ea internship 2014

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PotashCorp.com Isaac Hardison Senior Environmental Engineering North Carolina State University Environmenta l Affairs Internship

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Page 1: EA Internship 2014

PotashCorp.com

Isaac HardisonSenior Environmental Engineering North Carolina State University

Environmental Affairs Internship

Page 2: EA Internship 2014

• Title V Air Permit Review• Air Emission Point Project• Plant Wide Environmental Process Flow Diagram Updates• Spill Prevention, Control, and Countermeasure Plan

(SPCC) Project• Process and Storm Water Flow Project• Shadowed Suzy Jordan, Environmental Affairs Manager

Projects and Activities

Page 3: EA Internship 2014

• Title V permit is an operating permit• 154 pages – very diverse with numerous process areas

• Detailed information on air emission sources and control devices

• Specific limitations and conditions• Testing, monitoring, record keeping, reporting requirements to

show compliance

Title V Air Permit Review

Page 4: EA Internship 2014

• Visited all areas of the chemical plant

• Updated plant wide drawing of air emission points

• Verified emission point locations for the site air model

Air Emission Point Project

Page 5: EA Internship 2014

• North Carolina Air Toxics Program (1990)

• Established to protect public health

• Regulates 97 toxic air pollutants (TAPs) and establishes acceptable ambient levels (AALs) to limit emissions of air toxics

• Used to confirm adherence to both federal standards and AALs at and beyond the fence line or property boundary, respectively

Why does the site model air emissions?

Page 6: EA Internship 2014

Emissions SourceLocations Drawing

Page 7: EA Internship 2014

Emissions Source Location Drawing - Zoomed In

Page 8: EA Internship 2014

• Process Flow Diagrams (PFDs)

• Helps in understanding air permit details

• PFDs in Mill, SPA/Liquids, Sulfuric Acid, Phosphoric Acid

Environmental Process Flow Diagrams

Page 9: EA Internship 2014

PFD Example

Page 10: EA Internship 2014

• Part of the EPA’s Emergency Management Program

• Prevent, prepare for, and respond to an oil spill

• Required that all oil containers of 55 gallons or more be listed in the plan and managed accordingly

Spill Prevention Control and Countermeasure Plan (SPCC)

Page 11: EA Internship 2014

• Verified all oil tank locations of 55 gallons or more across plant site

• Worked with Danny Winstead (EA Senior Engineer)

• Created a more detailed SPCC map for the mine area

SPCC Project

Page 12: EA Internship 2014

SPCC Drawing – Oil Tank Locations

Page 13: EA Internship 2014

• Environmental Affairs Manager

• 10 employees in the department

• Evaluated areas where new air emission control devices could be implemented

• Meetings with US Coast Guard

• Morehead City Port and Radio Island Visit

Shadowed Suzy Jordan

Page 14: EA Internship 2014

Morehead City Port and Radio Island

Page 15: EA Internship 2014

• Gathered information on drainage throughout the plant site

• Created site drainage map

• Plant wide and individual area drawings

• Worked with Danny Winstead, and John Weber (retired Process Superintendent, STF)

Process and Storm Water Flow Project

Page 16: EA Internship 2014

Plant Wide Drainage Map

Page 17: EA Internship 2014

Sulfuric Acid Area Water Flow

Page 18: EA Internship 2014

• Structure of an Air Permit

• Air Quality Engineer responsibilities

• Plant site details (air, water, emergency response)

• The diversity of an Environmental Engineering career

• Acronyms (a lot….)

• Ethics

What I learned…

Page 19: EA Internship 2014

• Administration and Human Resources Department

• Environmental Affairs Department

• IT Department

• Area Representatives

Special Thanks

Page 20: EA Internship 2014

QUESTIONS?