easily optimize process and maximize yield with connected ... · easily optimize process and...
TRANSCRIPT
Production TransparencyEasily optimize process and maximize yield with connected inspection
technology and benefit from efficient data management
Dr. Rudolf Krampe | ICE Europe 2017
A GLOBAL LEADERIN SURFACE INSPECTION
MACHINE VISION EXPERTS
Company Short introduction
Touch & Inspect A new inspection concept for small lines
EPROMI How to benefit from efficient data management
Illumination
Cameras
User terminal
Remoteaccess
SURFACE INSPECTION WITH SMASH – HOW DOES IT WORK?
Ship only flawless material and increase line output Flexible for product requirements fits for any application Easy integration with production line by small footprint Low maintenance & 24/7 reliability Find even smallest defects at highest speeds Interface with production process or ERP systems Reliable defect classification for
efficient root cause analysis
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OUR BUSINESS
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Your partner in fully automated optical surface quality control!
Decision makingManagement intelligence for
maximum yield
Fully automated inspection and monitoring systems
Production data analysisCustom screens, reports,
statistics, …
CONTINUOUS GROWTH AND STABLE FINANCIALS
The global market and technology leader in MACHINE VISION30 years of experience in Industrial Automation and Surface Inspection
Established 1985 Legal form AG, public company Sales (14/15) 112.2 mill. € R&D Invest 18.9 mill. € p.a. Equity 144 mill. € Employees 630 Empl. in R&D 170
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14/15
Revenues
112.2 mill. €
THE GLOBAL MARKET LEADER
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Metal
Glass SolarPrint
Special Paper
Nonwovens
Paper
CompositeCoating Film
TOUCH & INSPECTBeyond INDUSTRY 4.0Concept
HardwareSoftware and GUI
Touch & Inspect – System Design and Hardware
Simple installation Simple configuration Simple operation Simple maintenance Simple service
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Smart Camera
Terminal
Mount for PC
EncoderIllumination
Touch & Inspect – System Design and Hardware – with Data Cables
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EncoderDisplay &
HDD
PSI Box
Power supply 110V/230V
Digital interfaceI/O to/from customer
Power supply5V/24VSmart
CamNetwork switch
Illumination unit “classic line LED”Camera power cable
Digital I/O
Network cable
Touch & Inspect – System Design and Hardware – with WLAN
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EncoderDisplay &
HDD
PSI Box
Power supply 110V/230V
Digital interfaceI/O to/from customer
Power supply5V/24VSmart
CamNetwork switch
Illumination unit “classic line LED”Camera power cable
Digital I/O
Standard Solutions based on Standard Components
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Camera: 8K 16K
Camera Type Pixel Resolution / [µm]Resolution 8k 500 400 350 300 250 200 150 100 80 60 50
Resolution 16k 250 200 175 150 125 100 75 50 40 30 25
Field of View Field of View / [mm]isLC-8k-FOV 4110 3290 2880 2470 2050 1650 1240 820 650 490 410
isLC-16k-FOV 4160 3330 2910 2500 2080 1660 1250 830 660 500 420
Camera 8.000 pixle b/w 16.000 pixle b/wLine speed 960 m/min 240 m/min
Web width 1000 mm 1000 mm
Resolution 100 µm x 100 µm 50 µm x 50 µm
Standard Solutions based on Standard Components
Operator interface and mass storage device – new operator station Display: 19” Touchscreen Resolution: 1280 x 1024 Mass storage: 120 GB SSD Network: 2 x GigE
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New Option for ISRA LEDs “PSI” = Power Supply Integrated
The PSI is completely replacing the cabinet – nothing else is required PSI is integrated
into the LED illumination
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Power Supply 110V / 230V
Encoder
LED Controller Network Switch
Power Supply 24V / 5V
Touch & Inspect – Software Architecture – GUI
Main components: Running defect map Feature card / defect details
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Defect list Defect gallery
User management Quality rating
Touch & Inspect – The Multi-Line Factory
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Cloud
Smart Data Smart Data
ConnectedWorld
EnterpriseLevel
WorkCenters
LocalStations
Multi-ProductionLines
Do not allow yourself to drown in a vortex of unstructured data!
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Yield
Quality
Logistics
Requirements
FinancialsProduction
Specifications
Enterprise Production Management Intelligence
EPROMI – Creating Value
Data sets grow rapidly Conventional data mining software
start meeting their limits
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Daily over 20 TB*combined data in an enterprise with 10 plants
Daily over 2 TB*combined data in 1 plant with 3 lines
Daily over 700 MB*inspection data in 1 production line
*example value for a small coating production; source: R&D
EPROMI – Creating Value
The right degree of detail for any requirement Headquarter: Yield management, efficiency, suppliers, … Product portfolio management
Plant manager: Evaluate the whole manufacturing process Overcome process shortcomings
Operator: Statistics/trends for defect tracking and removal Eliminate defect sources
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EPROMI – Creating Value
Access your data anywhere and anytime Individual reports to analyze and
evaluate the entire workflow Choose predefined interactive
dashboards based on ISRA process knowhow or design cockpits yourself
Tablets and mobile phones supported Accessible via Wi-Fi Any number of users can access the
latest measuring data simultaneously
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“Fuel”Speed Navigation Quality Efficiency Top Supplier
EPROMI Cockpit
EPROMI – Creating Value
EPROMI
ECockpit – Your Interactive Dashboard
Easily visualize and analyze the connection of chosen data Work with predefined ECockpits
based on ISRA expertise Design ECockpits yourself
using the EDesigner
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EGalleries – Organize your ECockpits
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Simple management of multiple cockpits Create EGalleries for different topics | product-oriented, yield-oriented, … Create EGalleries for different users | define access privileges | protect or share your data
EPROMI – Creating Value
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Improvement potential at a glance with EPROMI Negotiation of maximum
defect tolerances Slight modifications Huge yield increase
Scrap15%
EPROMI – Creating Value
Improvement potential at a glance with EPROMI Negotiation of maximum defect tolerances Slight modifications Huge yield increase
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Scrap15%
Scrap5%
SaleableProduction
85%
SaleableProduction
95%
EPROMI – Summary
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The EPROMI system architecture enables a quick and simultaneous analysis of multiple data sources
EGates allow an easy integration of all databases from process control-, CRM- and ERP systems
At each company-decision-level, EPROMI provides the essential information for an optimized decision process
EPROMI collects, combines and analyzes huge data and presents it in a correlated and structured form
The usability and efficiency of our predefined ECockpitsreflect ISRAs 30 years of experience in the industry
#1
With configurable galleries and cockpits, individual reports can be created in a easy and quick way
Thank you for your attention
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Visit our booth A5.1112
EPROMI – Creating Value
What can be done to improve data management?1) Combine huge amount of data to understand their general relationships and meanings2) Analyze the data to support the decision-making process in the company3) Utilize the process knowhow to get more leverage on the decisions4) Optimize your: production, products, quality, efficiency, yield
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