ebw three-way air valves advantages -...
TRANSCRIPT
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
128
Section APetroleum
Trailer Parts
Interlock and Air Valves
Civacon
EBW
200 201
8
Three-Way Air ValvesPlay it safe with this lightweight valve that locks up the brakes on the trailer, preventing it from leaving the loading rack while connected to the loading arm. This three-way air valve can be used normally open or normally closed, has an adjustable stem, and comes with standardized TTMA and API mounting holes. The anodized aluminum valve is used on all API bottom loading adapters and all Vapor Check Valves.
Model Unit 880-150-01 880-150-02 880-150-03
Width (Inches/Millimeters) 3.00/76.2 3.00/76.2 3.00/76.2
Length (Inches/Millimeters) 4.25/107.96 4.25/107.96 4.25/107.95
Pounds 0.69 0.69 0.69
Kilograms 0.31 0.31 0.31
2.13”(58.35)
2.06”(52.32)
¾” ACTUATION DISTANCE
3.56” to 3.84”(90.49 to 97.64)
1.06”(26.92)
O
2.13”(58.35)
¾” ACTUATION DISTANCE
3.5”(88.90)
1.06”(26.92)
2.13”(58.35)
¾” ACTUATION DISTANCE
4.19”(106.43)
1.06”(26.92)
880-150-01
880-150-02
880-150-03
Advantages
• Heat-treated, anodized aluminum construction.
• ¼" NPT connection ports.• Field serviceable.• Adjustable stem button.
Air Interlock Valves
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355
Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
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Air Interlock Valves
Six-Way Air ValvesThese air interlock valves were designed to operate two different air systems at the same time. The lightweight valves are designed to lock the trailer brakes and open the air operated vapor valve at the same time. These six-way air valves can be used in the normally open (N/O) and normally closed (N/C) configurations of N/O, N/C, or N/O, N/O, or N/C, N/C positions. They have an adjustable stem and come standard with TTMA and API mounting holes.
Model Unit 880-256-01 880-256-02
Width (Inches/Millimeters) 3.00/76.2 3.00/76.2
Pounds 0.69 0.69
Kilograms 0.31 0.31
3.31”(84.14)
2.13”(53.85)
¾” ACTUATION DISTANCE
2.06”(52.32)
3.56” to 3.84”(90.40 to 97.64)
3.31”(84.14)
2.13”(53.85)
¾” ACTUATION DISTANCE
2.06”(52.32)
3.5”(88.90)
Advantages
• Heat-treated, anodized aluminum construction.
• ¼" NPT connection ports.• Field serviceable.• Adjustable stem button.
880-256-01
880-256-02
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
130
Section APetroleum
Trailer Parts
12
Air Interlock with Limit SwitchEnsure proper vapor recovery every time by using the Air Interlock with Limit Switch. With the limit switch, bottom loading cannot begin until a vapor recovery hose is connected to the vapor check valve. The switch does its job by breaking a connection in the secondary over-fill prevention system, thus preventing the rack monitor from giving a green light to the transport. Once a vapor line is connected, loading can begin. The coupler first depresses the plunger button of the interlock, which then locks the trailer brake system and completes the connection to the rack monitor. The vapor hose must be disconnected before the brakes will release, allowing the truck to be driven away.
Model Unit 880-155-01 880-155-02
Pounds 1.25 1.25
Kilograms 0.57 0.57
3.56” to 3.84”(90.40 to 97.64)
2.13”(53.85)
¾” ACTUATION DISTANCE
2.06”(52.32)
880-155-01
Air Interlock ValvesInterlock and Air Valves
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355
Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
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Emco Wheaton
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
214 215
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.comA SYLTONE COMPANY
F567
Air Interlock Valve
FM 40350
ISO 9001CERTIFIED
AIR
IN
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LOC
KN
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RO
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FEAFEAFEAFEAFEATURES AND BENEFITSTURES AND BENEFITSTURES AND BENEFITSTURES AND BENEFITSTURES AND BENEFITS
The F0567 Air Interlock is designed for installation on API Adapters, Vapor Adapters, Guard Bar Systems and it canalso be used on its own for interlocking a vehicles brakes or controlling other pneumatic components.
Leading edge technology has been used to produce the F0567. The Fortron® material used for the body creates aninterlock like no other on the market. It is strong, corrosion resistant, electrically conductive and reliable.
����� FFFFFortron® Body ortron® Body ortron® Body ortron® Body ortron® Body is high strength, flame retardant, extremelyhard, rigid and has excellent chemical resistance.
����� Electrically continuous Electrically continuous Electrically continuous Electrically continuous Electrically continuous to prevent the build up of staticelectricity.
����� Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel operating shaft, spring and end capeliminates corrosion.
� PPPPPort insertsort insertsort insertsort insertsort inserts are made with aircraft grade brass to withstandhigh torque during fitting installation.
� Zinc plated Zinc plated Zinc plated Zinc plated Zinc plated bolt location inserts.
����� RRRRReversible mountingeversible mountingeversible mountingeversible mountingeversible mounting for different height requirements andapplications.
����� AdjustableAdjustableAdjustableAdjustableAdjustable buttonbuttonbuttonbuttonbutton for different couplings and applications.
����� DifferentDifferentDifferentDifferentDifferent end buttons are available to suit the specificapplication.
� ElectronicElectronicElectronicElectronicElectronic limit switch available.
VVVVVARIANTSARIANTSARIANTSARIANTSARIANTS
PPPPPARARARARART NOT NOT NOT NOT NO..... DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION WEIGHTWEIGHTWEIGHTWEIGHTWEIGHT
F0567-001 Air Interlock - Viton, 1� Dia. Button 0.52 lbs
OOOOOVERALL DIMENSIONSVERALL DIMENSIONSVERALL DIMENSIONSVERALL DIMENSIONSVERALL DIMENSIONS
Fortron® is a registered trade mark of Ticona GmbH
Interlock and Air Valves
F567-001
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
216 217
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
F0903
Guard Bar Brake Interlock
!" Vehicle�s brake automatically applied when loading and unloading.
!" Guard Bar assembly cannot be opened until
Guard Bar Interlock is released, restricting access to API Valves and Vapor Connections.
!" Brakes will stay on until Guard bar is positively
locked & closed.
!" Robust anodized aluminum design.
!" Anodized aluminum construction. !" Triple O-Ring piston design throughout using
with low friction treatment on bearing surfaces.
!" Rod wiper seal reduces ingress of corrosion !" Heavy-duty one-piece stainless steel locking
pins.
!" 1/8� NPT tapped connection ports as standard.
!" Bolt holes provided for simple installation.
FEATURES AND BENEFITS The guard bar interlock is designed to prevent access to the system�s discharge valves other than when loading or unloading, especially when combined with the Emco Wheaton SAS Guard Bar Assembly. They also prevent movement of the vehicle by applying the brakes during loading and discharge.
OVERALL DIMENSIONS
VARIANTS PART NO. DESCRIPTION WEIGHT F0903-047 Guard Bar Brake Interlock 1.70 lbs
AIR
INT
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LOC
KS
F0903-047
Schrader Bellows
8
Brass Poppet Valves
8
17/32
2-5/32
1-1/8Travel
2-1/2
7/8
5-3/16
1-3/4
1-1/4 1/4 Dia.(2 Holes)
1/4 N.P.T.(Inlet)
1/4 N.P.T.(Outlet)
17/32
7/8 Hex.
Hand Operated Valves2 & 3-Way, Normally Closed1/4 & 3/8 Inch Ports
Port Size Function Model Number Old Number Cv (Avg) Service Kit*1/4" 2-Way 03416 0099 3416 1.87 03413 01851/4" 3-Way 03420 0099 3420 1.87 03417 01593/8" 2-Way 01521 0439 1521W 4.55 01196 00953/8" 3-Way 01415 0099 1415W 4.55 01196 0095
Model Selection and Performance Data
* See page 12 for Replacement Parts
ApplicationNormally closed poppet valve with rugged brass body.Aluminum handle has large palm surface for easy actua-tion. Valves should be used with filtered and lubricated air.
CAUTION: Install guards on all hand operatedvalves if accidental operation can cause personal injury.
Operating TemperaturesStandard units: +18°F to +200°FOperating PressuresMaximum: 150 PSIG air onlyMinimum: 0 PSIGMaterials:Seals: Buna NInternal Components: Brass, stainless and plated steelBody: Brass
2-Way
3-Way
Dimensions (1/4")
21/32
1-15/642-1/2
1-9/16Travel
3-1/82-5/16
1-1/162-1/4 Dia.
7-1/8
1-5/83/8 Dia.(2 Holes)
3/8 N.P.T.(Outlet)
3/8 N.P.T.(Inlet)
21/32
Dimensions (3/8")
!
10
Brass Poppet Valves
10
Roller Operated2-Way & 3-Way Normally Closed1/4 & 3/8 Inch Ports
Port Size Function Model Number Old Number Cv (Avg) Service Kit*1/4" 2-Way 03415 0099 3415 1.87 03413 01851/4" 3-Way 03419 0099 3419 1.87 03417 01593/8" 2-Way 09264 0199 9264BW 4.55 01196 00953/8" 3-Way 01196 0089 1196BW 4.55 01196 0095
Model Selection and Performance Data
* See page 12 for Replacement Parts
ApplicationNormally-closed poppet valve is actuated by steel lever.Free-turning roller riding on a cam provides long life byreducing friction. Valves should be used with filtered andlubricated air.
Operating Temperatures:+18°F to +200°FOperating Pressures:Maximum: 150 PSIG air onlyMinimum: 3 PSIG (01196 0089)
0 PSIG (all others)Materials:Seals: Buna NInternal Components: Brass, stainless and plated steelBody: Brass
3-Way
2-Way
Dimensions (1/4")
17/32
1-9/3211/16
2-1/2
7/83-7/16
1-3/4
1-1/4
1/4 Dia.(2 Holes)
1/4 N.P.T.(Outlet)
1/4 N.P.T.(Inlet)
17/32
7/8 Hex.
7/8 Dia. Roller
Dimensions (3/8")
21/32
1-15/64
3-1/82-5/16
1-1/164
1-5/8
3/8 Dia.(2 Holes)
3/8 N.P.T.(Outlet)
3/8 N.P.T.(Inlet)
21/32
1-29/32
7/8 Dia. Roller7/16
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
132
Section APetroleum
Trailer Parts
Air Interlock Valve
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-10614304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
Air Interlock Valve: 200 Model and 201 Model
ITEM PART NUMBER PART DESCRIPTION
1 2001-1 BODY (1)
2 200-2 SHAFT (1)
3 200-3 O-RING (1)
4 200-4 NUT GLAND (1)
5 200-8 O-RING (2)
6 200-9 SPRING, AIR INTERLOCK (1)
ITEM PART NUMBER PART DESCRIPTION
7 200-10 NUT, END (1)
8 200-5 SPACER (1)
9 200-6 HEX NUT (1)
10 200-7 ADJUSTER (1)
11 11374 FLAT HEAD SCREW (1)
12 11393 PUSH PLATE (1)
Air Interlock Valve Model 200
Air Interlock Valve Model 201
NOTE: Weight 8.5 oz.
Civacon
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355
Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
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TRANSPORTSYSTEMS
Air Interlock with Limit Switch Parts List
# Part Name Part Number
1 Air Valve Assembly 881-156-01
2 Screw ¼-20 × 1.5" Hex Head 11063-07
3 Rod - Actuator 880-154-01
4 *Nut - Hex Jam 11021-04
5 *Adapter - Valve to Switch 881-155-01
6 O-ring 11003-25
7 Limit Switch 11219-02
Service Kit for 880-155-01 90012
Part Number Description
880-155-01 ¼" - 1” Button with Limit Switch
880-155-02 ¼" - 1” Roller Tip with Limit Switch
* Note: These items are components of Air Valve Assembly 881-156-01
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1 2 3
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4 5 6
7
Air Interlock ValvesEBW
ITEM NAME REQ'D PART NO. 1 INTRINSIC LABEL 2 112-9801 2 3 4 5 6 7 8 9
SUPPORT BKT. LIMIT SWITCH MOUNTING SCREWS ROD-ACTUATOR SLEEVE-VAPOR SLEEVE-ADPT. 6-32 RD HD SCR NUT-HEX JAM
1 1 2 1 1 1 2 2
880-166 11219-01 11063-07 880-154 880-156 880-167 11011-09 11021-03
QTY.
8 USE 6-32 NUTS & WASHERS INCLUDED WITH SWITCH.
9 4
1 3 2 7
5 6
880-160-01 Air InterlockKit Parts List
Sales Desk (800) 475-3291 • Sales Fax (800) 475-4329 • Phone (231) 755-1671
2814 McCracken Avenue, Muskegon, MI 49441 • Fax (231) 755-7201 • http://www.ebw.com©2000 EBW Inc. Form No 1646 5/00®
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
134
Section APetroleum
Trailer Parts
11
TRANSPORTSYSTEMS
Six-Way Air Interlock Valves Parts List
# Part Name Part Number
1 Plug - Nut 880-145-01
2 Body - Air Valve 880-257-01
3 Spring 880-148-01
4 Spool & O-ring Assembly 880-258-01
5 Silicon Lube (5 PLCs) 11529-01
6 Screw ¼-20 × 1.5" 11063-19
7 Retaining Ring 11090-04
8 Dust Seal 880-142-01
9 Washer ¼" Int. Lock 11163-04
10 Screw Adjuster 1.00" with Nut 880-144-02
11 Anti-seize & Lubricant 11144-01
12 Washer ¼" Plain Stainless Steel 11275-02
Part Number Description
880-256-01 ¼" - 1” Button Six-way Air Valve
880-256-02 ¼" - 1” Roller Tip Six-way Air Valve
90020 Service kit for 880-256-01
90059 Service kit for 880-256-02
6.96”(176.8)
2.38”(60.5)
1 2 3 4 5 76, 12
NOT SHOWN 8 9 10 10
11
Air Interlock ValvesEBW
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355
Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
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9
TRANSPORTSYSTEMS Air Interlock Valves
Three-Way Air Interlock Valves Parts List
# Part NameQty. Req. Part
Number# Part Name
Qty. Req. Part Number-01 -02 -03 -01 -02 -03
1 Plug - Nut 1 1 1 880-145-01 15Screw 6-32 × 0.62" (Self Sealing)
0 1 0 11477-01
2 Body Air Valve 1 0 1 880-323-01AN 16 Rollpin 0 1 0 11004-083 Spring 1 1 1 880-148-01 17 Roller 0 1 0 881-119-01
4Spool & O-ring Assembly
1 0 1 880-171-01 18Spool & O-ring Assembly
0 0 1 881-122-01
5 Retaining Ring 1 1 1 11090-04 19Washer 5/16" Int. Lock
0 0 1 11163-05
6 Dust Seal 1 1 1 880-142-01 20 Actuator - Offset 0 0 1 881-120-01
7Nut - ¼-20 Hex Jam
1 0 0 11021-03 21Washer 5/16" Int. Lock
0 0 1 11163-05
8Screw Adjuster 1.0"
1 0 0 880-144-01 22Nut - 5/16-18 Hex
0 0 1 11179-05
9Screw ¼-20 × 1.75" Hex Head
2 2 2 11063-07880-150-01 Service Kit*
1 0 0 90012
12Washer - ¼" Int. Lock
1 0 0 11163-04880-150-02 Service Kit**
0 1 0 90055
13Body-Air Valve, Roller Tip
0 1 0 880-323-02880-150-03 Service Kit***
0 0 1 90056
14Spool & O-ring Assembly, Roller Tip
0 1 0 880-171-02
* Note: Service Kit includes: (1) #3, (1) #4, (1) #5, (1) #6, (1) #7, (1) #8, (1) #12**Note: Service Kit includes: (1) #3, (1) #5, (1) #6, (1) #14, (1) #15, (1) #16, (1) #17***Note: Service Kit includes: (1) #3, (1) #5, (1) #6, (1) #18, (1) #19, (1) #20, (1) #21, (1) #22
Part Number Description
880-113-01 Screw Adjustor Assembly 1.5" Button
880-150-01 Three-way Air Interlock Valve
880-150-02 Three-way Air Interlock Valve, Roller Tip
880-150-03 Three-way Air Interlock Valve, Offset Actuator
87
5
4
32
1
11
11
10
19
20
21
10
32
1
18
5
22
10
10
14
1617
313
1
15
5
10
-01 MODEL -02 MODEL-03 MODEL
9(NOT SHOWN)
9(NOT SHOWN) 9
(NOT SHOWN)
12
6 6
6
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
136
Section APetroleum
Trailer Parts
Emco Wheaton
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
214 215
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
F567
Air Interlock Valve
Syltone Industries, LLC Tel: 1-800-626-63342501 Constant Comment Place Tel: 1-502-266-6677Louisville, KY 40299 Intl Tel: 1-502-266-8767www.emcowheaton.com Fax: 1-502-266-5873e-mail: [email protected]
LLLLLOOOOOADING AND UNLADING AND UNLADING AND UNLADING AND UNLADING AND UNLOOOOOADING THE WORLDADING THE WORLDADING THE WORLDADING THE WORLDADING THE WORLD
As part of a continuous commitment to product development the Company reserve the right to alter the specification of its products without prior notice.
DESCRIPTION AND PDESCRIPTION AND PDESCRIPTION AND PDESCRIPTION AND PDESCRIPTION AND PARARARARART NUMBERST NUMBERST NUMBERST NUMBERST NUMBERS
ITEMITEMITEMITEMITEM PPPPPARARARARART NOT NOT NOT NOT NO.....NONONONONO..... DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION QTYQTYQTYQTYQTY F0567-001F0567-001F0567-001F0567-001F0567-0011 BODY 1 6704442 STEM 1 6704713 PLUG 1 6704744 BUTTON ASSEMBLY 1 2985415 O-RING* 3 6704226 WIPER SEAL* 1 5600857 SPRING* 1 6704728 NUT 1 4700409 BOLT 2 56427810 WASHER 2 403107Additional Items AvailableAdditional Items AvailableAdditional Items AvailableAdditional Items AvailableAdditional Items Available
-- 1.5� BUTTON KIT 1 724002200-- BUTTERFLY BUTTON KIT 1 724002201-- LIMIT SWITCH KIT 1 670753-- INTERLOCK SERVICE KIT 1 670836ITEMS MARKED * ARE CONTAINED WITHIN THE SERVICE KIT
SECTION A-A
Spartanburg, SC - Phone: 800.828.6555 - Fax: 864.583.1550Cincinnati, OH - Phone: 866.879.9773 - Fax: 513.860.1355
Chicago, IL - Phone: 800.621.7131 - Fax: 708.442.9229www.littlejohninc.com
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Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
216 217
Phone: 800.828.6555 Fax: 864.583.1550www.littlejohninc.com
F0903
Guard Bar Brake Interlock
DESCRIPTION AND PART NUMBERS
Emco Wheaton