e92&e93 pdc retrofit

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  • Original BMW Accessories.Installation Instructions.Park Distance Control (PDC) Retrofit KitBMW 3 Series Coup (E 92)BMW 3 Series Convertible (E 93)

    These installation instructions are not valid for cars with the aerodynamics package or M sport package SA 337)

    Retrofit kit No.: 66 20 0 418 636 Park Distance Control retrofit kit, rear66 20 0 418 637 Park Distance Control retrofit kit, front66 20 0 428 637 Park Distance Control retrofit kit, rear

    Installation timeThe installation time for the rear PDC retrofit and the front PDC upgrade/retrofit is approx. 3.5 hours each. If the rear PDC retrofit and the front PDC upgrade are installed at the same time, the installation time is approx. 5.5 hours. The installation time may vary depending on condition of the car and the equipment in it.

    The vehicle must be updated to the latest I-level status by flashing before installing the retrofit. Differing programming times may be necessary depending on the production age of the vehicle and on work previously performed on the vehicle.

    The installation time given does not include time needed for programming/encoding.

    The total costs for the programming time should be taken into account when calculating retrofitting costs (reimbursement through warranty is not permissible).

    Important informationThese installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.

    In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

    All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations.

    If you experience installation or function problems, limit troubleshooting to approx. 0.5 hours for mechanical or 1.0 hour for electrical work. In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support via the Aftersales Assistance Portal (ASAP).Specify the following information:- Chassis number- Part number of the retrofit kit- A precise description of the problem- Work steps already carried out

    Do not archive the hard copy of these installation instructions since daily updates are made by ASAP! BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 1

    PictogramsDenotes instructions that draw your attention to special features.

    Denotes the end of the instruction or other text.

  • Installation informationEnsure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby incurred will not be reimbursed by BMW AG.

    Additional cables/lines that you install must be secured with cable ties.

    If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

    After the installation work, the retrofit must be programmed / coded via the Retrofit or Conversion path.

    All pictures show LHD cars; proceed accordingly on RHD cars.

    Ordering instructionsCheck colour versions and technical equipment. The following parts are not supplied in the kits and must be ordered separately (see EPC for part number and details).

    For rear PDC retrofit

    - Control unit D

    - Sensors I

    For front PDC upgrade/retrofit

    - Control unit P

    - Sensors T

    - Clip trim Y

    - Centre console switch centre Z

    List of special equipmentThe following special equipment must be taken into consideration when installing the retrofit kit:

    SA 235 Towing hitchSA 507 Park Distance Control (PDC), rearSA 606 Business navigation systemSA 609 Professional navigation systemSA 663 BMW Professional radio

    Special tools required00 9 317, Installation wedges BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 2

  • Table of contents

    Section Page

    1. Rear PDC retrofit parts list (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    2. Rear PDC retrofit parts list (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    3. Front PDC upgrade/retrofit parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    4. Preparatory work (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    5. Preparatory work (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    6. Rear PDC retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    7. Front PDC upgrade/retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    8. Rear PDC retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    9. Rear PDC retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

    12. Installing the sensors at the rear (rear PDC retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    13. Installing the front sensors (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

    14. Installing the signal generator (cars built before 09/07 without SA 606/609/663 only) . . . . . . . . . . . . . . . . . 18

    15. Installing the control module (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    16. Installing the control module (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

    17. Installing and connecting the rear PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    18. Installing and connecting the rear PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    19. Connecting power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    20. Installing and connecting the front PDC wiring harness (all cars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

    21. Installing and connecting the front PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    22. Installing and connecting the front PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    23. Installing the centre console switch centre (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

    24. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

    25. Front and rear PDC circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 3

  • 1. Rear PDC retrofit parts list (E92 only)

    Legend

    A Rear PDC wiring harness

    B Supply cable

    C Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

    D Control unit (not supplied in the retrofit kit)

    E Module holder

    F Speed nut (3x)

    G Self-tapping screw 4.8 x 16 mm (3x)

    H Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

    I Sensor (4x, not supplied in the retrofit kit)

    J Disconnecting ring (4x)

    K Sensor holder (4x, different coding)

    L Fusible link 5 A

    M Miniature connector (3x)

    N Cable tie 200 x 3.6 mm (20x)

    E F

    A

    B C D

    G

    M

    H I K

    N

    J

    L 092 0032 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 4

  • 2. Rear PDC retrofit parts list (E93 only)

    Legend

    A Rear PDC wiring harness

    B Supply cable

    C Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

    D Control unit (not supplied in the retrofit kit)

    E Module holder

    F Part deleted

    G Screw M5 x 12 mm (2x)

    H Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

    I Sensor (4x, not supplied in the retrofit kit)

    J Disconnecting ring (4x)

    K Sensor holder (4x, different coding)

    L Fusible link 5 A

    M Miniature connector (3x)

    N Cable tie 200 x 3.6 mm (20x)

    E

    A

    B C D

    G

    M

    H I K

    N

    J

    L 093 0001 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 5

  • 3. Front PDC upgrade/retrofit parts list

    Legend

    O Cable tie 200 x 3.6 mm (20x)

    P Control unit (not supplied in the upgrade kit)

    Q Front signal generator (for cars built before 09/07 without SA 606/609/663 only)

    R Adapter (for cars built before 09/07 without SA 606/609/663 only)

    S Front PDC wiring harness

    T Sensor (4x, not supplied in the upgrade kit)

    U Disconnecting ring (4x)

    V SW 18-pin socket casing

    W SW 2-pin socket casing (for cars built before 09/07 without SA 606/609/663 only)

    X Sensor holder (4x, different coding)

    Y Trim (for cars without centre console switch centre, not supplied in upgrade kit)

    Z Centre console switch centre (not supplied in the retrofit kit)

    LANOISSEFORPNOITAGIVANWMB

    O R

    T

    P S

    U

    Q

    Z

    V WYX

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 6

  • 4. Preparatory work (E92 only)

    TIS No.Conduct a brief test ---

    Disconnect negative pole of battery 12 00 ...

    The following components must be removed first of all

    Rear PDC retrofitRear bumper trim 51 12 000

    Luggage compartment floor trim 51 47 101

    Right luggage compartment wheel arch trim 51 47 161

    Side trim at rear right(for cars built before 09/07 without SA 606/609/663 only)

    51 43 002

    Backrest side section, rear seat, right 52 26 008

    Door sill strip, rear (interior) right 51 47 030

    Door sill strip, front (interior) right 51 47 000

    Side footwell trim on right A pillar 51 43 070

    Trim at the bottom right of the dashboard 51 45 181

    Glovebox 51 16 366

    Release fuse holder ---

    Front PDC upgrade/retrofitFront bumper trim 51 11 000

    Trim at the bottom right of the dashboard 51 45 181

    Pedal trim(for cars built before 09/07 without SA 606/609/663 only)

    51 45 185

    Side footwell trim on right A pillar 51 43 070

    Heating/air-conditioning control 64 11 377

    Switch centre, centre console 61 31 052/054

    Door sill strip, front (interior) right 51 47 000

    Door sill strip, rear (interior) right 51 47 030

    Backrest side section, rear seat, right 52 26 008

    Luggage compartment floor trim 51 47 101

    Right luggage compartment wheel arch trim 51 47 161 BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 7

  • 5. Preparatory work (E93 only)

    TIS No.Conduct a brief test ---

    Disconnect negative pole of battery 12 00 ...

    The following components must be removed first of all

    Rear PDC retrofitRear bumper trim 51 12 000

    Luggage compartment floor trim 51 47 101

    Right luggage compartment wheel arch trim 51 47 161

    Rear seat 52 24 005

    Rear seat backrest 52 24 010

    Rear backrest partition ---

    Side trim bottom part at rear right(for cars built before 09/07 without SA 606/609/663 only)

    51 43 015

    Door sill strip, front (interior) right 51 47 000

    Side footwell trim on right A pillar 51 43 070

    Trim at the bottom right of the dashboard 51 45 181

    Glovebox 51 16 366

    Release fuse holder ---

    Front PDC upgrade/retrofitFront bumper trim 51 11 000

    Trim at the bottom right of the dashboard 51 45 181

    Pedal trim(for cars built before 09/07 without SA 606/609/663 only)

    51 45 185

    Side footwell trim on right A pillar 51 43 070

    Heating/air-conditioning control 64 11 377

    Switch centre, centre console 61 31 052/054

    Door sill strip, front (interior) right 51 47 000

    Rear seat 52 24 005

    Rear seat backrest 52 24 010

    Rear backrest partition --- BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 8

  • 6. Rear PDC retrofit connection diagram

    Branch/Item

    Designation Signal Cable colour / Cross-section

    Connection site in the car Abbreviation / Slot

    A Rear PDC wiring harness --- --- --- ---

    A1 Natural 18-pin socket casing --- --- On control unit D X18013

    A2 SW 3-pin socket casing --- --- On sensor I , rear right outside X18023

    A3 SW 3-pin socket casing --- --- On sensor I , rear right inside X18022

    A4 SW 3-pin socket casing --- --- On sensor I , rear left inside X18021

    A5 SW 3-pin socket casing --- --- On sensor I , rear left outside X18020

    B Supply cable --- --- --- ---

    B1 Double flat spring contact Terminal 15 GN/WS0.50 mm2

    Cars built before 03/07 onlyTo fuse holder A4010, 15-pin BL plugCars built after 03/07 onlyTo fuse holder A4010, 15-pin BL plug

    X11003PIN 8X11001PIN 7

    B2 Eyelet M6 Terminal 31 Brown/black0.50 mm2

    On joint connector,in footwell on passenger side

    X10012

    B3 Twisted cable CAN high OR/GN0.35 mm2

    To standard wiring harness,in footwell on passenger side

    X15001

    B4 Twisted cable CAN low GN0.35 mm2

    To standard wiring harness,in footwell on passenger side

    X15002

    B5 SW 12-pin socket casing --- --- On control unit D X300

    C Signal generator cable --- --- For cars built before 09/07 without SA 606/609/663 only ---

    C1 SW 2-pin socket casing --- --- On rear signal generator H X14279

    C2 Socket contact LS_HI+ BL/GN0.35 mm2

    With branch B5 on control unit D X300PIN 4

    C3 Socket contact LS_HI- SW/GN0.35 mm2

    With branch B5 on control unit D X300PIN 10

    A

    B

    C

    A1A2

    B5

    B1

    B2B3B4

    C1

    C2

    C3

    A3

    A4

    A5

    090 0173 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 9

  • 7. Front PDC upgrade/retrofit connection diagram

    Branch/Item

    Designation Signal Cable colour / Cross-section

    Connection site in the car Abbreviation / Slot

    S Front PDC wiring harness --- --- --- ---

    S1 SW 3-pin socket casing --- --- On sensor T, front right outside X18019

    S2 SW 3-pin socket casing --- --- On sensor T, front right inside X18018

    S3 SW 3-pin socket casing --- --- On sensor T, front left inside X18017

    S4 SW 3-pin socket casing --- --- On sensor T, front left outside X18016

    S5 Socket contact, 2.5 mm LS_VO+ BL/GR0.35 mm2

    Only for cars built before 09/07without SA 606/609/663With socket casing W on front signal generator QOnly for cars built after 09/07 orwith SA 606/609/663Insulate and tie back

    X14278PIN 1

    ---

    S6 Socket contact, 2.5 mm LS_VO- SW/RT0.35 mm2

    Only for cars built before 09/07without SA 606/609/663With socket casing W on front signal generator QOnly for cars built after 09/07 orwith SA 606/609/663Insulate and tie back

    X14278PIN 2

    ---

    S7 Socket contact LS_VO+ BL/GR0.35 mm2

    Only for cars built before 09/07without SA 606/609/663With branch B5 to the control module POnly for cars built after 09/07 orwith SA 606/609/663Insulate and tie back

    X300PIN 5

    ---

    S8 Socket contact LS_VO- SW/RT0.35 mm2

    Only for cars built before 09/07without SA 606/609/663With branch B5 to the control module POnly for cars built after 09/07 orwith SA 606/609/663Insulate and tie back

    X300PIN 11

    ---

    SS9-S20

    S1

    S6

    S7 S8

    S5

    S2

    S3

    S4

    V W

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 10

  • 7. Front PDC upgrade/retrofit connection diagram

    Branch/Item

    Designation Signal Cable colour / Cross-section

    Connection site in the car Abbreviation / Slot

    S9 Socket contact U_WVR GN/VI0.35 mm2

    With socket casing V to control unit P X18362PIN 8

    S10 Socket contact M_WVR BR/GE0.35 mm2

    With socket casing V to control unit P X18362PIN 11

    S11 Socket contact D_WVR GE/BR0.35 mm2

    With socket casing V to control unit P X18362PIN 17

    S12 Socket contact U_WVMR GN/GR0.35 mm2

    With socket casing V to control unit P X18362PIN 7

    S13 Socket contact M_WVMR BR/BL0.35 mm2

    With socket casing V to control unit P X18362PIN 10

    S14 Socket contact D_WVMR GE/SW0.35 mm2

    With socket casing V to control unit P X18362PIN 16

    S15 Socket contact U_WVML GN/BR0.35 mm2

    With socket casing V to control unit P X18362PIN 6

    S16 Socket contact M_WVML Brown/black0.35 mm2

    With socket casing V to control unit P X18362PIN 3

    S17 Socket contact D_WVML GE/GN0.35 mm2

    With socket casing V to control unit P X18362PIN 15

    S18 Socket contact U_WVL GN/SW0.35 mm2

    With socket casing V to control unit P X18362PIN 5

    S19 Socket contact M_WVL BR/WS0.35 mm2

    With socket casing V to control unit P X18362PIN 2

    S20 Socket contact D_WVL GE/GR0.35 mm2

    With socket casing V to control unit P X18362PIN 14

    V SW 18-pin socket casing --- --- To control unit P X18362

    W SW 2-pin socket casing--- ---

    For cars built before 09/07 without SA 606/609/663 onlyOn front signal generator Q

    X14278

    SS9-S20

    S1

    S6

    S7 S8

    S5

    S2

    S3

    S4

    V W

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 11

  • 8. Rear PDC retrofit installation and cabling diagram (E92 only)

    Legend

    A Rear PDC wiring harness

    B Supply cable

    C Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

    D Control unit

    H Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

    I Sensors

    1 LHD cars only

    Terminal 15 pick-up on fuse holder, plug X11003 or X11003

    Terminal 31 pick-up on joint connector X10012

    CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

    1* RHD cars only

    Terminal 15 pick-up on fuse holder, plug X11003 or X11003

    Terminal 31 pick-up on joint connector X10012

    CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

    D

    A

    CHB1

    I

    I

    1* BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 12

  • 9. Rear PDC retrofit installation and cabling diagram (E93 only)

    Legend

    A Rear PDC wiring harness

    B Supply cable

    C Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

    D Control unit

    H Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

    I Sensors

    1 LHD cars only

    Terminal 15 pick-up on fuse holder, plug X11001

    Terminal 31 pick-up on joint connector X10012

    CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

    1* RHD cars only

    Terminal 15 pick-up on fuse holder, plug X11001

    Terminal 31 pick-up on joint connector X10012

    CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

    A

    H

    B1

    I

    I

    1*

    A

    C

    D

    093 0002 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 13

  • 10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only)

    Legend

    P Control unit

    Q For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front

    Q* For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front

    S Front PDC wiring harness

    T Sensors

    Z Switch centre, centre console

    P

    T

    T

    Q

    S

    Q*

    Z

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 14

  • 11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only)

    Legend

    P Control unit

    Q For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front

    Q* For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front

    S Front PDC wiring harness

    T Sensors

    Z Switch centre, centre console

    P

    T

    T

    Q

    S

    Q*

    Z

    093 0003 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 15

  • 12. Installing the sensors at the rear (rear PDC retrofit)

    Clean and degrease the bumper trim (1) at the gluing points (2).

    Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

    Enlarge the holes in the bumper trim (1) using a 18 mm step drill.

    Deburr the edges of the holes.

    Fit sensors I into disconnecting rings J.

    Fit sensors I into sensor holders K.

    Sensor holders K are coded. Check the descriptions on sensor holders K.

    The connection plugs for sensors I point towards the inside of the bumper trim (1).Affix sensor holders K to the bumper trim (1) as per the descriptions:

    - HI to the inside

    - HA to the outside

    1

    2

    3

    2

    3

    J

    I

    I

    K

    1

    I

    K

    I

    K

    I

    K

    K BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 16

  • 13. Installing the front sensors (front PDC upgrade/retrofit)

    Clean and degrease the bumper trim (1) at the gluing points (2).

    Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

    Enlarge the holes in the bumper trim (1) using a 18 mm step drill.

    Deburr the edges of the holes.

    Fit sensors T into disconnecting rings U.

    Fit sensors T into sensor holders X.

    Sensor holders X are coded. Check the descriptions on sensor holders X.

    The connection plugs for sensors T point towards the inside of the bumper trim (1).Affix sensor holders X to the bumper trim (1) as per the descriptions:

    - VLI to the left inside

    - VRI to the right inside

    - VA to the outside

    1

    2

    3

    2

    3

    U

    T

    T

    X

    1

    T T T

    X

    X

    X

    X

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 17

  • 14. Installing the signal generator (for cars built before 09/07 without SA 606/609/663 only)

    Rear PDC retrofit

    Front PDC upgrade/retrofit

    E92 only

    Fit rear signal generator H into the side trim (1).

    Connect branch C1 to rear signal generator H.

    Install the side trim (1) as described in TIS RA 51 43 002.

    Route signal generator cable C along the standard wiring harness to the right-hand side of the boot.

    E93 only

    Fit rear signal generator H into the side trim (1).

    Connect branch C1 to rear signal generator H.

    Install the side trim (1) as described in TIS RA 51 43,015.

    Route signal generator cable C to right partition.

    All cars

    Clip front signal generator Q into adapter R.

    Clip the adapter R into the pedal trim (1).

    The interlocks on front signal generator Q, adapter R and pedal trim (1) are coded.

    They will only fit into one position.

    C

    1H

    C1

    C

    1H

    C1

    093 0004 Z

    R

    Q

    1

    Q/R

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 18

  • 15. To install the control module (E92 only)

    Rear PDC retrofit

    Place speed nuts F into the right-hand boot side section (1).

    Insert control unit D into module holder E.

    Front PDC upgrade/retrofit

    Insert the control module P into the module holder E.

    Insert module holder E into the right-hand boot side section and secure it with self-tapping screws G.

    1

    F

    090 0187 Z

    E

    D

    090 0188 Z

    E

    P

    E

    G

    090 0190 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 19

  • 16. To install the control module (E93 only)

    Rear PDC retrofit

    The module holder guide (1) E must be inserted into the brace (2).

    Insert module holder E into brace (2) and secure with screws G.

    Insert control unit D into module holder E.

    Front PDC upgrade/retrofit

    Insert the control module P into the module holder E.

    12

    E

    G 093 0005 Z

    E

    D

    093 0006 Z

    E

    P

    093 0007 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 20

  • 17. To install and connect the rear PDC wiring harnesses (E92 only)

    Cars without SA 235 only

    Remove the sealing stopper (1) from the right rear closing panel (2).

    Cars with SA 235 only

    Mark the specified dimensions on the rear closing panel (1).

    Drill through the rear closing panel (1) at the drilling point (2) and enlarge the hole using a 40 mm step drill bit.

    Deburr the hole and coat the bare surfaces with preservative.

    All cars

    Route branch A1 to the boot and insert the grommet (2).

    Route rear PDC wiring harness A into the holding lugs on the holder (1).

    Connect branches A2A5 to sensors I (not shown).

    Fit the bumper trim.

    For cars built before 09/07 without SA 606/609/663 only

    Route signal generator cable C to control unit D.

    Connect branches C2 and C3 to branch B5 as follows:

    - Branch C2, BL/GN cable, to PIN 4

    - Branch C3, SW/GN cable, to PIN 10

    All cars

    Connect branch A1 and branch B5 to the control module D.

    1

    2

    090 0291 Z

    26 mm

    30 mm

    2

    1

    090 0290 Z

    1

    2A A1

    A5 A4 A3 A2090 0191 Z

    C

    C2

    B5

    C3

    A1

    D

    090 0192 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 21

  • 18. To install and connect the rear PDC wiring harnesses (E93 only)

    Cars without SA 235 only

    Remove the sealing stopper (1) from the right rear closing panel (2).

    Cars with SA 235 only

    Remove the battery to prevent any damage when drilling.

    Drill through the rear closing panel (1) at the circular gradation (2) using a 40 mm step drill bit.

    Deburr the hole (3) and prime the bare surfaces.

    All cars

    Route branch A1 to the boot and insert the grommet (2).

    Route rear PDC wiring harness A into the holding lugs on the holder (1).

    Connect branches A2A5 to sensors I (not shown).

    Fit the bumper trim.

    Route branch A1 in the cable duct (1) along the standard wiring harness to the installation site of the control module D (not shown).

    1

    2

    093 0025 Z

    23

    1

    093 0008 Z

    1

    2A A1

    A5 A4 A3 A2090 0191 Z

    A11

    093 0009 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 22

  • 18. To install and connect the rear PDC wiring harnesses (E93 only)

    For cars built before 09/07 without SA 606/609/663 only

    Route signal generator cable C to control unit D.

    Connect branches C2 and C3 to branch B5 as follows:

    - Branch C2, BL/GN cable, to PIN 4

    - Branch C3, SW/GN cable, to PIN 10

    All cars

    Connect branch A1 and branch B5 to the control module D.

    C

    D

    C2

    B5C3

    A1

    1

    093 0010 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 23

  • 19. To connect power supply

    E92 only

    Route branches B1B4 along the standard wiring harness to the fuse holder (1).

    E93 only

    Route branches B1B4 along the standard wiring harness to the fuse holder (1).

    Cars built before 03/07 only

    Connect branch B1, GN/WS cable, to PIN 8 of plug X11003 (BL 15-pin).

    If PIN 8 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable.

    Cars built after 03/07 only

    Connect branch B1, GN/WS cable, to PIN 7 of plug X11001 (BL 15-pin).

    If PIN 7 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable.

    All cars

    Route branch B2, brown/black cable, to the footwell on the passenger side.

    Secure branch B2 to joint connector X10012 (cable colours BR/SW).

    1 B1-B4

    1 B1-B4

    093 0011 Z

    X11003X11001

    B11

    M

    092 0055 Z

    B2

    X10012

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 24

  • 19. To connect power supply

    Connect branch B3, orange/green cable, and branch B4, green cable, to the cables of the same colours on the twisted cables (1) on the standard wiring harness using miniature connectors M.

    Cars built before 03/07 only

    Fit the fuse holder (1).

    Insert fusible link L into slot F 28.

    Cars built after 03/07 only

    Fit the fuse holder (1).

    Insert fusible link L into slot F 28.

    B3

    B4

    M

    1

    1

    L

    1

    5 A

    1

    L

    092 0120 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 25

  • 20. To install and connect the front PDC wiring harness (all cars)

    Connect front PDC wiring harness A to the holder (1) with cable ties and route it to behind the right headlight.

    Connect branches S1S4 to sensors T (not shown).

    Fit the bumper trim.

    Route front PDC wiring harness S along the standard wiring harness through grommets (1) and (2) into the interior.

    Only cars built after 09/07 or with SA 606/609/663

    Insulate and tie back branch S5, blue/grey cable, and branch S6, black/red cable.

    For cars built before 09/07 without SA 606/609/663 only

    Route branch S5, blue/grey cable, and branch S6, black/red cable, along the standard wiring harness to the pedal trim (1).

    Connect branches S5 and S6 to socket casing W as follows:

    - Branch S5, blue/grey cable, to PIN 1

    - Branch S6, black/red cable, to PIN 2

    Connect socket casing W to front signal generator Q.

    Fit the pedal trim (1).

    1

    S1 S2 S3 S4

    S

    090 0198 Z

    12

    S

    090 0199 Z

    1S5-S6

    Q

    1S6

    S5

    W BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 26

  • 21. To install and connect the front PDC wiring harnesses (E92 only)

    Route branches S7S20 along the standard wiring harness to control unit P.

    Connect branches S9S20 to socket casing V as follows:

    - Branch S9, green/violet cable, to PIN 8

    - Branch S10, brown/yellow cable, to PIN 11

    - Branch S11, yellow/brown cable, to PIN 17

    - Branch S12, green/grey cable, to PIN 7

    - Branch S13, brown/blue cable, to PIN 10

    - Branch S14, yellow/black cable, to PIN 16

    - Branch S15, green/brown cable, to PIN 6

    - Branch S16, blue/black cable, to PIN 3

    - Branch S17, yellow/green cable, to PIN 15

    - Branch S18, green/black cable, to PIN 5

    - Branch S19, blue/white cable, to PIN 2

    - Branch S20, yellow/grey cable, to PIN 14

    In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in

    the car.

    Only cars built after 09/07 or with SA 606/609/663

    Insulate and tie back branches S7 and S8.

    For cars built before 09/07 without SA 606/609/663 only

    Connect branches S7 and S8 to branch B5 as follows:

    - Branch S7, blue/grey cable, to PIN 5

    - Branch S8, black/red cable, to PIN 11

    All cars

    Connect branch B5 and socket casing V on control unit P.

    PS7-S20

    S9-S20

    V

    S7

    B5

    S8

    V

    P

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 27

  • 22. To install and connect the front PDC wiring harnesses (E93 only)

    Route branches S7S20 along the standard wiring harness to control unit P.

    Connect branches S9S20 to socket casing V as follows:

    - Branch S9, green/violet cable, to PIN 8

    - Branch S10, brown/yellow cable, to PIN 11

    - Branch S11, yellow/brown cable, to PIN 17

    - Branch S12, green/grey cable, to PIN 7

    - Branch S13, brown/blue cable, to PIN 10

    - Branch S14, yellow/black cable, to PIN 16

    - Branch S15, green/brown cable, to PIN 6

    - Branch S16, blue/black cable, to PIN 3

    - Branch S17, yellow/green cable, to PIN 15

    - Branch S18, green/black cable, to PIN 5

    - Branch S19, blue/white cable, to PIN 2

    - Branch S20, yellow/grey cable, to PIN 14

    In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in

    the car.

    Only cars built after 09/07 or with SA 606/609/663

    Insulate and tie back branches S7 and S8.

    For cars built before 09/07 without SA 606/609/663 only

    Connect branches S7 and S8 to branch B5 as follows:

    - Branch S7, blue/grey cable, to PIN 5

    - Branch S8, black/red cable, to PIN 11

    All cars

    Connect branch B5 and socket casing V on control unit P.

    PS7-S20

    093 0012 Z

    S9-S20

    V

    V

    P

    S7

    B5S8

    093 0013 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 28

  • 23. To install the centre console switch centre (front PDC upgrade/retrofit)

    Clip the centre console switch centre Z into the trim Y.

    Clip trim Y into the trim for the centre instrument panel.

    Connect the plug (1) from centre console switch centre Z to the heating/air-conditioning control (2).

    Clip in the heating/air-conditioning control (2).

    LANOISSEFORPNOITAGIVANWMB

    Z

    Y

    LANOISSEFORPNOITAGIVANW

    MB

    2

    1

    Z

    Y

    BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 29

  • 24. Concluding work and coding

    These retrofit systems require encoding.

    - Connect the battery

    Cars with an existing rear PDC only

    - Encode/program the front PDC retrofit via path Conversion

    All cars

    - Encode/program the retrofit via path Retrofit

    - Conduct a brief test

    - Conduct a function test

    - Re-fit the car components as required BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 30

  • 25. Front and rear PDC circuit diagram

    0,35 BL/GN

    0,35 SW/GN

    7 0,50 GN/WS

    A4

    01

    0

    5A

    F28

    0,50 BR/SW

    X3

    00

    /B

    5*

    A8

    1/D

    */ P

    *

    8 3

    0,35 GN/SW

    11 2

    0,35 BR/WS

    17 1

    0,35 GE/GR

    B3

    4/I

    *

    7 3

    0,35 GN/BR

    10 2

    0,35 BR/SW

    16 1

    0,35 GE/GN

    X1

    80

    21

    /A

    4*

    B3

    5/I

    *

    6 3

    0,35 GN/GR

    3 2

    0,35 BR/BL

    15 1

    0,35 GE/SW

    X1

    80

    22

    /A

    3*

    B3

    6/I

    *

    5 3

    0,35 GN/VI

    2 2

    0,35 BR/GE

    14 1

    0,35 GE/BR

    X1

    80

    23

    /A

    2*

    B3

    7/I

    *

    X1

    00

    12

    /B

    2*

    X1

    80

    20

    /A

    5*

    X3

    00

    /B

    5*

    52

    146

    315

    710

    168

    1117

    32

    13

    21

    32

    13

    21

    U_W

    VM

    LM

    _WV

    ML

    D_W

    VM

    LU

    _WV

    MR

    M_W

    VM

    RD

    _WV

    MR

    U_W

    VR

    M_W

    VR

    D_W

    VR

    12

    712

    410

    0,35 OR/GN

    8

    0,35 GN

    2

    X1

    50

    01

    /B

    3*

    X1

    50

    02

    /B

    4*

    0,35 BL/GR

    0,35 SW/RT

    12

    511

    B3

    0/T

    *B

    31

    /T*

    B3

    2/T

    *B

    33

    /T*

    X1

    83

    62

    /V

    *

    X1

    80

    13

    /A

    1*

    U_W

    VL

    M_W

    VL

    D_W

    VL

    U_W

    HM

    LM

    _WH

    ML

    D_W

    HM

    LU

    _WH

    MR

    M_W

    HM

    RD

    _WH

    MR

    U_W

    HR

    M_W

    HR

    D_W

    HR

    U_W

    HL

    M_W

    HL

    D_W

    HL

    0,35 GN/SW

    0,35 BR/WS

    0,35 GE/GR

    0,35 GN/BR

    0,35 BR/SW

    0,35 GE/GN

    0,35 GN/GR

    0,35 BR/BL

    0,35 GE/SW

    0,35 GN/VI

    0,35 BR/GE

    0,35 GE/BR

    X1

    80

    17

    /S

    3*

    X1

    80

    18

    /S

    2*

    X1

    80

    19

    /S

    1*

    X1

    80

    16

    /S

    4*

    H4

    0/Q

    *H

    45

    /H*

    CA

    N_L

    Kl.

    15K

    L. 3

    1C

    AN

    _H

    LS_H

    I-

    LS_V

    O+

    LS_V

    O-

    LS_H

    I+

    X1

    42

    79

    /C

    1*

    X1

    42

    78

    /W

    *

    8

    A4

    01

    05A

    F28

    X11001/

    B1*

    X11003/

    B1*

    092

    005

    7 Z BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 31

  • 25. Front and rear PDC circuit diagram

    Legend

    All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

    Cable colours

    A81 Control unit, D* rear PDC and P* front PDC

    A4010 Fuse holder

    B30-B33

    Front sensors, T*

    B34-B37

    Rear sensors, I*

    H40 Front signal generator, Q* (for cars built before 09/07 without SA 606/609/663 only)

    H45 Rear signal generator, H* (for cars built before 09/07 without SA 606/609/663 only)

    X300 12-pin SW socket casing, B5*

    X10012 Terminal 31 pick-up joint connector contact, B2*

    X11001 15-pin BL socket casing, B1* (cars built after 03/07 only)

    X11003 15-pin BL socket casing, B1* (cars built before 03/07 only)

    X14278 2-pin SW socket casing, W* (cars built before 09/07 without SA 606/609/663 only)

    X14279 2-pin SW socket casing, C1* (cars built before 09/07 without SA 606/609/663 only)

    X15001 Open cable, CAN high pick-up, B3*

    X15002 Open cable, CAN low pick-up, B4*

    X18013 18-pin natural socket casing, A1*

    X18016 3-pin SW socket casing, S4*

    X18017 3-pin SW socket casing, S3*

    X18018 3-pin SW socket casing, S2*

    X18019 3-pin SW socket casing, S1*

    X18020 SW 3-pin socket casing, A5*

    X18021 3-pin SW socket casing, A4*

    X18022 Black 3-pin socket casing, A3*

    X18023 3-pin SW socket casing, A2*

    X18362 18-pin SW socket casing, V*

    BL Blue OR OrangeBR Brown RT RedGE Yellow SW BlackGN Green VI VioletGR Grey WS White BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 32

    Park Distance Control (PDC) Retrofit Kit1. Rear PDC retrofit parts list (E92 only)2. Rear PDC retrofit parts list (E93 only)3. Front PDC upgrade/retrofit parts list4. Preparatory work (E92 only)5. Preparatory work (E93 only)6. Rear PDC retrofit connection diagram7. Front PDC upgrade/retrofit connection diagram8. Rear PDC retrofit installation and cabling diagram (E92 only)9. Rear PDC retrofit installation and cabling diagram (E93 only)10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only)11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only)12. Installing the sensors at the rear (rear PDC retrofit)13. Installing the front sensors (front PDC upgrade/retrofit)14. Installing the signal generator (for cars built before 09/07 without SA 606/609/663 only)15. To install the control module (E92 only)16. To install the control module (E93 only)17. To install and connect the rear PDC wiring harnesses (E92 only)18. To install and connect the rear PDC wiring harnesses (E93 only)19. To connect power supply20. To install and connect the front PDC wiring harness (all cars)21. To install and connect the front PDC wiring harnesses (E92 only)22. To install and connect the front PDC wiring harnesses (E93 only)23. To install the centre console switch centre (front PDC upgrade/retrofit)24. Concluding work and coding25. Front and rear PDC circuit diagram