dr 125 sey (dr125sey e4).pdf

64
Suzuki Worldwide Motorcycle-ATV Page: 1 of 64 DR125SEY (DR125SEY E4) Catalogue Title: FIG1 CYLINDER HEAD Block No. Block Title. Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Ref No 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16 17 18 19 19a 20 21 22 23 24 Part No 11100-44A20 11115-05270 09381-10004 09206-08001 01550-06353 01550-06603 11141-05201 11141-05202 04211-11169 09168-06023 08316-10083 09159-08049 09160-08053 09168-08021 09482-00223 09482-00399 11175-18900 09280-30001 09241-22002 11151-45000 13101-44A20 13118-44A20 02112-36163 09402-48208 09103-08082 08319-31083 11401-05884 Description Head Assy, Cylinder • . Guide, Valve • . Snap Ring • . Pin • . Bolt • . Bolt Gasket, Cylinder Head Gasket, Cylinder Head Knock Pin Gasket (5.8x13x1.2) Nut Nut Gasket (8.5x19x2.3) Gasket (8.5x17x2.3) Spark Plug (denso,x24esr-u) Spark Plug (ngk,dr8ea) Cap, Inspection O Ring (d:3,id:29.5) Plug Pad, Cylinder Head Rubber Pipe, Intake • . O Ring Screw Clamp Bolt (8x50) Nut Gasket Set

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Page 1: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 1 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG1 CYLINDER HEADBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567789101112131414151617181919a2021222324

Part No

11100-44A2011115-0527009381-1000409206-0800101550-0635301550-0660311141-0520111141-0520204211-1116909168-0602308316-1008309159-0804909160-0805309168-0802109482-0022309482-0039911175-1890009280-3000109241-2200211151-4500013101-44A2013118-44A2002112-3616309402-4820809103-0808208319-3108311401-05884

Description

Head Assy, Cylinder• . Guide, Valve• . Snap Ring• . Pin• . Bolt• . BoltGasket, Cylinder HeadGasket, Cylinder HeadKnock PinGasket (5.8x13x1.2)NutNutGasket (8.5x19x2.3)Gasket (8.5x17x2.3)Spark Plug (denso,x24esr-u)Spark Plug (ngk,dr8ea)Cap, InspectionO Ring (d:3,id:29.5)PlugPad, Cylinder Head RubberPipe, Intake• . O Ring ScrewClampBolt (8x50)NutGasket Set

Page 2: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 2 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG2 CYLINDERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567

Part No

11210-44A1009108-0806209108-0808901421-0625308316-1006311241-0531104211-11149

Description

CylinderStud Bolt (8x150)Stud Bolt (8x155)Stud BoltNutGasket, CylinderKnock Pin

Page 3: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 3 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG3 CRANKCASEBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

111123456789101111121314

Part No

11300-42A2011300-42A2111300-42A3011300-42A3104211-1318901547-0655301547-0660301547-0675311319-0520001500-0610309103-1024009103-1006109103-0813808319-3110508319-3110308319-3108308212-0818209319-08032

Description

Crankcase AssyCrankcase AssyCrankcase Assy Crankcase Assy • . Knock Pin• . Bolt• . Bolt• . Bolt• . Plate, Oil Gallery Plug• . BoltBolt (10x80)Bolt (10x90)Bolt (8x115)Nut (black)Nut (green)NutWasherBush

Page 4: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 4 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG4 CRANKCASE COVERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11a23445678910111213141516171819202122232425

Part No

11340-42A2011971-4501011482-0521104211-1318909168-0602409168-0602301547-0630301547-0645309259-2001909280-1700309247-1402609168-1400211342-12C5111351-42A2011483-0531201547-0630301547-0635301547-0640301547-0650309247-1210409168-1200209259-2601109280-2200804211-0912911360-44A2001547-0625301547-06353

Description

Cover, Clutch• . Lens, Oil LevelGasket, Clutch CoverKnock PinGasket (5.8x11x1.2)Gasket (5.8x13x1.2)BoltBoltPlug (20x10)O Ring (d:3.1,id:16.8)PlugGasket (13.8x18.8x0.4)Plug, Clutch Cover KickCover, MagnetoGasket, Magneto CoverBoltBoltBoltBoltPlugGasket (12x16x2)PlugO Ring (d:3.1,id:22.7)Knock PinCover, Engine SprocketBoltBolt

Page 5: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 5 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG5 CRANKSHAFTBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516171818

Part No

12200-0534012105-0582109263-28027-0B012221-0521012261-0530109262-2801409262-3503809282-1200916321-0520121111-0520009140-1601909166-1601209421-0400412111-05202-0F012140-0141012151-0522009381-1400112100-05200-05012100-05200-100

Description

Crankshaft Assy• . Rod Set, Connecting•• .. Bearing (28x36x15.8)• . Crankshaft, Rh• . Crankshaft, LhBearing, Rh (28x68x18)Bearing, Lh (35x72x17)Oil Seal (12x21x7)Gear, Oil Pump DriveGear, Primary Drive (nt:17)NutWasherKeyPistonRing Set, PistonPin, PistonSnap RingPiston Set (os:0.5)Piston Set (os:1.0)

Page 6: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 6 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG6 STARTER CLUTCHBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910

Part No

12611-0530009206-1300309180-1300612600-0587409263-2203109261-1000309440-0300412633-0530007130-0616312649-05300

Description

Gear, Starter IdlerPinSpacerClutch Set, Starter• . Bearing• . Roller• . Spring• . Piece, PushBoltShim, Starter Clutch Hub

Page 7: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 7 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG7 CAM SHAFT - VALVEBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415161718192021

Part No

12711-44A0212741-0520109261-0500512747-0520109111-0603209390-2200212850-25C0012842-3241112843-3240012861-0520109280-0900509164-1202109168-0602301550-0625312911-04B0012912-2440012920-0524012931-4920012932-2440012933-4920109289-05015

Description

Cam ShaftSprocket, Cam Shaft (nt:32)RollerWasher, SprocketBoltC RingArm, Valve Rocker• . Screw, Adjusting• . NutShaft, Valve Rocker ArmO Ring (d:1.9,id:8.6)WasherGasket (5.8x13x1.2)BoltValve, IntakeValve, ExhaustSpring Set, ValveRetainer, Valve SpringCotter, ValveSeat, Valve SpringOil Seal

Page 8: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 8 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG8 CAM CHAINBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345667889101111121314

Part No

12760-44A0012771-0520012811-0522012812-3241009168-0800812830-0520012830-0520209440-1203009440-0901809440-0803512838-4500108322-0108308310-0008308316-1008309280-0600512837-3241001500-06203

Description

Chain, Cam Shaft DriveGuide, Cam ChainTensioner, Cam ChainBolt, Cam Chain TensionerGasket (8.2x14x1)Adjuster Assy, TensionerAdjuster Assy, Tensioner• . Spring• . Spring• . Spring• . Screw• . Washer• . Nut• . Nut• . O Ring (d:1.9,id:5.7)Gasket, Tensioner AdjusterBolt

Page 9: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 9 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG9 CARBURETOR (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456678910111213141516171818192021222324262728293031323334353637

Part No

13502-42A0013417-42A0013382-42A0013394-1001013387-4701009494-0060609494-0082502112-0408313556-05A1013617-4408013557-4707013578-4707013500-42A0013602-4341013411-42A2013295-2990013291-2990013268-4707013279-4707013279-4707009492-4001413332-4408009491-2201613383-42A0013250-42A0013254-9231113251-42A0013374-4408013376-8411009493-2800502112-0412313268-3742013267-3710013573-42A1013574-4512013684-40A0009352-50823-60013247-13A00

Description

• . Cover• . Spring• . Ring• . Clip, Needle• . Ring• . Jet, Needle (p-5)• . Jet, Needle (p-5)• . Screw• . Seal• . E Ring• . Gasket• . Cap• . Diaphragm Assy• . Screw• . Plunger Assy• . O Ring• . Washer• . Spring• . Screw, Pilot• . Screw, Pilot• . Jet, Pilot (40)• . Washer• . Jet, Main (110)• . Needle, Jet• . Float• . Pin, Float• . O Ring, Float Chamber• . O Ring• . Filter• . Jet, Air (140)• . Screw• . Spring• . Adjuster• . Spring• . Ring• . Hose (3x5x650)• . Hose (5x8x600)• . Screw, Drain

Page 10: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 10 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG9A CARBURETOR (MODEL V/W/X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678891011121314151617181818a192021222223242526272829303132333435

Part No

13200-44AF013502-42A0013417-42A0013382-42A0013394-1001013387-4701009494-0090802112-0408309493-3000309493-3500102112-0412313268-3742013267-25D0013500-28A0013602-4341013411-44AF013295-2990013291-2990013268-4707013279-4707013279-4707013281-05A0009492-2201613382-0311009491-2201613383-42A0013383-42A0013250-42A0013254-9231113370-4450013251-42A0013374-35C0013376-19F0013684-40A0009352-50823-60013247-0234013550-13D6013602-55A0013650-20E0013655-16F00

Description

Carburetor Assy• . Cover• . Spring• . Ring• . Clip, Needle• . Ring• . Jet, Needle (p-5)• . Screw• . Jet, Air (150)• . Jet, Air (175)• . Screw• . Spring• . Adjuster• . Diaphragm Assy• . Screw• . Plunger Assy• . O Ring• . Washer• . Spring• . Screw, Pilot (1)• . Screw, Pilot (7/8)• . Plug• . Jet, Pilot (22.5)• . Washer• . Jet, Main (110) • . Needle, Jet (5d26-2)• . Needle, Jet (5d26-1)• . Float• . Pin, Float• . Valve Assy, Needle• . O Ring, Float Chamber• . O Ring• . Filter• . Hose (3x5x650)• . Hose (5x8x600)• . Screw, Drain• . Sensor Assy• . ScrewHeater, CarburetorThermo Switch, Carb Heater

Page 11: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 11 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG10 AIR CLEANERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1111234567891010111213a13b14151617

Part No

13700-44A2013700-44A2113700-44A3013700-44A3113780-42A0113831-42A0013796-1670013740-42A0013790-42A0009402-5620813881-44A2013826-3830013853-42A0013850-44A3009401-1430109401-1430113870-1145809401-1110109401-1340913870-14F0009401-1640102112-36163

Description

Cleaner Assy, AirCleaner Assy, AirCleaner Assy, Air Cleaner Assy, Air • . Filter• . Bolt, Wing• . Washer• . Cap• . Holder• . Clamp• . Tube, Outlet• . Clamp, Air Cleaner Side• . Tube, Breather• . Tube, Breather• . Clip• . Clip• . Tube, Drain•• .. Clip• . Clip• . Plug, Drain•• .. ClipScrew

Page 12: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 12 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG11 MUFFLERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123444567891010111213141516

Part No

14150-44A1014181-18C0007120-0825314301-44A9014301-44AA014301-44AA014781-42A2009168-0612009139-0607609321-1000714459-07A1114773-0930114771-13E0007120-0835309118-0808009180-0815109320-1203309103-0828708361-25083

Description

Pipe, ExhaustGasket, Exhaust PipeBoltMuffler AssyMuffler AssyMuffler Assy• . Cover, Muffler• . Gasket (5.8x13x1.4)• . Screw• . CushionClamp, Muffler ConnectorConnector, MufflerConnector, MufflerBoltBolt (8x35)Spacer (8.6x12x17.5)CushionBolt (8x35)Nut

Page 13: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 13 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG12 OIL PUMPBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101111121314151617181920

Part No

16400-42A0116331-42A0009261-0200808332-1106302112-0625316520-0520202112-7512316523-0520009280-6000501547-0620309247-1400109247-1402609168-1400216510-25C0009280-1300416512-42A2009280-5400109440-1800201421-0612809108-0610808313-10063

Description

Pump Assy, Engine OilGear, Oil Pump Driven (nt:30)RollerE RingScrewStrainerBoltCap, Oil StrainerO Ring (d:2.4,id:60.5)BoltPlugPlugGasket (13.8x18.8x0.4)Filter, OilO Ring (d:1.9,id:13)Cap, Oil FilterO Ring (d:2.4,id:52.6)Spring, Oil Filter CapStud BoltStud Bolt (l:90)Nut

Page 14: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 14 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG13 CLUTCHBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617181920212223

Part No

21200-4484008211-2035321411-0520009140-1600509169-1600308211-2035221441-42A0021451-19A0021462-1410209440-1502109116-0502023110-0520223121-3820123122-0520009181-1019509160-1504509263-1500309282-1001209134-0601009140-0602323271-4601001500-0616302142-06103

Description

Gear Assy, Primary (nt:59)Thrust WasherHub, Clutch SleeveNutWasherThrust WasherPlate, Clutch DrivePlate, Clutch DrivenDisc, Clutch PressureSpringBolt (5x16)Rod, Clutch PushPiece, Clutch PushCam Shaft, Clutch ReleaseThrust Washer (10x20x1.0)Washer (15.5x28x1.0)Bearing (15x28x2)Oil Seal (10x20x6)ScrewNut (6x3.6)Arm, Clutch ReleaseBoltScrew

Page 15: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 15 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG14 TRANSMISSIONBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415161718192021222324252627282930313233343536373838

Part No

24120-0581024125-3820124221-0520224231-0520324251-0521224260-44A0109380-2000909262-2006908123-6002724741-0520002122-0612324130-44A2024311-0520108211-1525109263-1502324320-0520209380-2000924331-0520309167-2001124341-0520324351-0521124359-42A0024361-0521109264-1500109262-2201824741-0520001500-0610309283-3005324751-42A0102122-0612308331-3115627510-44A1027531-42A0009280-2100801550-0812308211-0828327600-46911-13427620-4691127620-40220

Description

Shaft, Counter (nt:11)BushGear, 2nd Drive (nt:14)Gear, 3rd/4th Dr (nt:19/21)Gear, 5th Drive (nt:26)Gear, 6th Drive (nt:24)CirclipBearing (20x47x14)BearingRetainer, Drive Shaft BearingScrewShaft, DriveGear, 1st Driven (nt:33)Thrust WasherBearing (15x19x7.8)Gear, 2nd Driven (nt:26)CirclipGear, 3rd Driven (nt:26)Lock WasherGear, 4th Driven (nt:23)Gear, 5th Driven (nt:24)Washer, Oil SealingGear, 6th Driven (nt:20)Bearing (15x36x12)Bearing (22x50x14)Retainer, Driveshaft BearingBoltOil Seal (30x40x6)Retainer, Driveshaft Oil SealScrewCirclipSprocket, Engine (16t)Spacer, Engine SprocketO Ring (d:2.5,id:21)BoltWasherChain Assy (did,428hgx134l)• . Joint (did,428hg)Joint, Chain (rk)

Page 16: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 16 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG15 GEAR SHIFTINGBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516171819202122232425262728293031323334373839404142434446474849

Part No

25221-0830025231-0520125411-1670125421-3541025310-44A0009181-2525125322-3131025323-3420125324-3420109261-0500309440-0400325331-3000102122-0612325341-0520002122-0612325350-44A0009111-0605408211-0614109440-1101409443-0804409223-0400125351-3001025381-4540004221-0406909247-1401209168-1400225510-0520109180-1206809444-2600125671-0100009285-1200225600-42A0025652-03D0001500-0620309280-2200102112-0508302112-0516337720-44A0037721-42A0037721-44A0002112-0516302142-0520309209-0501109440-0401009404-0643209404-06432

Description

Fork, Gear Shift No.2Fork, Gear Shift No.3Shaft, Gear Shift Fork (l:109)Shaft, Gear Shift Fork (l:60)Cam, Gear ShiftThrust Washer (25x40x1.0)Gear, Gear Shift Cam DrivenPole, Gear Shift No.1Pole, Gear Shift No.2Roller (5x8)SpringLifter, Gear Shift PoleScrewGuide, Gear Shift CamScrewStopper, Gear Shift CamBolt (6x14.6)WasherSpringSpringHookStopper, Gear Shift Cam No.2Plate, Gear Shift Cam StopperPinPlugGasket (13.8x18.8x0.4)Shaft, Gear ShiftingSpacer (12x20x15.3)SpringStopper, Gear Shift ArmOil Seal (12x22x9)Lever Assy, Gear Shift• . Rubber, Gear Shift PedalBoltO Ring (d:2.4,id:21.8)Screw, No.1Screw, No.2Base Assy, Gear ShiftProtector, Neut SwitchProtector, Neut SwitchScrew, No.2Screw, No.2ContactSpringClamp (l:80)Clamp (l:80)

Page 17: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 17 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG16 STARTING MOTOR (MODEL R/S/T/V/W/X)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617

Part No

31100-0550131310-11D0031175-42A0131132-32C1031130-32C2031133-32C1002112-3412331135-32C1031281-32C1031156-3830031264-32C1031361-3830031361-32C1031150-06C0001547-0630309280-2400309137-05004

Description

Motor Assy, Starting• . Armature• . Frame Assy, Commutator, End•• .. Brush•• .. Brush Sub Assy•• .. Holder, Brush•• .. Screw• . Spring• . Bolt• . O Ring• . O Ring• . Shim, No.3• . Plate, Lock• . BracketBoltO Ring (d:3,id:24.5)Screw (5x8)

Page 18: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 18 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG16A STARTING MOTOR (MODEL Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011

Part No

31100-0551031175-26F0031281-08F0031156-3830031264-32C1031361-3830031361-32C1031150-08F0009280-2400301547-0630309137-05004

Description

Motor Assy, Starting• . Frame Assy, Commutato End• . Bolt• . O Ring• . O Ring• . Shim• . Plate, Lock• . Bracket• . O Ring (d:3,id:24.5)BoltScrew (5x8)

Page 19: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 19 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG17 MAGNETOBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567

Part No

32101-42A3032102-44A4002112-0525308316-1010302112-0512308341-3103909404-06434

Description

Stator AssyRotor AssyScrewNutScrewKeyClamp (l:95)

Page 20: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 20 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG18 BATTERYBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345

Part No

33610-15D2033651-3700033651-3700009462-0009333860-44A00

Description

Battery Assy (ytx7l-bs,12v6ah)Cushion (170x95x3.0) Cushion (170x95x3.0) BandWire, Battery (-)

Page 21: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 21 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG19 ELECTRICALBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456a6b7a89101112131415

Part No

33410-0535002142-0510333510-2201033541-2451033542-38B0032900-44A4032900-44A5032980-44A1032800-08D1009128-0602431800-1550109128-0604408361-3506833810-44A0031861-06C0031861-10D00

Description

Coil Assy, IgnitionScrewCap, Spark PlugSeal, Spark Plug CapSeal, HightensionCdi UnitCdi UnitCushion, Cdi UnitRectifierScrew (6x25)Relay Assy, Starting MotorScrew (6x10)NutWire, Starter Motor Lead• . Cap, Starter Motor Terminal• . Cap, Terminal

Page 22: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 22 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG20 SPEEDOMETERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11234567891011121314151617181920212223

Part No

34120-44A9034120-44AB002112-7412334124-14A1009139-0200334150-44AD034111-14A1034184-12B0034173-44A9009471-1202809471-1207734950-44A0034189-14A1009160-0504308310-0005734956-1510009160-0608408321-0106308310-0006334910-44A2002112-0516334938-01A0002112-0516308310-00053

Description

Speedometer (kilo)Speedometer (mile/kilo)ScrewKnob, TripScrewHood, MeterCase, MeterScrewSocket AssyBulb (12v,3.4w)Bulb (12v,1.7w)Bracket, MeterCushionWasher (5.5x16x1.2)NutCushionWasher (6.5x18x1.6)WasherNutCable Assy, SpeedometerScrewClamp, Speedometer CableScrewNut

Page 23: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 23 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG21 HEADLAMPBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

112234a78910111213141515161718192021

Part No

35100-42A60-99935100-42A50-99935121-42A6035121-14A5135141-14A0035136-38A0035139-4523035135-4590035151-4590035154-4920035158-4340035135-4560035136-01A0035173-0144036118-42A6036118-12E2036116-2263009471-1206009471-1206309116-0616709180-0626309320-09018

Description

Headlamp AssyHeadlamp Assy• . Lamp Unit• . Lamp Unit• . Ring, Mounting• . Screw• . Cushion• . Nut• . Screw• . Spring• . Cover, Spring• . Nut• . Holder, Valve• . Cover, Socket• . Socket• . Socket• . Rubber, JointBulb (12v,60/55w)Bulb (12v,4w)Bolt (6x20)Spacer (6.5x9x9)Cushion

Page 24: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 24 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG22 TURN SIGNAL LAMPBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1123456789910111213141516171819202121

Part No

35601-29E3035601-29EC035612-17C2035613-27A0035623-27A0035725-4051135627-27A0209471-1204508316-1010335670-44A0135680-44A0102142-0508335603-29E9035652-17C2035613-27A0035623-27A0035725-4051135627-27A0209471-1204508316-1010309404-0643203541-0410338610-31X5038610-06F00

Description

Lamp Assy, Front Turn SignalLamp Assy, Front Turn Signal• . Lens, Front Turn Signal• . Gasket• . Screw• . Screw• . Gasket• . Bulb (12v,21w)NutBracket, Front Turn RhBracket, Front Turn LhScrewLamp Assy, Rear Turn Signal• . Lens• . Gasket• . Screw• . Screw• . Gasket• . Bulb (12v,21w)NutClampScrewRelay, Turn SignalRelay, Turn Signal

Page 25: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 25 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG23 REAR COMBINATION LAMPBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234566789101112131415151617181920

Part No

35710-42A1035712-36A7035713-1360003211-0420735627-4301009471-1212809471-1208303212-0525302112-0310708322-0103701500-0625309160-0610909180-0627009320-0901535927-14D3009321-0602609321-0603001550-0616309160-0610908310-0006335970-14A0008316-10053

Description

Lamp Assy, Rear Combination• . Lens• . Gasket• . Screw• . Gasket• . Bulb (12v,21/5w)• . Bulb (12v,21/5w)• . Tapping Screw• . Screw• . WasherBoltWasher (6.5x18x1.6)Spacer (6.5x9x17.5)CushionBracket, License PlateCushion, License & FenderCushionBoltWasher (6.5x18x1.6)NutReflector Assy, RearNut

Page 26: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 26 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG24 WIRING HARNESSBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11a234555666678910a10b11121314151617181920202020

Part No

36610-42AA031861-10D0033624-10D0036618-15D2009403-1240409404-0643409404-0643409404-0643209407-1440309407-1840209407-2540209407-2540136651-0530136740-24B0109481-2010137000-4484037110-44A2037740-31D0009443-0606438500-44B0001550-0612336920-14D0009408-0001237840-44X5001550-0620338740-24X5037146-03A0037146-03A1037146-03A2037146-03A30

Description

Harness, Wiring• . Cap, Starter Relay• . Cap, Battery (+)Cover, Wire HarnessClampClamp (l:95)Clamp (l:95)Clamp (l:80) Clamp (l:125)Clamp (l:165)Clamp (l:248)Clamp (l:235)Clamp, Starter Motor ReedBox Assy, Fuse• . Fuse (20a)Lock Set• . Switch Assy, IgnitionSwitch Assy, Stop LampSpringHorn AssyBoltProtector, Wire HarnessClipSwitch Assy, Side StandScrewRelay, Side StandKey, Blank Type CKey, Blank Type DKey, Blank Type EKey, Blank Type F

Page 27: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 27 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG25 HANDLE SWITCHBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234

Part No

37200-32E2009125-0506637400-44A3002112-05305

Description

Switch Assy, Handle Rh• . Screw (5x25)Switch Assy, Handle Lh• . Screw

Page 28: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 28 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG26 FRAME (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

245789121314151617182122232425262728

Part No

41991-44A00-29108321-0108308319-3108309103-0832808321-0108308319-3108343911-44A0001580-0635343912-44A0001500-0620308319-3106341551-3820041552-3721009106-0810541540-44AA001550-0620309116-0604741570-47D0009320-0802109320-1004309180-06210

Description

Plate, Mount Upper (black)Lock WasherNutBolt (8x65)Lock WasherNutGuide, Chain UpperBoltGuide, Chain LowerBoltNutHolder, ToolCap, Tool HolderBolt (8x30)Holder, BatteryBolt, UpperBolt, LowerSpacerCushionCushion, Lower LhSpacer, Lower Lh

Page 29: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 29 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG26A FRAME (MODEL V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11234566789101011121314151617181920202122232425262728

Part No

41100-44AE0-Z1641100-44AE0-24K41991-44A00-29109103-0833208321-0108308319-3108341992-44AA1-Z1641992-44AA1-24K09103-0832808321-0108308319-3108342510-44AA0-Z1642510-44AA0-24K01550-1016343911-44A0001580-0635343912-44A0001500-0620308319-3106341551-3820041552-3721009116-0614443980-44AB2-1TS43980-44AB2-24K09106-0810541540-44AA001550-0620309116-0604709169-0606509320-0802109320-1050109180-06285

Description

Frame (purple)Frame (charcoal)Plate, Mount Upper (black)Bolt (8x53)Lock WasherNutPlate, Mount Lower (purple)Plate, Mount Lower (charcoal)Bolt (8x65)Lock WasherNutProtector, Engine (purple)Protector, Engine (charcoal)BoltGuide, Chain UpperBoltGuide, Chain LowerBoltNutHolder, ToolCap, Tool HolderBolt (6x16)Grip, Rear (white)Grip, Rear (charcoal)Bolt (8x30)Holder, BatteryBolt, UpperBolt, LowerSpacerCushionCushion, Lower LhSpacer, Lower Lh

Page 30: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 30 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG26B FRAME (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617181920202122232425262728

Part No

41100-44AE0-24K41991-44A00-29109103-0833208321-0108308319-3108341992-44AA1-24K09103-0832808321-0108308319-3108342510-44AA0-24K01550-1016343911-44A0001580-0635343912-44A0001500-0620308319-3106341551-3820041552-3721009116-0614443980-44AB2-1TS43980-44AB2-24K09106-0810541540-44AA001550-0620309116-0604709169-0606509320-0802109320-1050109180-06285

Description

Frame (charcoal)Plate, Mount Upper (black)Bolt (8x53)Lock WasherNutPlate, Mount Lower (charcoal)Bolt (8x65)Lock WasherNutProtector, Engine (charcoal)BoltGuide, Chain UpperBoltGuide, Chain LowerBoltNutHolder, ToolCap, Tool HolderBolt (6x16)Grip, Rear (white)Grip, Rear (charcoal)Bolt (8x30)Holder, BatteryBolt, UpperBolt, LowerSpacerCushionCushion, Lower LhSpacer, Lower Lh

Page 31: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 31 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG27 STAND (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1222a4567891011121314151617181920212223

Part No

42310-44A00-01909443-1700709443-2000309443-1203509159-1009743110-1413043120-44A1109200-0603809444-1100504111-2015843128-3820009443-1400208211-0820208314-4008304111-2020809100-0600908310-0006343300-44A0309440-0900409209-1300509150-0600909200-0601308322-0106304111-20208

Description

Stand, Prop (black)SpringSpring, OuterSpring, InnerNutPedal, BrakeArm, Brake PedalPinSpringCotter PinArm, Brake Return SpringSpringThrust WasherNutCotter PinBolt (6x23)NutRod Assy, Rear Brake• . Spring• . Pin• . Nut• . Pin• . Washer• . Cotter Pin

Page 32: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 32 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG27A STAND (MODEL V/W/X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415161718192021222324

Part No

42310-44A32-01909443-2000309443-1203509111-1001909159-1009743110-1413043120-44A1209200-0603809444-1100504111-2015843128-3820009443-1400208211-0820208314-4008304111-2020809100-0600908310-0006343300-44A0309440-0900409209-1301809150-0601409200-0601308322-0106304111-20208

Description

Stand, Prop (black)Spring, OuterSpring, InnerBoltNutPedal, BrakeArm, Brake PedalPinSpringCotter PinArm, Brake Return SpringSpringThrust WasherNutCotter PinBolt (6x23)NutRod Assy, Rear Brake• . Spring• . Pin• . Nut• . Pin• . Washer• . Cotter Pin

Page 33: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 33 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG28 FOOTRESTBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415

Part No

43510-44A03-01943520-44A03-01943530-44A0243550-44A01-01909103-1204709319-1005308319-3110309200-0800204111-2015809448-1403743610-0300143612-3320009160-1902409200-0603304111-20158

Description

Bar, Front Footrest Rh (black)Bar, Front Footrest Lh (black)Bracket, Front FootrestFootrest, Front (black)Bolt (12x25)BushNutPinCotter PinSpringBar, Footrest RubberRubber, Pilion FootrestWasher (19.5x32x2)PinCotter Pin

Page 34: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 34 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG29 FUEL TANK (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

7810111213141516

Part No

44200-1285109329-1001644541-1450044542-14A0009407-3040209320-1002009320-1401309180-0607201570-06303

Description

Cap Set, Fuel TankCushionCushion, Fuel Tank UpperCushion, Fuel Tank RearClampCushionCushionSpacer (6.4x9x18)Bolt

Page 35: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 35 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG29A FUEL TANK (MODEL V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

567891011121314

Part No

44200-1285109329-1001609407-2540244541-1450044542-14A0009407-3040209320-1002009320-1401309180-0627101570-06303

Description

Cap Set, Fuel TankCushionClampCushion, Fuel Tank UpperCushion, Fuel Tank RearClampCushionCushionSpacer (6.5x9x18)Bolt

Page 36: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 36 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG29B FUEL TANK (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

111111222567891011121314

Part No

49100-44AC0-01949100-44AC0-30H49100-44AC0-22U49100-44AG0-01949100-44AG0-30H49100-44AG0-22U68110-44AL0-Y8R68110-44AL0-Y8P68110-44AL0-Y9R44200-1285109329-1001609407-2540244541-1450044542-14A0009407-3040209320-1002009320-1401309180-0627101570-06303

Description

Tank Assy, Fuel (black)Tank Assy, Fuel (white)Tank Assy, Fuel (maroon)Tank Assy, Fuel (black)Tank Assy, Fuel (white)Tank Assy, Fuel (maroon)• . Tape Set, Fuel Tank• . Tape Set, Fuel Tank• . Tape Set, Fuel TankCap Set, Fuel TankCushionClampCushion, Fuel Tank UpperCushion, Fuel Tank RearClampCushionCushionSpacer (6.5x9x18)Bolt

Page 37: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 37 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG30 FUEL COCKBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11a2345

Part No

44300-44AA044348-8742009128-0605709168-0602609352-50823-60009401-08401

Description

Cock Assy, Fuel• . O RingScrew (6x20)Gasket (6.4x11.5x0.8)Hose (5x8.2x600)Clip

Page 38: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 38 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG31 FRAME COVER (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1237891011

Part No

47111-44AA0-30H47166-44AA047211-44AA0-30H09320-0801809320-0802909321-1002709136-0601709169-06028

Description

Cover, Frame Rh (white)Shield, Frame Cover RhCover, Frame Lh (white)CushionCushionCushionScrew (6x16)Washer

Page 39: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 39 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG31A FRAME COVER (MODEL V)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

112334455678910

Part No

47111-44AA0-30H47111-44AA0-01947166-44AA047211-44AA0-30H47211-44AA0-01968135-44A80-G3M68135-44A80-G3N68145-44A80-G3M68145-44A80-G3N09320-0801809320-0802909321-1002709136-0601709169-06028

Description

Cover, Frame Rh (white)Cover, Frame Rh (black)Shield, Frame Cover RhCover, Frame Lh (white)Cover, Frame Lh (black)Tape, RhTape, RhTape, LhTape, LhCushionCushionCushionScrew (6x16)Washer

Page 40: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 40 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG31B FRAME COVER (MODEL W/X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1123377881112131415

Part No

47111-44AA0-30H47111-44AA0-01947166-44AA047211-44AA0-30H47211-44AA0-01968135-44AD0-L2Y68135-44AD0-L5C68145-44AD0-L2Y68145-44AD0-L5C09320-0801809320-0802909321-1002709136-0601709169-06028

Description

Cover, Frame Rh (white)Cover, Frame Rh (black)Shield, Frame Cover RhCover, Frame Lh (white)Cover, Frame Lh (black)Tape, RhTape, RhTape, LhTape, LhCushionCushionCushionScrew (6x16)Washer

Page 41: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 41 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG32 HEADLAMP COVER (MODEL R/S/T/V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

168911

Part No

51811-14A20-30H02142-0612302112-3612702142-0620351814-44A00

Description

Cover, Headlamp (white)ScrewScrewScrewBrace, Cover Lower

Page 42: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 42 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG32A HEADLAMP COVER (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11222345678

Part No

51811-14A20-01951811-14A20-30H68171-44B00-87N68171-44B00-L5D68171-44B00-8YM02142-0612309180-0624502112-3612702142-0620309180-0624951814-44A00

Description

Cover, Headlamp (black)Cover, Headlamp (white)Emblem, SuzukiEmblem, SuzukiEmblem, SuzukiScrewSpacer (6.1x8x3.5)ScrewScrewSpacer (6.1x8x12)Brace, Cover Lower

Page 43: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 43 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG33 FRONT FENDER (MODEL R/S/T/V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

235678

Part No

01550-0616309169-0605402142-0616702142-0620709160-0612908316-10063

Description

BoltWasherScrew (6x16)Screw, Center (6x20)WasherNut

Page 44: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 44 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG33A FRONT FENDER (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11112345678

Part No

53111-44A00-01953111-44A00-30H53111-44A10-01953111-44A10-30H01550-0616309169-0605453310-14A4002142-0616702142-0620709160-0612908316-10063

Description

Fender, Front (black)Fender, Front (white)Fender, Front (black)Fender, Front (white)BoltWasherMudflap, Front FenderScrew (6x16)Screw, Center (6x20)WasherNut

Page 45: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 45 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG34 HANDLEBARBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213

Part No

56110-44AA0-29156500-1004156600-1004158200-44AB109200-0600404111-2015809407-2540158285-0535102112-0516308310-0005358300-44AA009408-0007858620-15D10

Description

Handlebar (black)Mirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchPin (l:13)Cotter PinClamp (l:235)Clamp, Clutch CableScrewNutCable Assy, ThrottleClip, Throttle CableGuide, Clutch Cable

Page 46: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 46 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG35 HANDLE LEVERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516171819202122232425262728

Part No

57110-14D0057100-28B0057129-1360102122-0410302112-0516457421-03D0057431-1450008319-2106857431-1451108310-0005357318-1450257460-17C0057465-17C0009407-1240257211-27C0057500-44AD057620-15D1157431-1101308319-2106857441-1101057442-44B0001500-0620708322-0106757465-1860157541-4910057481-3301057484-4911057341-40001

Description

Grip, ThrottleCase Assy, Throttle• . Cover• . Screw• . ScrewLever, BrakeBolt, Brake LeverNutBolt, AdjustNutSpring, ReturnSwitch Assy, Stop• . ScrewClamp (l:120)Grip, LhLever Assy, Clutch• . Lever• . Bolt• . Nut• . Adjuster• . Nut• . Bolt• . Washer• . Contact• . Wire Assy• . Cover• . ScrewCover, Clutch Lever

Page 47: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 47 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG36 REAR FENDER (MODEL R/S/T/V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123489101112131415161719202122

Part No

63110-44AA001550-0612309169-0601063113-44AD1-30H09169-0604508319-3106709106-0812009169-0803708310-0008301550-0620309169-0604508319-3106702142-0616309160-0613263411-44AA095700-4481009139-0608909800-21022

Description

Body, Rear Fender FrontBoltWasherBody, Rear Fender Rear (white) WasherNutBolt, FrontWasherNutBolt, RearWasherNutScrew, Fr/rrWasher (6.5x18x1.6)Mud Flap, Rear Fender FrontLock Set, HelmetScrewTool Set

Page 48: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 48 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG36A REAR FENDER (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234455678910111213141516171819202122

Part No

63110-44AA001550-0612309169-0601063113-44AD1-01963113-44AD1-30H63311-44AD063311-44AC002142-0516308319-3105309169-0604508319-3106709106-0812009169-0803708310-0008301550-0620309169-0604508319-3106702142-0616309160-0608408319-3106763411-44AA095700-4481009139-0608909800-21022

Description

Body, Rear Fender FrontBoltWasherBody, Rear Fender Rear (black)Body, Rear Fender Rear (white)Extention, Rear FenderExtention, Rear FenderScrewNutWasherNutBolt, FrontWasherNutBolt, RearWasherNutScrew, Fr/rrWasher (6.5x18x1.6)NutMud Flap, Rear Fender FrontLock Set, HelmetScrewTool Set

Page 49: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 49 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG37 LABEL (MODEL R/S/T/V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1

Part No

68319-15D00

Description

Label, Safety (english)

Page 50: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 50 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG37A LABEL (MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

111111234

Part No

68319-33E3168319-33E4168319-33E2168319-33E0168319-33E5168319-33E7168332-44AD068623-17D0099011-44A51-DGS

Description

Label, Safety (franch)Label, Safety (italian)Label, Safety (german)Label, Safety (english)Label, Safety (spanish)Label, Safety (dutch)Label, Tire InformationLabel, FuelManual, Owner's

Page 51: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 51 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG38 KNUCKLE COVER (OPTION)(MODEL R/S/T/V/W)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

3471011121314151617

Part No

57431-05D0002142-0510708319-2106857533-44B0057532-44B0008313-1006709160-0606609160-0601909169-0605508319-2106858273-31000

Description

• . Bolt• . Screw• . Nut• . Washer• . Spacer• . Nut• . Washer (6.5x20x1.6)• . Washer (6.5x16x1.2)• . Washer• . Nut• . Boot, Clutch Cable

Page 52: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 52 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG38A KNUCKLE COVER (OPTION)(MODEL X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1122345678891011121314151617

Part No

57300-05810-01957300-05810-30H57341-05D00-01957341-05D00-30H57431-05D0002142-0510709160-0504309160-0613008319-2106857541-31D00-01957541-31D00-30H57531-44B0157533-44B0057532-44B0008313-1006709160-0606609160-0601909169-0605508319-2106858273-31000

Description

Cover Set, Knuckle (black)Cover Set, Knuckle (white)• . Cover, Knuckle Rh (black)• . Cover, Knuckle Rh (white)• . Bolt• . Screw• . Washer (5.5x16x1.2)• . Washer (6.5x16x1.6)• . Nut• . Cover, Knuckle Lh (black)• . Cover, Knuckle Lh (white)• . Bolt• . Washer• . Spacer• . Nut• . Washer (6.5x20x1.6)• . Washer (6.5x16x1.2)• . Washer• . Nut• . Boot, Clutch Cable

Page 53: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 53 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG39 SEAT (MODEL R/S/T/V)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

23456781011121314151617

Part No

08322-0106345150-2345045219-44B0045117-42AA145147-2345008212-0620108316-1006309169-0607108212-0620108316-1006309329-1000145149-3130045149-4350001550-0812345119-42A00

Description

• . Washer• . Cushion, Front Plate• . Spacer, Seat Bracket• . Bracket, Seat• . Cushion, Seat Front• . Thrust Washer• . Nut• . Washer• . Thrust Washer• . Nut• . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook

Page 54: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 54 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG39A SEAT (MODEL W/X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

11111123456

Part No

45100-42AH0-L3L45100-42AH0-L3M45100-42AH0-M0A45100-44AC0-L3L45100-44AC0-L3M45100-44AC0-M0A09329-1000145149-3130045149-4350001550-0816345119-42A00

Description

Seat Set (black/gray) Seat Set (black/blue) Seat Set (maroon/gray) Seat Set (glack/gray) Seat Set (balck/blue) Seat Set (maroon/gray) • . Cushion• . Cushion• . CushionBoltPlate, Seat Front Hook

Page 55: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 55 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG40 FRONT DAMPERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617181920212223242425

Part No

51103-42AA051104-42AA051131-01A0151141-01A0151148-3601151147-42AA051195-4353051177-01A0051146-42AA051196-4520051152-3330051168-30B0051153-19D1051156-01A0051173-01A0051110-01A3051121-3330051171-42AA051192-2051051176-42AA051181-3103051175-4740051169-4740051189-3123051576-42AA051571-01A00-16351571-01A00-1LU51575-01A00

Description

Damper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Gasket• . Bolt, Center• . Piece, Oil Lock• . Spring, Rebound• . Cylinder• . Ring, Piston• . Bush, Guide• . Spacer, Seal• . Seal, Oil• . Ring, Oil Seal Stopper• . Dust Seal• . Tube, Inner• . Piston• . Spring, Main• . Seat, Spring• . Spacer, Spring• . O Ring• . Seat, Spring• . Ring, Stopper• . CapBand, Boot LowerBoot (yellow)Boot (gray)Band, Boot Upper

Page 56: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 56 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG41 STEERING STEM (MODEL R/S/T)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678911121315161718192021222223242526272829

Part No

51410-42AB0-29109265-3000951311-44AA0-29151353-24B0051354-14D0056211-27200-29156221-42A00-29101550-0835356240-42A0056321-28C6056243-42A0008319-3110751452-42A0001550-1040308321-0106751452-0513002112-0608701550-1040351452-4870051530-42A0051540-42A0051553-3428009265-2501951643-01B1051631-08D3051900-4481002112-3512351900-30901

Description

Stem, Steering• . Bearing (30x55x17)Head, Steering Stem (black)Nut, CapWasherHolder, Handle Upper (black)Holder, Handle Lower (black)BoltRubber, Handle HolderBolt, Lower HolderSpacerNutClipBoltLock WasherClipScrewBoltClipBracket, Headlamp RhBracket, Headlamp LhCushionBearing (25x47x15)Seal, Steering Upper DustNut, SteeringLock Set, SteeringScrewLock Assy, Steering (neiman)

Page 57: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 57 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG41A STEERING STEM (MODEL V/W/X/Y)Block No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617181920212222232425262929

Part No

51410-42AB009265-3000951311-44AA0-29151353-24B0051354-14D0056211-27200-29156221-42A00-29101550-0835356240-42A0056242-28C6056321-27E0056243-42A0008319-3110751452-42A0051451-42A0008321-0110351452-0513002112-0608708321-0106701550-1040351452-4870051530-42A0051540-42A0051553-3428009265-2501951643-01B1051631-08D3051900-3090151900-30901

Description

Stem, Steering (black)• . Bearing (30x55x17)Head, Steering Stem (black)Nut, CapWasherHolder, Handle Upper (black)Holder, Handle Lower (black)BoltRubber, Handle HolderRubber, LowerBolt, Lower HolderSpacerNutClipBoltLock WasherClipScrewLock WasherBoltClipBracket, Headlamp RhBracket, Headlamp LhCushionBearing (25x47x15)Seal, Steering Upper DustNut, SteeringLock Assy, Steering (neiman)Lock Assy, Steering (neiman)

Page 58: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 58 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG42 FRONT WHEELBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516

Part No

54111-44A1009180-1214608113-6201708133-6201754711-44A0154740-02B4054600-01A0059221-13A0159421-03A1008322-0112308319-2112855110-42AA055200-1651055261-1454055311-08D1055320-44A01

Description

Nub, Front Wheel (silver)Spacer, Hub Bearing (12.5x19x60.50)Bearing, RhBearing, LhAxle, FrontSpacer, Axle LhBox Assy, Speedometer GearDisc, Front BrakeBolt, Disc (8x20)WasherNutTire, Front (70/100-21 44p) (bridgestone)Tube Assy, Wheel InnerProtector, Inner TubeRim, Front Wheel (21x1.60)Spoke Set, Front Wheel

Page 59: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 59 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG43 FRONT CALIPERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415161718

Part No

59300-42A1059300-1381069100-1382059300-4281059315-13A0059371-13A0059351-13A0159386-13A0059382-13A0059314-13A0059384-13A0059305-13A0159306-13A0059303-13A0059345-13A0059346-13A0059121-01A0059122-01A0009103-08269

Description

Caliper Assy, Front Lh• . Piston Set•• .. Seal Set, Piston• . Pad Set• . Spring• . Shim• . Bracket• . Boot• . Bolt• . Washer• . Dust Seal• . Pin• . Spring• . Boot• . Pin• . Washer• . Bleeder• . CapBolt (8x30)

Page 60: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 60 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG44 FRONT MASTER CYLINDERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314

Part No

59600-03D0069600-3881059666-4430059667-44B0059669-03D0002122-0412359671-03D0059675-27C0059748-1450009360-1003909161-1000959480-44AA058621-07A1002142-06163

Description

Cylinder Assy, Front Master• . Piston/cup Set•• .. Boot• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . SeparatorBolt (10x1.00x22)Washer (10x15x1.5)Hose, Front BrakeClamp, Brake HoseScrew

Page 61: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 61 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG45 REAR SWINGING ARMBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

12345678910111213141516171819202122232425262728

Part No

61000-44A30-13L61261-1370009283-2003109283-2003109263-2005362647-44A0061251-42A0061262-4040008211-1432261211-26B0109160-1405709159-1401961273-44A0002142-0516309169-0501261311-01A0309116-0609661341-13A0061345-42A0001550-0620364311-48700-13L09111-0801509111-0801308322-0108309162-0800809140-0800804111-2020802142-06203

Description

Swinging Arm Assy, Rear (silver)• . Bushing, Pivot• . Oil Seal (20x27x5)• . Oil Seal (20x27x5)• . Bearing (20x27x25)• . Seal, Dust (20x27x4)Spacer, PivotCover, Dust SealThrust WasherShaft, PivotWasher (14.5x24x2.3)NutBuffer, Chain Touch DefenseScrewWasherCase, ChainBolt (6x10)Guide, ChainRubber, Chain GuideBoltTorque Link, Rear (silver)Bolt, Front (8x22)Bolt, Rear (8x26.5)WasherWasherNutCotter PinScrew

Page 62: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 62 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG46 REAR CUSHION LEVERBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1234567891011121314151617181920212223

Part No

62600-4281209269-1200662277-27C2009263-3700362624-42A0062623-42A1162646-42A1162628-42AA062625-42AA062621-42AA008319-2112862647-05A0062316-05A0162668-42A0208319-3112862100-44AB1-01962226-2090062684-2090062226-02B0062684-3130062311-1450109103-1012608319-31107

Description

Lever Set, Rear Cushion• . Bearing (12x26x16)• . Ring• . Bearing (37x47x20)Seal, Dust InnerSpacer, Rear SuspensionSpacer, ShaftWasher, Center Lh (12x40x1)Washer, Center Rh (14x40x1)Shaft, CenterNutSeat, Dust FrontSpacer, FrontBolt, FrontNutAbsorber Assy, Rear Shock (black)• . Seal, Dust• . Spacer• . Seal, Dust Lower• . Collar, LowerBolt, Upper (10x58)Bolt, Lower (10x48)Nut

Page 63: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 63 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG47 REAR WHEELBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

123456789101112131415161718192021222324252627282930313233

Part No

64110-44A1065110-44AA065200-44AA065261-3303065311-44AA065320-44AA009180-1501308143-6202708123-6302764210-44A0054400-0787009443-0700154441-2930509280-1401109160-1405564451-3050101550-0640308316-1006364511-44A0209103-0804809164-0802061470-44A0064711-44A1161411-42A0061413-44A0009160-1500264741-0520061421-42A0061413-44A0009160-1500264750-0520209160-1403308319-31148

Description

Hub, Rear Wheel (silver)Tire, Rear (90/90-18 51p) (bridgestone)Tube Assy, Wheel InnerProtector, Inner TubeRim, Rear Wheel (18x1.85)Spoke Assy, Rear WheelSpacer (15.3x21.7x107.50)Bearing, RhBearing, LhPanel, Rear Brake Anchor (silver)Shoe Set, BrakeSpringCam, BrakeO Ring (d:2.5,id:13.8)Washer (14.5x22x1.6)Lever, Rear Brake CamBoltNutSprocket, Rear (nt:53)Bolt (8x30)WasherCap, Swinging ArmAxle, RearAdjuster, Chain RhSpacer, Chain AdjusterWasher (15.5x26x2.3)Spacer, Rear Axle RhAdjuster, Chain LhSpacer, Chain AdjusterWasher (15.5x26x2.3)Spacer, Rear Axle LhWasher (14.5x30x3.2)Nut

Page 64: DR 125 SEY (DR125SEY E4).pdf

Suzuki Worldwide Motorcycle-ATV Page: 64 of 64DR125SEY (DR125SEY E4)Catalogue Title:

FIG48 OPTIONALBlock No. Block Title.

Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Ref No

1111123345677777777777

Part No

99000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3111099000-3114099000-2503099000-2514099000-2511099000-10109-01999000-10109-29199000-10109-0NF99000-10209-13L99000-10109-1TS99000-10109-Z1699000-10209-24K99000-10209-YC299000-10209-Y2D99000-10109-30H99000-10209-22U

Description

Thread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1215)Suzuki Bond (1207b) BlackSuzuki Super GreaseSuzuki Moly PasteGrease, Brake Pad (pbc)Paint (black)Paint (black Semi-gloss)Paint (dynamic Blue)Paint (bright Silver Metallic)Paint (special White)Paint (iris Purple)Paint (light Charcoal Metallic)Paint (grank Blue Metallic)Paint (flash Silver Metallic)Paint (special White)Paint (candy Academy Maroon)