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Printed in USA 01/2010 P/N 131936 rev. F

SureCross DX80 Wireless Node

Confgurable Node with 4 discrete inputs, 4 discrete outputs, 2 analog inputs, and 2 analogoutputs

WARNING . . . Not To Be Used or Personnel Protection

Never use these products or personnel protection. Doing so could lead to serious injury or death.

These products do NOT include the sel-checking redundant circuitry necessary to allow their use in personnel saety applications. Aailure or malunction can cause either an energized or de-energized output condition. Consult your current Banner Saety Productscatalog or saety products that meet OSHA, ANSI, and IEC standards or personnel protection.

Models

Features

The SureCross wireless system is a radio requency network with integrated I/O that canoperate in most environments while eliminating the need or wiring runs. Systems are builtaround a Gateway, which acts as the wireless network master device, and one or moreNodes.

Wireless industrial I/O device with our discrete DIP switch selectable inputs, our discrete(sourcing) outputs, two analog (020 mA) inputs, and two analog (020 mA) outputs

DIP switches or user confguration

+10 to 30V dc power input

Frequency Hopping Spread Spectrum (FHSS) technology and Time Division MultipleAccess (TDMA) control architecture combine to ensure reliable data delivery within theunlicensed Industrial, Scientifc, and Medical (ISM) bands

Transceivers provide two-way communication between the Gateway and Node, includingully acknowledged data transmission

Lost RF links are detected and relevant outputs set to user-defned conditions

External or internal antenna

The DX80...C models are certifed or use in Class I, Division 2, Group A, B, C, DHazardous Locations when properly installed in accordance with the National ElectricalCode, the Canadian Electrical Code, or applicable local codes/regulations (SeeSpecifcations)

For additional inormation and a complete list o accessories, including FCC approvedantennas, reer to Banner Engineerings website, www.bannerengineering.com/surecross .

Model Frequency Antenna Environmental Rating I/O

DX80N9X6S4P4M2M2 900 MHzISM Band

External

IP67, NEMA 6

Discrete Inputs: Four SelectableDiscrete Outputs: Four SourcingAnalog Inputs: Two 020 mAAnalog Outputs: Two 020 mA

DX80N9X6W4P4M2M2 Internal

DX80N2X6S4P4M2M2 2.4 GHzISM Band

External

DX80N2X6W4P4M2M2 Internal

DX80N9X6S4P4M2M2C 900 MHzISM Band

ExternalIP20, NEMA 1Class I, Division 2, Group A, B,C, D Hazardous Locations (SeeSpecifcations)

DX80N9X6W4P4M2M2C Internal

DX80N2X6S4P4M2M2C 2.4 GHzISM Band

ExternalDX80N2X6W4P4M2M2C Internal

DX80N2X6S4P4M2M2

DX80N9X6S4P4M2M2C
http://www.bannerengineering.com/http://www.bannerengineering.com/

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Banner Engineering Corp.Minneapolis,MNU.S.Awww.bannerengineering.comTel:763.544.3164

2P/N 131936 rev. F


Hookup Diagrams

PWR

GND

AO2

AO1

DO4

DO3

DO2

DO1

PWR

GND

AI2

AI1

DI4

DI3

DI2

DI1

IP67/NEMA 6 model terminal block

DI1

DI2

DI3

DI4

AI1

AI2

V+

V-

V-

DO1

DO2

DO3

DO4

AO1

AO2

TX

RX

V+

Modbus Register Block

I/O Point*

Modbus Holding Register

I/O Type Units

I/O RangeHolding Register

Representation TerminalBlock Labels

Gateway Any NodeMin.

ValueMax.Value

Min.(Decimal)

Max.(Decimal)

1 1 1 + (node# 16) Discrete IN 1 - 0 1 0 1 DI1




5 5 5+(node#16) Analog IN 1 mA 0.0 20.0 0 65535 AI1

6 6 6 + (node# 16) Analog IN 2 mA 0.0 20.0 0 65535 AI2

7 7 7 + (node# 16) Reserved

8 8 8 + (node# 16) Device Message

9 9 9 + (node# 16) Discrete OUT 1 - 0 1 0 1 DO1




13 13 13 + (node# 16) Analog OUT 1 mA 0.0 20.0 0 65535 AO1

14 14 14 + (node# 16) Analog OUT 2 mA 0.0 20.0 0 65535 AO2

15 15 15+(node#16) Control Message

16 16 16 + (node# 16) Reserved

* These are the I/O points as displayed on the device LCD.

Label 1030V dc Node

V+ +10 to 30V dc Input

Tx

V- dc common (GND)

Rx

B+

Connecting dc power to the communication pins will cause permanent damage.

Class I, Division 2 model terminal block

Label Function

PWR Power. 10 to 30V dc power connect ion.

GND Ground.

DIx Discrete INx.

DOx Discrete OUTx.

AIx Analog INx.

AOx Analog OUT x.

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Analog Output WiringAnalog Input Wiring (10 to 30V dc Power)

Discrete Output Wiring (PNP)Discrete Input Wiring (PNP)

Do not exceed analog input ratings for analog

inputs. Only connect sensor outputs to analog inputs.

PWR or SPx

AIx

AOx

GND

+10 to 30V dc

DIx

PWR or SPx

DOx

GND

DIx

GND

Discrete Input Wiring (NPN)

Wire Color 1030V dc Node

1 Brown +10 to 30V dc Input

2 White3 Blue dc common (GND)

4 Black

5 Gray

* Connecting dc power to the communication pins will cause permanentdamage.

dc common

Do not exceed analog input ratings for analog

inputs. Only connect sensor outputs to analog inputs.

+10 to 30V dcAIxor Ax+

GND

Analog Input Wiring (Powered externally)

5-pin Euro-style Hookup

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4P/N 131936 rev. F


Switches

Device Settings 1 2 3 4 5 6 7 8Rotary switch address mode OFF*

Extended address mode ON

Host confgured (overrides switches 3-8) OFF*

Use switch settings ON

Inputs sourcing (PNP) OFF*

Inputs sinking (NPN) ON

Linklossoutput:zero OFF* OFF*

Linklossoutput:one OFF ON

Linklossoutput:holdlaststate ON OFF

Linklossoutput:userconguration ON ON

020 mA scale OFF*

420 mA scale ON

* Deault confguration

Address Mode

The SureCross wireless devices may use one o two types oaddressingmodes:rotaryswitchaddressingorextendedaddressing.In rotary switch address mode, the let rotary dial establishes thenetwork ID and the right rotary dial sets the device ID. The wirelessnetwork is restricted to a maximum o 16 devices.

Extended address mode uses a security code to bind Nodesto a specifc Gateway. Bound Nodes can only send and receiveinormation rom the Gateway they are bound to. In extendedaddressmode,wirelessnetworksmaycontainupto56radiodevices.For more inormation on extended address mode, reer to theSureCross Wireless I/O Network product manual.

The device ships in rotary switch address mode by deault, with theDIP switch in the OFF position. To use extended address mode,change the DIP switch to the ON position.

Accessing the DIP Switches

ToaccesstheDIPswitches,followthesesteps:

Unscrew the our screws that mount the cover to the bottom1.housing.

Remove the cover rom the housing without damaging the2.ribbon cable or the pins the cable plugs into.

Gently unplug the ribbon cable rom the board mounted into3.the bottom housing.

Remove the black cover plate rom the bottom o the4.devices cover.

The DIP switches are located behind the rotary dials. Ater making thenecessary changes to the DIP switches, place the black cover plateback into position and gently push into place. Plug the ribbon cablein ater veriying that the blocked hole lines up with the missing pin.Mount the cover back onto the housing.

Device Confguration

Turn the Power O

Beore making any changes to the DIP switch

positions, disconnect the power. For deviceswith batteries integrated into the housing,remove the battery.

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6P/N 131936 rev. F


It is Banner Engineerings intent to ully comply with all national and regional regulations regarding radio requency emissions. Customers who want to re-export this product to acountry other than that to which it was sold must ensure that the device is approved in the destination country. A list o approved countries appears in the SureCross Wireless I/ONetwork product manual, in the Agency Certifcations section. Consult with Banner Engineering i the destination country is not on this list.

Discrete Inputs Four Sourcing (deault) or Sinking

Discrete Input Rating 3 mA max current at 30V dc

Discrete Input Sample Rate 62.5milliseconds

Discrete Input Report Rate On Change o State

Discrete Input ON Condition Sourcing:Greaterthan8VNPN Sinking:Lessthan0.7V

Discrete Input OFF Condition Sourcing:Lessthan5VNPN Sinking:Greaterthan2Voropen

General

Power* +10 to 30V dcForEuropeanapplications:+10to24Vdc,10%

Power Consumption Less than 1.4 W (60 mA) at 24V dc

Mounting #10orM5(M5hardwareincluded)

M5FastenersMax.TighteningTorque 0.56Nm(5inlbf)

Case Material Polycarbonate

Weight 0.26kg(0.57lb.)

Indicators Two LED, bi-color

Switches Two Push Buttons

Display Six Character LCD

External Cable Glands Four PG-7 type, One 1/2 NPT type

Cable Glands Max. Tightening Torque 0.56Nm(5inlbf)

* ForEuropeanapplications,powertheDX80fromaLimitedPowerSourceasdenedinEN60950-1.

Analog Inputs Two, 0 to 20 mA

Analog Input Sample Rate 125milliseconds

Analog Input Report Rate 1secondorOnChangeofState(1%changeinvalue)

Accuracy 0.1%offullscale+0.01%perC

Resolution 12-bit

Specifcations

Many o the parameters are confgurable. The values in the tables represent actory deaults unless otherwise noted.

RadioRange* 900 MHz:Upto4.8kilometers(3miles)

2.4 GHz: Up to 3.2 kilometers (2 miles)

Transmit Power 900 MHz: 21 dBm Conducted2.4 GHz: 18 dBm Conducted, 20 dBm EIRP

Spread Spectrum Technology FHSS (Frequency Hopping Spread Spectrum)

Antenna Connector Ext.ReversePolaritySMA,50Ohms

Antenna Max. Tightening Torque 0.45Nm(4inlbf)

Link Timeout Defned by Gateway

* With the standard 2 dB antenna. High-gain antennas are available, but the range depends on the environment and line o sight. To determine the range o your wirelessnetwork, perorm a Site Survey.

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Certifcations, Radio

900 MHz Models FCCIDTGUDX80-ThisdevicecomplieswithFCCPart15,SubpartC,15.247

IC:7044A-DX80092.4 GHz Models FCCIDUE300DX80-2400-ThisdevicecomplieswithFCCPart15,SubpartC,15.247

ETSI/EN:InaccordancewithEN300328:V1.7.1(2006-05) IC:7044A-DX8024

Environmental (DX80...C Models)

Environmental Rating* (device case) IEC IP20; NEMA 1

Environmental Rating* (in suitable

enclosure)

Class I, Division 2, Group A, B, C, D

T440to80C

Operating Temperature** 40to+85C(Electronics);20to+80C(LCD)

Operating Humidity 95%max.relative(non-condensing)

Radiated Immunity 10 V/m, 80-2700 MHz (EN61000-6-2)

Shock and Vibration IEC 68-2-6 and IEC 68-2-7Shock:30g,11millisecondhalfsinewave,18shocks Vibration:0.5mmp-p,10to60Hz

* Please reer to the SureCross Wireless I/O Network product manual, Banner p/n 132607, or installation and waterproofng instructions.** Operating the devices at the maximum operating conditions or extended periods can shorten the lie o the device.

Environmental

Environmental Rating* IEC IP67; NEMA 6

Operating Temperature** 40to+85C(Electronics);20to+80C(LCD)

Operating Humidity 95%max.relative(non-condensing)

Radiated Immunity 10 V/m, 80-2700 MHz (EN61000-6-2)

Shock and Vibration IEC 68-2-6 and IEC 68-2-7Shock:30g,11millisecondhalfsinewave,18shocks Vibration:0.5mmp-p,10to60Hz

* Please reer to the SureCross Wireless I/O Network product manual, Banner p/n 132607, or installation and waterproofng instructions.** Operating the devices at the maximum operating conditions or extended periods can shorten the lie o the device.

Discrete Outputs Four Sourcing

Discrete Output Rating 100 mA max current at 30V dcON-State Saturation: Less than 3V at 100 mAOFF-state Leakage: Less than 10 A

Discrete Output Update Rate 125millisecondsDiscrete Output ON Condition Supply minus 2V

Discrete Output OFF Condition Less than 2V

Output State Following RF Link Timeout De-energized (OFF)

Certifcation (DX8x..C External WiringTerminals)

ClassI,Division2,GroupsA,B,C,D.Certicate:1921239 Ex/A Ex nA II T4

LCIE/ATEXZone2.Certicate:LCIE09ATEX1035UII 3GEx nA IIC

Analog Outputs Two, 0 to 20 mA

Analog Output Update Rate 125milliseconds

Accuracy 0.1%offullscale+0.01%perC

Resolution 12-bit
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BannerEngineeringCorp.,9714TenthAve.No.,Minneapolis,MNUSA55441Phone:763.544.3164www.bannerengineering.comEmail:[email protected]


P/N 131936 rev. F

The manuacturer does not take responsibility or the violation o any warning listed in thisdocument.

CAUTION. Make no modifcations to this product. Any modifcations to thisproduct not expressly approved by Banner Engineering could void the usersauthority to operate the product. Contact the Factory or more inormation.

Lightning Arrestors/Surge Protection. Always use lightning arrestors/surge protectionwith all remote antenna systems to avoid invalidating the Banner Engineering Corp.warranty. No surge protector can absorb all lightning strikes. Do not touch the SureCrossdevice or any equipment connected to the SureCross device during a thunderstorm.

WARRANTY. Banner Engineering Corp. warrants its products to be ree rom deects orone year. Banner Engineering Corp. will repair or replace, ree o charge, any producto its manuacture ound to be deective at the time it is returned to the actory duringthe warranty period. This warranty does not cover damage or liability or the improperapplication o Banner products. This warranty is in lieu o any other warranty eitherexpressed or implied.

All specifcations published in this document are subject to change. Banner reservesthe right to modiy the specifcations o products, prior to their order, without notice.Banner Engineering reserves the right to update or change documentation at any time.Forthemostrecentversionofanydocumentation,pleaserefertoourwebsite:www.bannerengineering.com. 2009 Banner Engineering Corp. All rights reserved.

Included with Device (DX80...CModels)

Model Qty Item

Mounting Hardware Kit BWA-HW-001 4 Screw,M5-0.8x25mm,SS

4 Screw,M5-0.8x16mm,SS

4 Hexnut,M5-0.8mm,SS

4 Bolt, #8-32 x 3/4, SS

Antenna* BWA-9O2-C, orBWA-2O2-C 1 Antenna, 902-928 MHz, 2 dBd Omni, Rubber Swivel RSMA Male, orAntenna, 2.4 GHz, 2 dBd Omni, Rubber Swivel RSMA Male

SureCross Literature CD 79685 1 SureCross Literature CD

SureCross Quick Start Guide** 128185 1 SureCross Quick Start Guide

Data sheet 1

BWA-HW-011 1 IP20 Screw Terminal Headers (2 pack)

* Internal antenna devices do not ship with this antenna

** Gateways only

Included with Device Model Qty Item

DX80 Access Hardware Kit BWA-HW-002 4 Plastic threaded plugs, PG-7

4 Nylon gland fttings, PG-7

4 Hex nuts, PG-7

1 Plug, 1/2 NPT

1 Nylon gland ftting, 1/2 NPT

Mounting Hardware Kit BWA-HW-001 4 Screw,M5-0.8x25mm,SS

4 Screw,M5-0.8x16mm,SS

4 Hexnut,M5-0.8mm,SS

4 Bolt, #8-32 x 3/4, SS

PTFE Tape BWA-HW-003 1 PTFE tape

Antenna* BWA-9O2-C, orBWA-2O2-C

1 Antenna, 902-928 MHz, 2 dBd Omni, Rubber Swivel RP-SMA Male, orAntenna, 2.4 GHz, 2 dBd Omni, Rubber Swivel RP-SMA Male

SureCross Literature CD 79685 1 SureCross Literature CD

SureCross Quick Start Guide** 128185 1 SureCross Quick Start Guide

Data sheet 1

Cable MQDC1-506 1 Cable,5-pinEuro(singleended),Straight,2m

* Internal antenna devices do not ship with this antenna

** Gateways only

dx80

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