dubai terminal
TRANSCRIPT
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DubaiTerminal,DubaiAirportSixSidedSealingfromAquaMixPreserves
BeautyofStoneinDubai'sNewTerminal
DubaiInternationalAirportisoneoftheworld's
fastestgrowingairports,andisinthemidstofa
longtermplanforexpansion.Terminal3was
recentlycompletedafterthreeyearsof
construction,andfeatures3.8millionsquarefeetofaBrazilianstonecalledPanhaFragola
Corcovado,or"PF".PFpresentedaserious
sealingchallengebecausethestonecontains
solublepyrite(anironsulphide)whichcan
absorbwaterfromthemortarbedduringcuring
andcauseseverediscoloration.IKAN,Inc.alocal
distributorofAquaMixcareandmaintenance
products,recommendedasixsidedsealing
solutioninordertoprotectthestonefrom
moisturethroughoutthe28daycuringprocess.
ExtensivetestingwasconductedbyAquaMix
technicalexperts,withtwonewproductsthat
werenotevenonthemarketyet,UltraSolvand
EconoSeal.First,localmaterialswereusedin
ordertoduplicatetheinstallationconditions,
whileconfirmingwithcontrolgroupsthatthe
discolorationfromsolublepyritewouldinfact
occurwithoutpropersealing.Next,IKAN
preformedsubmersionandmortarbedtests
withPFstonesealedonallsixsideswith
EconoSealandUltraSov.Bothsealersperformed
impressively,keepingwateratbayforthe
required28daysandpreventingdiscoloration.
Finally,testsweredonetoprovethatneither
sealerwouldcompromiseshearbondstrength.
Aftersuccessfultesting,EconoSealwasselected
fortheinitialsixsidedsealing,withUltraSolv
specifiedforfinalsealingoftheinstalledsurface.
Stonewaslaidout,sealedonsixsideswith
Econoseal,andcuredfor24hourspriorto
installation.UltraSolvwasappliedtothefinished
surfacejustpriortocompletionoftheentire
terminal.DuringthisperiodbothUltraSolvand
EconoSealproductswerelaunchedforsale
internationally.
IKANassistedtheprimarystonecontractor,Al
Habtoor,throughoutthe2yearprocess,
providingonsitesupport,qualitycontroland
educationfortheeverchangingstaffofover400
tradesmenimportedfromothercountriesto
workontheproject.Theresultisastunning,
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pristineinstallationthathasnotraceofsoluble
pyriteoranyotherstaining.Infact,thesealing
projectwassosuccessfulthatAquaMixsealers,
fromCustomBuildingProducts,willbeusedon
thenextnewterminalatDubaiInternational
Airport,alreadyunderway.
AquaMixhasa25+yearhistoryofleadingthe
globalstoneandtileindustrywithinnovative
careandmaintenancesolutionsutilizingunique,waterbasedformulas.AspartofCustom
BuildingProducts,NorthAmericaslargest
provideroftileandstoneinstallationsystems,
AquaMixproductscontinuestoexpandintoa
worldwideofferingofatrusted,singlesource
supplierofover500productsfortileandstone
installationsystems.
CustomBuildingProductsoperates14North
Americandistributionsitesand30other
worldwide
locations
to
support
professional
productperformancealongwithunsurpassed
innovation,ahighlyeducatedandexperienced
technicalstaffandunparalleledcustomer
support.
Customisproudtobringtocustomersinnovative
solutionstoanytileorstoneinstallationproject,
includingproductsthatcontributeto"Leadership
inEnergyandEnvironmentalDesign"(LEED)
certification.Representativesareavailableto
planning,specificationwriting,product
application,testing,andinstallationinformation,
toensureeachprojectgoessmoothlywith
outstandingresults.