

2000

1200

1100

1000

900

800

700

600

500

400

300

200

100

0

l_Traverse (mm)

F max

_Tra

vers

e (N

)

500 750 1000 1250 1500 1750

00139114

Fmax

Fmax

2000

1900

1100

130014001500160017001800

1000

1200

900800700600500400300200100

0

l_Traverse (mm)

F max

_Tra

vers

e (N

)

500 750 1000 1250 1500 1750

00139115

F

F

00139110

F = 2400 N

00139113

F = 1100 N

D28L cross tie – permissible point load, centerConnector: 90° connector, cross connector

Connector Permissible load values for clamping connections

Threaded sleevePermissible bearing load

D28L cross tie – permissible section loadConnector: 90° connector, cross connector

The DVD includes:Layout Designer for planning and designing complete frames and conveyor systems without a CAD system

f Simple design using the drag & drop and snap functions without a CAD system

f Design rules to support users in the creation of complete systems

f User library to save and reuse your own modules and layouts

f Export of 3-D volume models into all common CAD systems

f Automatic order list generation of all small parts and accessories

Product information for the following product lines: f MGE Basic Mechanical Elements f MPS Manual Production Systems f MIT Material and Information Flow Technology

MTpro planning software

MTpro is a software used for planning assembly systems that assists you from selection to configuration and ordering of the Rexroth products.

Product configuration and calculation of order lists:Generation of CAD models with direct interfaces to all common CAD systems

f Export of configured models into the most popular file formats

f Multifunctional drivers allow you to insert the configured CAD models with parts list information directly in your current drawing

f Edit the properties of CAD models you have already configured and inserted in your CAD drawing in supported CAD systems

f Multilingual content and graphical user interface in 5 different languages (de/en/fr/es/it)

f MTpro runs directly from DVD-ROM without installation f Update your installation of MTpro online with the

automatic update system

d The DVD-ROM MTpro can be ordered free of charge with the part number 3 842 539 057 from your local Rexroth sales partner.

MTpro planning software | EcoShape 2.0 13

Bosch Rexroth AG, 3 842 541 818 (2011-10)

The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

3 842 541 818 (2011-10) EN - DC-IA/MKT © Bosch Rexroth AG 2011. Subject to technical modifications. Printed in Germany

Bosch Rexroth AG Postfach 30 02 0770442 Stuttgart, GermanyTel. +49 711 811-30698Fax +49 711 811-30364www.boschrexroth.com

You can find local contact information at: www.boschrexroth.com/addresses

ecoshape the next dimension in tubular framing systems · e aluminum is environmentally friendly...

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