January 2003S. Hurt

IntroductionBill Of Material

DW017-----A

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E13442E13443

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R11368

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DW017Mitre Saw

TYPE 1Special

Instructions

F:\DOSSIERS\dw017\dw017pre.DOCLast printed 27/02/03 16:28

DW017 – Mitre Saw

MANUFACTURING PLANTTatry

LAUNCH DATE01/01/03

BULK DATE

PRODUCT ENGINEERSteve Hurt

Program Manager/EngineerKarl Evans

PRODUCT DETAILS

DW017K2H 24.0 Volt Heavy Duty Compound Slide Mitre Saw

Ø Double insulated DEWALT 65mm fan cooled motor with replaceable brushes for maximum power in hardwood

Ø New mitre angle adjustment system provides accurate and consistent setting of mitre angles between 0 and60° right and 0 and 50° left

Ø The innovative grooving stop allows adjustment of the cutting depth for grooving and rebating applicationsØ The large dual sliding fence mechanism gives maximum support in large material cuts at any angle or

combination of anglesØ Horizontal rails create additional capacity for larger materialsØ The aluminum base construction provides stability to the saw while still retaining its portabilityØ 60° right angle provides enough capacity for the most difficult applicationsØ Mitre and bevel angle detents for quick and easy set up of the saw. Battery 3.0 NiMH

Technical Information

Type No. 1 CURRENT STATUS & MAJOR CHANGES .

LAUNCH MARKETS & QUANTITIES

VoltagePower OutputBlade SpeedBlade DiameterBlade BoreBevel Capacity

Mitre Capacity [right/left]Max. Depth of Cut at 90°Max. Depth of Cut at 45ºCutting Capacity at 90°/90°Cutting Capacity at 45°/90°Cutting Capacity at 90°/45°

24 Volts630 Watts4000 rpm216 mm30 mm-2°-48° left

60°/5070 mm50 mm(W x H) 300x70 mm(W x H) 212x70 mm(W x H) 300x50 mm

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113

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number DW017-----A Product Description MITRE SAW Type Identifier TYPE 1

ItemNumber

QuantityPer

Part Number Part Description Variant Description TypeDescription

Market Codes Referto R.I.

1 1 397038-00 BASE Yes

2 5 153612-00 FOOT No

3 1 397041-00 DETENT Yes

4 4 604987-00 SCREW No

5 3 397045-00 PLATE WEAR No

6 25 98093-76 SCREW Pan HD M4*10 No

7 2 610707-00 WARNING LABEL No

8 1 397042-00 BAR STABILIZER No

9 7 330045-23 SCREW.TEMP No

10 1 397087-00 TABLE SA Yes

11 1 397085-00 STUD Yes

12 1 397062-00 PLATE MITRE CLAMP No

13 4 861092-00 SCREW No

14 1 397070-00 SPRING DETENT No

15 1 397073-00 ACTUATOR DETENT SPRING No

16 1 397075-00 CLAMP PLATE No

17 1 397065-00 LEVER MITRE LOCK No

18 1 397068-00 PIVOT SHAFT No

19 1 397061-00 LOCK SCREW Yes

20 1 761054-00 SPRING No

21 1 397063-00 PIN DRIVE No

22 3 153576-03 SCREW SET Yes

23 1 397048-00 POINTER Yes

24 1 397090-00 POINTER BEVEL Yes

25 1 605153-00 LABEL 33.85 - DEG No

26 2 249233-00 WASHER No

27 1 860085-19 SCREW No

28 1 860092-05 NUT Yes

29 2 153781-00 WASHER No

Black & Decker Bill of Materials - PARTS LIST

Page 2

28 1 860092-05 NUT Yes

29 2 153781-00 WASHER No

30 2 613270-00 WASHER No

31 2 397046-00 PLATE KERF No

32 1 397077-00 FENCE FIXED No

33 4 330045-33 SCREW Yes

34 1 603758-00 DUST GUARD No

35 1 605699-00 TRUNNION RAIL ASSEMBLY Yes

36 1 397084-00 BEVEL SCALE No

37 4 397118-00 GUIDE WEAR No

38 2 153586-00 WASHER No

39 2 151799-00 SCREW No

40 1 153576-04 SCREW SET Yes

41 2 397088-00 SPRING BEVEL STOP No

42 1 397083-00 PIN BEVEL STOP Yes

43 1 397086-00 KNOB BEVEL STOP No

44 5 330045-14 SCREW M5 * 16mm No

45 1 606014-00 SPRING COMPRESSION No

46 2 147107-06 KNOB BEVEL No

47 1 397081-00 LABEL BEVEL STOP No

48 1 153603-01 PAWL No

49 1 153655-00 WASHER WAVY No

50 1 153639-00 SCREW No

51 1 391358-00 HOLDER TOOL No

53 1 397173-00 SPRING COMPRESSION No

54 1 397089-00 NUT HEX SPACER No

55 1 397080-00 HANDLE BEVEL Yes

56 1 397196-00 WRENCH No

57 1 387130-00 LOCKING PIN No

58 1 34158-00 SEAL No

60 1 397209-01 ARM No

Black & Decker Bill of Materials - PARTS LIST

Page 3

61 2 148608-00 INSERT No

62 1 387732-00 FELT No

63 1 145350-00 BUTTON No

64 1 397135-00 SPINDLE LOCK No

65 1 941586-00 SPRING No

66 1 397139-00 GASKET No

67 1 397210-01 GEARCASE COVER SA No

68 2 150075-00 SCREW Yes

69 1 696519-00 RING No

70 1 603726-00 DUST PORT No

71 1 398762-00 FIELD CASE No

72 2 176951-00 SCREW No

73 4 98094-35 SCREW No

74 4 330045-45 SCREW No

75 2 607230-01 BRUSHBOX SA packed in pairs No

77 1 397169-00 HOUSING & COVER Yes

78 1 605151-00 BOOT No

79 1 397174-00 END CAP No

80 1 605446-00 ARMATURE SA No

81 1 330003-64 BEARING No

82 1 330003-60 BEARING No

83 1 397172-00 LATCH BUTTON No

84 1 397191-00 LEAD BROWN No

85 1 397192-00 LEAD PURPLE No

89 1 397183-00 HOUSING & COVER No

90 3 330045-08 SCREW No

91 1 397182-00 SWITCH No

92 1 330013-22 SCREW PLASTITE No

93 4 384127-01 SCREW No

98 2 330019-04 SCREW No

104 1 397134-00 LABEL DEWALT No

Black & Decker Bill of Materials - PARTS LIST

Page 4

105 1 610719-00 WARNING LABEL No

106 1 610728-00 LABEL No

108 2 148296-00 WASHER SPRING No

109 1 397130-00 SPRING TORSION No

110 2 397129-00 SPACER SPRING No

111 1 397128-00 PIVOT SHAFT Yes

113 1 146753-00 BUSHING No

114 1 147107-05 DEPTH STOP No

115 1 613365-00 WING NUT No

116 1 148520-00 DEFLECTOR No

117 1 612788-00 CHUTE DUST No

118 4 607491-00 RIVET PUSH No

119 1 610623-00 WASHER INNER CLAMP No

120 1 397136-00 WASHER OUTER CLAMP No

121 1 145344-01 SCREW Yes

122 1 606357-01 GUARD SA No

123 1 399182-00 RETAINER No

124 1 399179-01 GUARD No

125 1 613460-00 GUARD COVER No

126 1 146774-00 ROLLER No

127 1 604728-00 LOCKING RING No

128 1 603440-00 SLEEVE PIVOT No

129 1 603439-00 SPRING TORSION No

130 1 399181-00 PLATE PIVOT No

132 1 612923-00 WASHER No

133 1 153778-04 SCREW M6*10 No

134 1 394589-01 SCREW No

135 1 397159-00 LINK No

136 2 146740-02 SLEEVE No

137 1 397208-01 FENCE SLIDING No

138 1 610710-00 WARNING LABEL No

Black & Decker Bill of Materials - PARTS LIST

Page 5

140 1 603856-01 LABEL RAIL ADJ. SCREW No

141 1 398472-00 SPRING TORSION No

142 1 397150-00 LEVER LOCK No

143 1 152852-00 BOLT No

144 1 612008-00 SCREW PATCH LOCK Yes

145 1 612004-00 KNOB LOCK PIN No

146 1 613497-00 THRUST PLATE No

149 1 397186-00 TERMINAL BLOCK No

150 1 330036-17 ROLL PIN No

151 1 397176-00 SPRING No

152 1 397175-00 CAP BATTERY EJECTION No

153 1 397188-00 LEVER LOCK-OFF No

154 1 397189-00 SPRING No

155 4 330019-13 SCREW M4*19 No

156 1 397187-00 BUTTON No

800 1 610817-00 GREASE THERMAL No

800 1 790206-00 GREASE No

800 1 93488-00 GREASE No

866 1 487134-00 BATTERY PACK NiCAD 2.0ah - DW No

866 1 578671-01 BATTERY PACK NIMH 3.0ah No

867 1 608262-00 CAP BATTERY No

871 1 487135-00 CHARGER SA NiCAD 2.0ah GB No

871 1 487135-01 CHARGER SA NiCAD 2.0ah QW No

871 1 578672-00 CHARGER SA NiMH 3.0ah GB No

871 1 578672-01 CHARGER SA NiMH 3.0ah QW No

876 1 398763-01 MOTOR SA No

R11368en.rtf

R11368

DW017 Mitre Saw Type 1

3 Adjust so that the blade is square to the fence within ±0.1° when the ZERO miter detent is engaged.11 Apply Loctite 271 (or Loxeal 86-72) to stud before assembly into table. Stud must be bottomed in

hole.19 Rod to be adjusted so the table (Item 10) will not rotate with a 9Kg force applied while not in detent.

Miter handle (Item 17) must be locked.22 Adjust the 0°, 33.85° and 45° bevel stop screws to within ±0.1°23 Adjust so that the center mark points at 0±0.1°24 Adjust center mark to the proper angle within ±0.1°28 Adjust nut to remove clearance between table and base. Table must rotate freely.40 Adjust to remove all clearance between rail and guides.55 Bevel handle should be ± 15° to horizontal.77 Date Code located on bottom.97 Place small amount of thermal grease (Item 800) between module and arm (Item 60).144 Tighten until seated then loosen until motor arm moves freely. Do not loosen more than ¼ turn.

LUBRICATION:1 Fill grooves in base and lubricate the center post with Lubriplate (Item 800).10, 35, 42, 111 Grease mating surfaces with Lubriplate (Item 800).

Fill gear case with 30 grams of grease.

TORQUES:

33 Torque fence screws to 26 – 42Nm in the sequence shown.68 Torque to 6.2-6.8Nm.121 Torque to 17.3 – 22.7Nm.

DW017 24Volt Miter SawCheck Procedure for Unit wiring

A number of early units were built with the motor 180° out of line. Theconsequence of this is that the blade runs backwards, to repair this fault themotors on these units were rewired. If a unit comes in for repair and the wiresto the motor need to be disconnected then the check detailed below will assistin re-wiring the unit. If the motor is changed, then irrespective of how it wasoriginal wired up, the unit must have the new motor fitted in the correctorientation and the machine wired up in the correct way.

1. Determine if the unit has motor correctly mounted. This can beaccomplished by feeling the motor cover plate to see if the motor hasbeen mounted correctly. To make this easier, release the head lock toraise the head. If there are notches on the cover plate, then the motor isincorrectly mounted.

Correct assembly

Incorrect assembly

2. If it is determined that a unit has an incorrectly mounted motor and a newmotor is being fitted then the motor must be fitted correctly and the wiringto the brushes needs to be changed in line with the wiring diagram.

Correct wiring

3. If the motor is incorrectly mounted and the wires have to be removedensure that the unit is rewired as shown below.

Brown & Purple wire removed

Black wire and double terminal re-located to bottom terminal “-“. Note thatfree terminal faces out.

Brown wire re-attached to double terminal. Purple wire attached to upperterminal “+”. Note brown wire passes under purple wire.

Another picture of final wire-up

4. If either of the faston connectors become loose during this operation, theywill need to be tightened. Do this by carefully bending the sides of thefastons with pliers as shown. The amount of bending necessary is very

little. Do not over bend, or the terminal will be very difficult to re-assemble.

5. After the repair is completed, reattach the end cap, return the saw to zerobevel, and make sure to secure the bevel lock. Insert the battery and testfor correct rotation of blade.

New Parts

24V MITRE SAWDW017

Part Number Part Description

ROLL PIN330036-17

HOUSING & COVER397169-00

LATCH BUTTON397172-00

END CAP397174-00

CAP397175-00

SPRING397176-00

SWITCH397182-00

HOUSING & COVER397183-00

TERMINAL BLOCK397186-00

BUTTON397187-00

LEVER LOCK-OFF397188-00

SPRING397189-00

LEAD BROWN397191-00

LEAD PURPLE397192-00

GEARCASE COVER SA397210-01

FIELDCASE398762-00

MOTOR SA398763-01

BOOT605151-00

ARMATURE SA605446-00

BRUSH BOX607230-01

CAP608262-00

WARNING LABEL610719-00

LABEL610728-00

SCREW98094-35

07 March 2003 Page 1 of 2P1ant: TAT

Please DO NOT order any parts until a Service Change Note is published.

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