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APPENDIX C1 - DATA SHEETS
RAW WATER INTAKE SCREENS
PROJECT TITLE (P) DOCUMENT REFERENCE (P)PROJECT NUMBER (P) REVISION (P)PROJECT LOCATION (P) DATE (P)SCREEN SUPPLIER (P/S) REFERENCE DRAWINGS
INCLUDED (Y/N) (P)TAG NO/ASSET CODE (P)
* - Indicates Purchaser’s default requirement
2.0 GENERAL
2.3 General
1 Screen Type () (P/S)Grab screenBandscreenDrum screenDisc screenHand raked bar screenCC raked bar screenStraight bar screen (front raked)Straight bar screen (back raked)Slot screenPassive wedge wire cylinder screenSpillway screenWedge wire flat panel screenOther (specify)
2 Screen to be Eel/Fish Friendly (Y/N) (P)
3 No. of Identical Screens Reqd/Provided (P/S)
3.0 OPERATING ENVIRONMENT & SITE DETAILS
1 Operating Environment (P)Site/Screen Location ()InlandCoastalInsideOutsideOther (specify)
EMC Environment ()1st environment – C11st environment – C22nd environment – C3
2 Position in Process Chain & Details of Upstream and Downstream Processes (P)
3 Special Environmental Hazards (P)
4 References For Further Information (P)
4.0 PROCESS INFORMATION
1a Influent Source () (P)RuralUrbanOther (specify)
1a River Classification/Details (P)
1b Flow Rate (l/s) (P)MinimumMaximum
1b Approach Velocity (m/s) (P)MinimumMaximum
1c Fish/Eel Friendly Screen Data (P)Influent flow directionMaximum influent flow velocity (m/s)
1d Average Screenings Loading (P)
1e Screenings Peaking Factor (P)
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2 Unusual Influent/Screenings Properties (P)
3 Water Levels (m) (P/S)Upstream (max)Downstream (min/max)
5.0 PERFORMANCE SPECIFICATION
5.1 General
1 Service Life (years) (P)2 Mode of Operation () (P)
DutyDuty/assistDuty/standby
2 Utilisation (% or hrs/day) (P)
3 Ambient Air Temp/RH (-10 to 40°C/< 95%*) (P)
5.2 Process Performance
5.2.1 General
2 Maximum Head Differential (mm) (P/S)
5.2.2 Hydraulic Performance
1 Tank/Channel Dimensions (m) (P)Width/depth
2 Blinding Factor (P/S)3 Influent Velocity Through Screen Curtain
Apertures at Maximum Flow Rate (m/s) (P/S)Maximum Allowable (1.2 m/s*) (P)Design (S)
4 Working Head Loss at Maximum Flow Rate (mm) (P/S)Maximum Allowable (P)Design (S)
5.3 Noise
1 Noise Levels (dB (A) at 1 m) (P/S)Maximum (< 80*) (P)Expected (S)
2 Additional Noise Requirements (P)
5.4 Life Cycle Costs
5.4.1 Energy Consumption
1 Energy Consumption(kWh/hr) (S)
5.4.2 Washwater Consumption
1 Washwater Consumption (l/hr) (S)
5.4.3 Service Lives and Costs of Components
1 Expected Service Lives of ComponentsComponent (specify) (P) Life (x 103 hrs) (S)
2 Costs of Components (£)/Time Required to Replace Components (hrs) (S)Component (specify) Cost Time
6.0 DESIGN SPECIFICATION
6.1 General (All Screen Types)
6.1.2 Weights and Lifting Arrangements
1 Weights of Major Components (S)Component (specify) Weight (kg)
1 Heaviest maintenance lift (kg)(S)
1 Heaviest erection lift (kg) (S)
6.1.5 Screen Curtain Support Structure
2 Material(s) (P/S)
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6.1.6 Drive Systems
6.1.6.2 Motors/Gearboxes (If Required/Provided)
Refer to Appendix C2.
6.1.6.3 Hydraulic Drives (If Required/Provided)
1 Hydraulic Drive to Operate (P/S)
2 Rating (S)Motor rating (kW)Maximum operating pressure (bar)
3 Hydraulic Power Pack (P/S)b Control panel spec.
(WIMES 3.04*)c Motor specification
(WIMES 3.03*)d Coating specification
(WIMES 4.01*)5 Hydraulic System (P/S)a Oil reservoir capacity (l)b Maximum oil pump
delivery (l/min)7 Further Measures Required to Reduce
Impacts of Oil Spillage (P)
8 Rigid Pipework Type () (P/S)SeamlessFully welded
8 Rigid Pipework Material () (P/S)Stainless steelCarbon steel
10 Type of Hydraulic Oil (P/S)
6.1.7 Bearings and Lubrication
6.1.7.2 Rolling Element Bearings
3 Requirements for Split Type Bearings (P)
6.1.7.3 Lubrication
1 Bearing Lubrication Philosophy () (P/S)Sealed for lifeManual re-greasingAutomatic re-greasing
5 Minimum Capacity/Life of Auto Grease Dispensers (cc/mths) (P/S)
6.1.8 Screen Curtain Cleaning
6.1.8.1 General
2 Method(s) of Screen Curtain Cleaning Required/Provided () (P/S)Spray bar systemDeluge troughOther (specify)
6.1.8.2 Spray Bar System (If Required/Provided)
1 Washwater Availability/ Requirements (P/S)Pressure and Flow RateSupply Pressure (bar)Flow rate (l/min)Type ()Final effluentScreened effluentPotable waterFiltration Level (Microns)
5 Spray Bar/Nozzle Material(s) (P/S)
6 Valve Type () (P/S)Full bore, ¼ turn, actuatedSolenoid
6.1.8.3 Deluge Trough (If Required/Provided)
1 Washwater Availability/ Requirements (P/S)Pressure and Flow RateSupply Pressure (bar)Flow rate (l/min)Type ()Final effluentScreened effluentPotable waterFiltration Level (Microns)
4 Trough and Pipework Material(s) (P/S)
5 Trough Cleaning System Required. (Y/N) (P)
6 Valve Type () (P/S)Full bore, ¼ turn, actuatedSolenoid
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6.1.10 Information Plate
1 Additional Information Reqd. on Plate (P)
2 Duplicate Plate Required (Y/N) (P)
2 Location of Duplicate Plate (P)
6.1.11 Lagging and Trace Heating
2 Frost Protection Afforded Down to: (-10°C*) (P)
3 Reference for Particular Specification (P)
6.1.12 Control Panel and Associated Electrical Installation
1 Control Panel Required/ Provided (Y/N) (P/S)
2 Control Panel Specification () (P)WIMES 3.04*Supplier’s standardPurchaser’s standard
6.1.13 Maintainability
5 Mesh Viewing Panels Required (Y/N) (P)
6.1.14 Theft Prevention
1 Painting of Stainless Steel Components Required (Y/N) (P)
6.1.15 Installation Accessories
1 Toe Plate Required (Y/N) (P)
6.1.16 O & M Manuals
1 Reference for Particular Specification (P)
6.2 Grab Screens
6.2.1 General
2 Angle of Installation (P/S)Maximum allowable (P)Design (S)
6.2.2 Screen Curtain
1 Bar Material (P/S)
2 Aperture Size (mm) (P)5 Bar Cross-Sectional Shape () (P/S)
SquareRectangularTaperedOther (Specify)
6.2.3 Screen Curtain Cleaning
6.2.3.1 General
1 Type of Screen Curtain Cleaning System Required/Provided () (P/S)Traversing grab assembly with opening/closing jawsRake assembly
6.2.3.2 Systems Inc. Traversing Grab Assemblies with Opening/Closing Jaws (If Required/Provided)
Grab Assemblies
1 Number of Assemblies Required/Provided (P/S)
3 Grab Assembly Material(s) (P/S)
Overhead Monorail System
2 Monorail Material (P/S)
2 Type of Monorail Construction (P/S)
3 Support Structure Material (P/S)
3 Protective Coatings (P/S)
Spray Bar System (If Required/Provided)
1 Spray Bar Required/ Provided (Y/N) (P/S)
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6.2.3.2 Systems Incorporating a Rake Assembly (If Required/Provided)
General
2 Base Unit to be Mounted on a Moving Carriage (Y/N) (P)
Rake Assembly
1 Rake Assembly Material(s) (P/S)
6.2.4 Screenings Discharge
1 Screenings Discharge Height (m) (P/S)
6.3 Bandscreens
6.3.1 General
1 Bandscreen Type () (P/S)In-to-out (single entry)Out-to-in (double entry)
6.3.2 Screen Curtain
1 Screen Element Material (P/S)
2 Aperture Size (mm) (P)
6.3.3 Screen Curtain Drive System
2 Drive Chain Type () (P/S)Conveyor chainRoller chain
3 Chain Material (P/S)
4 Drive Chain Breaking Load (kN) (S)
5 Maximum Linear Speed of Screen Curtain (m/s) (P)
6.3.4 Screen Curtain Cleaning
6.3.4.1 General
4 Hopper/Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
6.3.5 Screenings Discharge
1 Screenings Discharge Height (m) (P/S)
6.3.6 Screenings Transfer
1 Screenings to be Transferred to () (P/S)The water courseScreenings treatment equipmentA skip
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
2 Cross-Sectional Profile () (P/S)TrapezoidalU-sectionOther (specify)
3 Maximum Combined Screenings, Washwater and Launder Water Flow Rate (l/s) (P/S)
5 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
6 Stub Pipe Material (P/S)
6 Stub Pipe NB (mm) (P/S)7 Type of Launder Water () (P/S)
Screened influentPotable water
7 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
7 Standby Pump Required (Y*/N) (P/S)
8a High Water Level Sensor Required/Provided (Y*/N) (P/S)
8b Overflow Required/ Provided (Y*/N) (P/S)
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6.3.7 Fish Recovery and Return System (FRRS) (If Required)
6.3.7.1 General
1 FRRS Required (Y/N) (P)3 FRRS Discharge Height
(m) (P/S)
6.3.7.2 Elevator Buckets
1 Number of Buckets Required/Provided (P/S)
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)
2 Cross-Sectional Profile () (P/S)TrapezoidalU-sectionOther (specify)
4 Bucket Material (Stainless Steel Number 1.4307 (AISI 304/304L)*) (P/S)
6.3.7.3 Launder Trough
1 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
1 Cross-Sectional Profiel() (P/S)TrapezoidalU-sectionOther (specify)
2 Maximum Launder Water Flow Rate (l/s) (P/S)
3 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
5 Stub Pipe Material (P/S)
5 Stub Pipe NB (mm) (P/S)6 Type of Launder Water () (P/S)
Screened influentPotable water
6 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
6 Standby Pump Required (Y*/N) (P/S)
6.4 Drum Screens
6.4.1 General
1 Screen Type () (P/S)In-to-out (single entry)In-to-out (double entry)Out-to-in
2 Max. Tolerance on Drum Concentricity (+ 3 mm on Radius*) (P/S)
3 Method of Sealing (P/S)
3 Seal Material (P/S)
6.4.2 Screen Curtain
2 Aperture Size (mm) (P)3 Panel Material (P/S)
3 Thickness (mm) (P/S)
6.4.3 Screen Curtain Drive System
3 Gear Material (P/S)
3 Pinion Material (P/S)
6.4.4 Screen Curtain Cleaning
6.4.4.1 General
4 Hopper/Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
6.4.5 Screenings Discharge
1 Screenings Discharge Height (m) (P/S)
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6.4.6 Screenings Transfer
1 Screenings to be Transferred to () (P/S)The water courseScreenings treatment equipmentA skip
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
2 Cross-Sectional Profile () (P/S)TrapezoidalU-sectionOther (specify)
3 Maximum Combined Screenings, Washwater and Launder Water Flow Rate (l/s) (P/S)
4 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
6 Stub Pipe Material (P/S)
6 Stub Pipe NB (mm) (P/S)7 Type of Launder Water () (P/S)
Screened influentPotable water
7 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
7 Standby Pump Required (Y*/N) (P/S)
8a High Water Level Sensor Required/Provided (Y*/N) (P/S)
8b Overflow Required/ Provided (Y*/N) (P/S)
6.4.7 Fish Recovery and Return System (FRRS) (If Required)
6.4.7.1 General
1 FRRS Required (Y/N) (P)3 FRRS Discharge Height
(m) (P/S)
6.4.7.2 Elevator Buckets
1 Number of Buckets Required/Provided (P/S)
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)
2 Cross-Sectional Profile () (P/S)TrapezoidalU-sectionOther (specify)
4 Bucket Material (Stainless Steel Number 1.4307 (AISI 304/304L)*) (P/S)
6.4.7.3 Launder Trough
1 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
1 Cross-Sectional Profile () (P/S)TrapezoidalU-sectionOther (specify)
2 Maximum Launder Water Flow Rate (l/s) (P/S)
3 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
5 Stub Pipe Material (P/S)
5 Stub Pipe NB (mm) (P/S)6 Type of Launder Water () (P/S)
Screened influentPotable water
6 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
6 Standby Pump Required (Y*/N) (P/S)
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6.5 Disc Screens
6.5.1 Screen
1 Shaft Material (P/S)
1 Disc Material (P/S)
1 Spacer Material (P/S)
2 Aperture Size (mm) (P)4 Comb Material (P/S)
6.5.2 Screen Drive System
2 Shaft Speed (rpm) (P/S)Maximum allowable (P)Design (S)
6.6 Raked Bar Screens
6.6.1 General
2 Angle of Installation (P/S)Maximum allowable (P)Design (S)
6.6.2 Screen Curtain
1 Screen Element (Bar) Material (P/S)
2 Aperture Size (mm) (P)5 Bar Cross-Sectional Shape () (P/S)
SquareRectangularTaperedOther (Specify)
6.6.3 Screen Curtain Cleaning (Mechanically Raked Screens)
6.6.3.1 General
3 Drive Chain Type () (P/S)Conveyor chainRoller chain
3 Drive Chain Breaking Load (kN) (S)
6.6.3.2 Rakes and Tines
2 No. of Rakes/Tines (P/S)3 Rake Material (P/S)
3 Tine Material (P/S)
6.6.3.4 Scraper Blade
1 Method of Returning Scraper Blade to Its Original Position (P/S)
2 Scraper Blade Material (P/S)
6.6.4 Screenings Discharge
6.6.4.1 General
1 Screenings Discharge Height (m) (P/S)
2 Discharge Chute Required (Y/N) (P)
6.6.5 Screenings Transfer
1 Screenings to be Transferred to () (P/S)The water courseScreenings treatment equipmentA skip
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
2 Cross-Sectional Shape () (P/S)TrapezoidalU-sectionOther (specify)
3 Maximum Combined Screenings, Washwater and Launder Water Flow Rate (l/s) (P/S)
4 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
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6 Stub Pipe Material (P/S)
6 Stub Pipe NB (mm) (P/S)7 Type of Launder Water () (P/S)
Screened influentPotable water
7 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
7 Standby Pump Required (Y*/N) (P/S)
8a High Water Level Sensor Required/Provided (Y*/N) (P/S)
8b Overflow Required/ Provided (Y*/N) (P/S)
6.6.6 Additional Clauses for Continuous Chain Raked Bar Screens
6.6.6.2 Screen Curtain Cleaning - Rake and Chain Assembly Drive System
2 Method of Underwater Guidance of Rake and Chain Assembly (P/S)
6.6.7 Additional Clauses for Straight Bar Screens
6.6.7.2 Screen Curtain Cleaning - Rake and Chain Assembly Drive System
2 Type of Actuator Reqd/Provided () (P/S)HydraulicElectric
2 Number of Actuators Required/Provided (P/S)
4 Type of Limit/Proximity Switches Required/Provided (P/S)
6.7 Slot Screens
6.7.1 General
1 Angle of Installation (P/S)Maximum allowable (P)Design (S)
6.7.2 Screen Curtain
1 Screen Element Material (P/S)
2 Aperture Size (mm) (P)3 Method of Maintaining Gap () (P/S)
Intermediate spacersOther (specify)
6.7.3 Screen Curtain Drive System
2 Drive Chain Type () (P/S)Conveyor chainRoller chain
3 Chain Material (P/S)
4 Drive Chain Breaking Load (kN) (S)
5 Method of Underwater Guidance of Drive Chains () (P/S)Bottom bearing/sprocketStructural guide railOther (specify)
6.7.5 Screenings Discharge
6.7.5.1 General
1 Screenings Discharge Height (m) (P/S)
2 Discharge Chute Required (Y/N) (P)
6.7.6 Screenings Transfer
1 Screenings to be Transferred to () (P/S)The water courseScreenings treatment equipmentA skip
2 Principal Design Features (P/S)Width at base (mm)Width at top (mm)Depth (mm)Length (m)Fall (° from horizontal)
2 Cross-Sectional Shape () (P/S)TrapezoidalU-sectionOther (specify)
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3 Maximum Combined Screenings, Washwater and Launder Water Flow Rate (l/s) (P/S)
4 Trough Material (Stainless Steel Number 1.4307 (AISI 304L)*) (P/S)
6 Stub Pipe Material (P/S)
6 Stub Pipe NB (mm) (P/S)7 Type of Launder Water () (P/S)
Screened influentPotable water
7 Pump Hydraulic Performance (P/S)Head (m)Flow (l/s)
7 Standby Pump Required (Y*/N) (P/S)
8a High Water Level Sensor Required/Provided (Y*/N) (P/S)
8b Overflow Required/ Provided (Y*/N) (P/S)
6.8 Static Screens
6.8.1 Passive Wedge Wire Cylinder (PWWC) Screens
6.8.1.2 Screen Curtain
1 Screen Curtain Material (P/S)
2 Aperture size (mm) (P/S)3 Wedge Wire Dimensions (mm) (S)
Profile wiresSupport rods
4 Screen Curtain Free Area (%) (S)
6.8.1.3 Backwash System (If Required/Provided)
1 Backwash System Required/Provided (Y/N) (P/S)
6.8.2 Spillway Screens
6.8.2.2 Screen
1 Screen Element Material (P/S)
2 Aperture size (mm) (P/S)3 Wedge Wire Dimensions (mm) (S)
Profile wiresSupport rods
4 Screen Free Area (%) (S)
6.8.2.3 Screenings Discharge
1 Screenings Discharge Height (m) (P/S)
6.8.3 Wedge Wire Flat Panel Screens
6.8.3.1 General
1 Direction of Flow Through Screen () (P/S)UpwardsDownwardsSideways (weir mounted)
6.8.3.2 Screen
1 Screen Element Material (P/S)
2 Aperture size (mm) (P/S)3 Wedge Wire Dimensions (mm) (S)
Profile wiresSupport rods
4 Screen Free Area (%) (S)
6.8.3.3 Screen Cleaning System
1 Rotating Spray Bar Required (Y/N) (P)
7.0 INSPECTION AND TESTING
7.1 Factory Acceptance Testing
1 Reference for Particular Specification (P)
7.2 Site Acceptance Testing
1 Reference for Particular Specification (P)
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APPENDIX C2 – DRIVE SYSTEM DATA SHEET
(TO BE COMPLETED FOR EACH MOTOR/GEARBOX ASSEMBLY)
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive () (P/S)FixedTwo speedVariable
3 Method of Power Transmission from Drive System to Driven Assembly () (P/S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive System () (P/S)Current monitoringTorque limiting couplingOther (specify)
5 Local Inching Facility () (P)Required (Y/N)ForwardReverse
6f IEC Input Design Required (Y/N) (P)
8 Gearbox Specification (S)ManufacturerType (e.g. helical)Number of stagesFinal Drive ratioService factorEfficiency (%)IP rating
9 Food Grade Oil Required (Y/N) (P)
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive () (P/S)FixedTwo speedVariable
3 Method of Power Transmission from Drive System to Driven Assembly () (P/S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive System () (P/S)Current monitoringTorque limiting couplingOther (specify)
5 Local Inching Facility () (P)Required (Y/N)ForwardReverse
6f IEC Input Design Required (Y/N) (P)
8 Gearbox Specification (S)ManufacturerType (e.g. helical)Number of stagesFinal Drive ratioService factorEfficiency (%)IP rating
9 Food Grade Oil Required (Y/N) (P)
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Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive () (P/S)FixedTwo speedVariable
3 Method of Power Transmission from Drive System to Driven Assembly () (P/S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive System () (P/S)Current monitoringTorque limiting couplingOther (specify)
5 Local Inching Facility () (P)Required (Y/N)ForwardReverse
6f IEC Input Design Required (Y/N) (P)
8 Gearbox Specification (S)ManufacturerType (e.g. helical)Number of stagesFinal Drive ratioService factorEfficiency (%)IP rating
9 Food Grade Oil Required (Y/N) (P)
Drive No.:
1 Driven Equipment (P/S)
2 Type of Drive () (P/S)FixedTwo speedVariable
3 Method of Power Transmission from Drive System to Driven Assembly () (P/S)Close coupledChainBeltOther (specify)
4 Method of Mechanical Overload Protection for Drive System () (P/S)Current monitoringTorque limiting couplingOther (specify)
5 Local Inching Facility () (P)Required (Y/N)ForwardReverse
6f IEC Input Design
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Required (Y/N) (P)8 Gearbox Specification (S)
ManufacturerType (e.g. helical)Number of stagesFinal Drive ratioService factorEfficiency (%)IP rating
9 Food Grade Oil Required (Y/N) (P)
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APPENDIX D – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION
Clause Supplementary Information
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