driving lights mount kit - cdn.polarisportal.com

13
BEFORE YOU BEGIN Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. APPLICATION Verify accessory fitment at www.indianmotorcycle.com. REQUIRED SOLD SEPARATELY Only parts for installation of the Indian Motorcycle ® Driving Lights Mount Kit are included. For complete installation, the following additional kit is required (sold separately): Driving Light Kit, P/N 2884708-XXX NOTICE XXX = Indian Motorcycle ® color code (For example: 266 = Black) REF QTY PART DESCRIPTION P/N AVAILABLE SEPARATELY 1 2 Assembly, Driving Light, LED 2415413-XXX Instr 9931106 Rev 01 2021-04 Page 1 of 13 P/N 2884775-XXX DRIVING LIGHTS MOUNT KIT

Upload: others

Post on 01-Jan-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

BBEEFFOORREE YYOOUU BBEEGGIINNRead these instructions and check to be sure all parts and tools are accounted for. Please retain theseinstallation instructions for future reference and parts ordering information.

AAPPPPLLIICCAATTIIOONNVerify accessory fitment at www.indianmotorcycle.com.

RREEQQUUIIRREEDD SSOOLLDD SSEEPPAARRAATTEELLYYOnly parts for installation of the Indian Motorcycle® Driving Lights Mount Kit are included. For completeinstallation, the following additional kit is required (sold separately):

• Driving Light Kit, P/N 2884708-XXX

NOTICEXXX = Indian Motorcycle® color code (For example: 266 = Black)

REF QTY PART DESCRIPTION P/N AVAILABLESEPARATELY

1 2 Assembly, Driving Light, LED 2415413-XXX

Instr 9931106 Rev 01 2021-04 Page 1 of 13

P/N 2884775-XXX

DDRRIIVVIINNGG LLIIGGHHTTSS MMOOUUNNTT KKIITT

Instr 9931106 Rev 01 2021-04 Page 2 of 13

NNAACCEELLLLEE EEQQUUIIPPPPEEDD MMOOTTOORRCCYYCCLLEESS OONNLLYYOnly parts for installation of the Indian Motorcycle® Driving Lights Mount Kit are included. For completeinstallation, the following additional kit is required (sold separately).

• Switch Panel Kit, P/N 2884951–XXX

NOTICEXXX = Indian Motorcycle® color code (For example: 266 = Black)

REF QTY PART DESCRIPTION P/N AVAILABLESEPARATELY

1 1 Rear Cover, Buttons, Left Hand n/a

2 2 Spacer-Bezel, Nacelle 5451104

3 1 Plug, Driving Light Button 5417163

4 1 Clip, Push-Pin 7081968

Instr 9931106 Rev 01 2021-04 Page 3 of 13

KKIITT CCOONNTTEENNTTSS

NOTICEXXX = Indian Motorcycle® color code (For example: 266 = Black)

REF QTY PART DESCRIPTION P/N AVAILABLESEPARATELY

1 2 Assembly, Bucket, Driving Light 2415414-XXX

2 2 Assembly, Ring, Driving Light 2415483-XXX

3 3 Screw, Flat Head, M5 x 0.8 x 8 mm 7519876

4 6 Clip, Spring, Light 5342748

5 2 Grommet, Rubber, Light Bucket 5417413

6 1 Harness, Driving Light, LED 2415683

7 1 Cable Tie, (12–50) 7080138

8 2 Screw, Hex Socket Head, (M8 x 1.25 x 40) 7518178

9 2 Cap, Front Light 5143459-XXX

10 2 Spacer, Front Light 5143458-XXX

11 2 Screw, Hex Socket Head, M6 x 1.0 x 35 mm 7519370

12 1 Mount, Front Light 5634526-XXX

13 1 Wire Cover, Left Hand 5457358

14 1 Wire Cover, Right Hand 5457359

Instr 9931106 Rev 01 2021-04 Page 4 of 13

REF QTY PART DESCRIPTION P/N AVAILABLESEPARATELY

15 4 Clip, Push Pin 5432966

16 1 Clip, Cable Tie, Routing, Short 7082003

17 1 Clip, Cable Tie, Routing, Long 7081496

18 1 Switch, Driving Lights, 300 mm 4019662

19 1 Bracket, Switch 5270027

20 1 Cover, Switch, Right Hand 5457544

21 1 Screw, Hex Flange Head, M6 x 1.0 x 12 mm 7517704

22 1 Tape, Flocking, 1/4 x 1 in 1 mm Thick n/a

23 2 Film Protection 5814001

TTOOOOLLSS RREEQQUUIIRREEDD• Safety Glasses

• Pliers, Side Cutting

• Socket Set, Hex Bit, Metric

• Socket Set, Torx® Bit

• Torque Wrench

IIMMPPOORRTTAANNTTYour Indian Motorcycle® Driving Lights Mount Kit is exclusively designed for your vehicle. Please read theinstallation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free ofdebris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly inthe sequence shown.

IINNSSTTAALLLLAATTIIOONN IINNSSTTRRUUCCTTIIOONNSSVVEEHHIICCLLEE PPRREEPPAARRAATTIIOONN

GGEENNEERRAALL

1. Park motorcycle on a flat surface, fully extendkickstand, and make sure vehicle is stable.

2. Turn key to OFF position and remove key.

HHEEAADDLLIIGGHHTT RRIINNGG RREEMMOOVVAALL

1. Remove headlight ring screw.

2. Lift and remove headlight and trim ringassembly. Disconnect headlight from harnessand carefully set aside.

Instr 9931106 Rev 01 2021-04 Page 5 of 13

HHEEAADDLLIIGGHHTT HHOOUUSSIINNGG RREEMMOOVVAALL

1. Remove two screws and remove headlighthousing. Pull wiring harness through opening inback of housing.

NNAACCEELLLLEE EEQQUUIIPPPPEEDD MMOOTTOORRCCYYCCLLEESS

REAR NACELLE COVER REMOVAL

1. Remove five screws and remove rear nacellecover.

AACCCCEESSSSOORRYY IINNSSTTAALLLLAATTIIOONN

PPRREE--AASSSSEEMMBBLLEE DDRRIIVVIINNGG LLIIGGHHTTSS

1. Install new LED driving light into trim ringw.Align tab on light with notch in trim ring asshown in inset.

2. Install spring clipsr one at a time.

a. Make sure the spring clipr wires installaround driving light locating features onedge of LED light housing as shown.

Instr 9931106 Rev 01 2021-04 Page 6 of 13

b. Hook left end of spring clipr under lip oftrim ringw, press right end of spring clipunder edge of trim ring. Make sure center ofspring clip stays aligned around metal tab ofLED light housing.

c. Repeat for other two spring clips.

DDRRIIVVIINNGG LLIIGGHHTT MMOOUUNNTT AASSSSEEMMBBLLYYNOTICE

Left hand driving light bucket shown; Right handside similar.

1. Install screwi through capo.

2. Install spacera into opening on bucketq andinsert screw and cap assembly.

3. Loosely attach bucket assembly to driving lightmountd, hand-tighten screwi.

DO NOT torque fasteners at this time.

Instr 9931106 Rev 01 2021-04 Page 7 of 13

DDRRIIVVIINNGG LLIIGGHHTT HHAARRNNEESSSS AASSSSEEMMBBLLYY

1. Install one rubber grommett onto each longwire end of the driving light wiring harnessy.

TIPUse soapy water on rubber grommets to ease

installation.

2. Install harnessy wire ends and grommetstinto openings in headlight bucketsq.

TIPUse soapy water on rubber grommets to ease

installation.

3. Install harness into channels and install leftfand rightg wire covers over wires. Attachcovers with four push pin clipsh.

DDRRIIVVIINNGG LLIIGGHHTT IINNSSTTAALLLLAATTIIOONN

1. Attach wire on driving light to driving lightharness inside bucket. Install trim ringw ontohooked edge on top of bucket and rotate intoplace. Attach with new screwe. Torque screwto specification.

TORQUE

Bucket Ring Screwe:36 in-lbs (4 N·m)

Instr 9931106 Rev 01 2021-04 Page 8 of 13

HHEEAADDLLIIGGHHTT IINNSSTTAALLLLAATTIIOONN

1. Remove and keep headlight pivot screw.Separate headlight bucket from mount anddiscard mount.

2. Install headlight bucket onto driving light mountd with retained screw. Hand tighten screw.

DO NOT torque fasteners at this time.

3. Insert driving light harnessy into opening inback of headlight bucket.

4. Pull harnessesy into bucket.

AASSSSEEMMBBLLYY IINNSSTTAALLLLAATTIIOONN

1. Install light assembly to motorcycle. Attach withtwo new screwss. Torque screws tospecification.

TORQUE

Driving Light Mount Screwss:13.25 ft-lbs (18 N·m)

2. Insert chassis harness, including turn signalconnectors, into opening on back of headlight.Remove blank cap from chassis harness.

Instr 9931106 Rev 01 2021-04 Page 9 of 13

3. Connect driving light harness connectory tochassis harness.

IINNSSTTAALLLL SSWWIITTCCHH

MOTORCYCLES WITH NACELLES

1. Install push-pinr (from kit P/N 2884951–XXXsold separately) clip into opening on nacellecover bracket.

2. Set spacersw (from kit P/N 2884951–XXX soldseparately) in place on rear nacelle coverq.

3. Install driving light switchl, and blank plug e(from kit P/N 2884951–XXX sold separately),into bracketq.

4. Hold rear coverq (from kit P/N 2884951–XXXsold separately) and insert the switch wireharness connector into the push-pin clipr fromthe top side.

Instr 9931106 Rev 01 2021-04 Page 10 of 13

5. Install new rear nacelle coverq (from kit P/N2884951–XXX sold separately) with retainedfasteners. Torque fasteners to specification.

TORQUE

Rear Nacelle Cover Fasteners:88 in-lbs (10 N·m)

MOTORCYCLES WITHOUT NACELLES

1. Install driving light switch bracket 1( tounderside of triple clamp. Attach with newscrew 2!. Torque screw to specification.

TORQUE

Driving Light Switch Bracket Screw 2!:88 in-lbs (10 N·m)

2. Install driving light switchl into bracket.

3. Install wire connector from switch into hole inswitch cover 2) and pull through as shown.Install cover 2) onto switch bracket tabs1( until itsnaps into place.

SWITCH WIRING INSTALLATION

1. Install switch wiring harnessl into opening inback of the headlight bucket and connect tochassis harness connectory.

Instr 9931106 Rev 01 2021-04 Page 11 of 13

2. Attach switch harnessl, and driving lightharnessy to headlight bucket with long cablerouting clipk. Install short cable routing clipjto driving light harnessy.

PPRROOTTEECCTTIIVVEE FFIILLMM ((IIFF MMOOTTOORRCCYYCCLLEE IISSEEQQUUIIPPPPEEDD WWIITTHH AA WWIINNDDSSCCRREEEENN))

1. Install windscreen.

2. Install protective film 2# onto rear of drivinglight buckets in location closest to windscreen..

VVEEHHIICCLLEE RREEAASSSSEEMMBBLLYY

HHEEAADDLLIIGGHHTT IINNSSTTAALLLLAATTIIOONN

1. Connect headlight connector to chassis harnessconnector. Install routing clips to open holes inback of headlight housing.

2. Install headlight assembly into bucket. Makesure tabs are installed into notches as shown.

Instr 9931106 Rev 01 2021-04 Page 12 of 13

3. Install headlight trim ring and attach with screw.Torque screw to specification.

TORQUE

Headlight Trim Ring Screw:35 in-lbs (4 N·m)

LLEEDD HHEEAADDLLIIGGHHTT AANNDD DDRRIIVVIINNGG LLIIGGHHTT AAIIMMIINNGG AANNDDIINNSSPPEECCTTIIOONN

LED HEADLIGHT AND DRIVING LIGHT AIM INSPECTIONPROCEDURE

IMPORTANTAdjust headlight and driving light aim when thereis a change in load (rider, cargo, accessories, etc.)

and /or after suspension adjustment.

Follow all steps below to ensure accurate aiminspection.

1. Check and adjust the tire pressure tospecification.

2. Verify suspension ride height (preload) is set tospecification.

3. Move the motorcycle to a clear area with a levelfloor and dim lighting, and place it so the topfront edge of the headlight housing is 32 ft10 in(10 m) from the wall.

4. With the rider and passenger ( if applicable) onboard, bring the motorcycle to a fully uprightposition. Center the handlebars in a straightahead position.

5. Start the engine and switch the headlight on inLOWmode:

6. Compare the position of headlight and drivinglight beam on the wall to the illustration belowand adjust if necessary.

With the headlight switched to LOW beam, the topof the highest intensity (appears as a diamondshape for standard LED and a horizontal line foradaptive LED) should be 4 in (10 cm) below theheight of the headlight centere when centeredstraight ahead at 32 ft10 in (10 m).

LOCATION MEASUREMENT

q 32 ft10 in (10 m)

w 4 in (10 cm)

e Headlight Center

HEADLIGHT AIM ADJUSTMENTThe headlight adjustment screw is located on theleft side of the headlight housing base.

1. To adjust the headlight vertically, loosen theheadlight pivot fastener. Rotate the headlightassembly upward or downward.

2. When the headlight beam is correct, tighten thefastener to specification.

TORQUE

Headlight Pivot Fastener:29 ft-lbs (40 N·m)

Instr 9931106 Rev 01 2021-04 Page 13 of 13

DRIVING LIGHT AIM ADJUSTMENTThe driving light adjustment screw is located on theoutside of each driving light housing base.

1. To adjust the driving light vertically, loosen thedriving light pivot fastener. Rotate the drivinglight assembly upward or downward.

2. When the driving light beam is correct, tightenthe fastener to specification.

TORQUE

Driving Light Pivot Fastener:17 ft-lbs (24 N·m)

OOPPEERRAATTIIOONN• The driving light switch has two positions: ONand OFF.

• Illumination of the driving light switch willalternate when ON or OFF.

• Press the switch one time to change the drivinglights to ON or OFF.

IINNSSTTRRUUCCTTIIOONN FFEEEEDDBBAACCKK FFOORRMMA feedback form has been created for the installer to provide any comments,questions or concerns about the installation instructions. The form is viewableon mobile devices by scanning the QR code or by clicking HERE if viewing ona PC.